Sandpiper S05 Service & Operating Manual
Metallic design level 1
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SERVICE & OPERATING MANUAL
Model S05 Metallic Design Level 1
Model S05 Metallic Design Level 1
Model S05 Metallic Design Level 1
Model S05 Metallic Design Level 1
Model S05 Metallic Design Level 1
Table of Contents
Engineering Data and Temperature Limitations .................................................... 1
Explanation of Pump Nomenclature ...................................................................... 2
Performance Curve ................................................................................................. 3
Dimensions (Aluminum Model) .............................................................................. 4
Metric Dimensions (Aluminum Model) ................................................................... 5
Dimensions (Stainless Steel and Hastelloy Models) ............................................. 6
Metric Dimensions ( Stainless Steel and Hastelloy Models) ................................. 7
Principle of Pump Operation .................................................................................. 8
Installation and Start-up ......................................................................................... 8
Air Supply ............................................................................................................... 8
Air Valve Lubrication ............................................................................................... 8
Air Line Moisture .................................................................................................... 8
Air Inlet and Priming ............................................................................................... 8
Between Uses ........................................................................................................ 8
Installation Guide .................................................................................................... 9
Troubleshooting .................................................................................................... 10
Warranty ............................................................................................................... 10
Recycling .............................................................................................................. 11
Important Safety Information ................................................................................ 11
Material Codes ..................................................................................................... 12
Composite Repair Parts Drawing ........................................................................ 14
Available Service and Conversion Kits ................................................................ 14
Composite Repair Parts List ................................................................................ 15
Air Distribution Valve Assembly Drawing and Parts List ...................................... 16
Air Distribution Valve Servicing ............................................................................ 17
**
Solenoid Shifted Air Valve Drawing and Parts List ........................................... 18
**
Solenoid Shifted Air Distribution Valve Option .................................................. 19
Pilot Valve Servicing, Assembly Drawing & Parts List ......................................... 20
®
, INC. • A Unit of IDEX Corporation • P .O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
520-342-000 2/05 Rev C
U.S. Patent #
5,996,627 & 6,241,487
Other U.S. Patents
Applied for
Diaphragm Service Drawing, Non-Overlay ......................................................... 21
Diaphragm Service Drawing, with Overlay .......................................................... 21
Diaphragm Service Drawing, with uniRupp® ...................................................... 21
Diaphragm Servicing ............................................................................................ 22
Overlay Diaphragm Servicing .............................................................................. 22
Intermediate Assembly Drawing and Parts List ................................................... 23
Intermediate Assembly and Actuator Plunger Servicing ..................................... 23
Check Valve Servicing .......................................................................................... 24
Check Valve Drawing ........................................................................................... 24
Optional Muffler Configuration Drawing .............................................................. 25
Dual Port Option Drawing (Aluminum Model) ...................................................... 26
Dual Porting Options (Aluminum Model) .............................................................. 27
Dual Porting Suction and Discharge (Aluminum Model) ..................................... 27
Single Porting Suction and Dual Porting Discharge (Aluminum Model) ............. 27
Dual Porting Suction and Single Porting Discharge (Aluminum Model) ............. 27
Dual Port Suction and Discharge Repair Parts List (Aluminum Model) .............. 28
Pumping Hazardous Liquids ................................................................................ 29
Converting the Pump For Piping the Exhaust Air ................................................ 29
Exhaust Conversion Drawing .............................................................................. 29
Converted Exhaust Illustration ............................................................................. 29
**
Pulse Output Kit Drawing .................................................................................. 30
**
Pulse Output Kit Option ..................................................................................... 30
**
Exhaust Port or Auxiliary Muffler Setup ............................................................. 30
**
Integral Muffler Setup ........................................................................................ 30
Grounding the Pump ............................................................................................ 31
**
Note: Not ATEX compliant
II 2GD b T5
CE
©Copyright 2005 Warren Rupp, Inc. All rights reserved.
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Table of Contents
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Summary of Contents for Sandpiper S05
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Page 1: Table Of Contents
SERVICE & OPERATING MANUAL II 2GD b T5 U.S. Patent # 5,996,627 & 6,241,487 Model S05 Metallic Design Level 1 Model S05 Metallic Design Level 1 Model S05 Metallic Design Level 1 Model S05 Metallic Design Level 1 Model S05 Metallic Design Level 1 Other U.S. -
Page 3: Engineering Data And Temperature Limitations
-40°F Polyethylene 180°F -40°C 82°C SANDPIPER ® pumps are designed to be powered only by compressed air. For specific applications, always consult The Warren Rupp Chemical Resistance Chart 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 1... -
Page 4: Explanation Of Pump Nomenclature
Explanation of Pump Nomenclature S05 Metallic · Design Level 1· Ball Valve Check Diaphragm/ Check Non-Wetted Shipping MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Weight Brand Size Type Level Material Materials Seat Options Options... -
Page 5: Performance Curve
Performance Curve, S05 Metallic, Design Level 1 2 (3.5) 4 (7) 6 (10) 8 (13.5) 10 (17) 12 (20) 14 (24) 16 (27) 18 (30) 20 (33.75) U.S. Gallons per minute Liters per minute Capacity 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1... -
Page 6: Dimensions (Aluminum Model)
Encapsulated Muffler 4 5/16" 7 5/16" Pulse Output Kit 5 13/16" 8 13/16" Mesh Muffler 6" 9" Sound Dampening Muffler 6" 9" Metal Muffler 5 5/8" 8 5/8" 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 4... -
Page 7: Metric Dimensions (Aluminum Model)
Metric Dimensions: S05 Metallic (Aluminum Model) Dimensions in millimeters Dimensional tolerance: ±3mm DIMENSION Encapsulated Muffler 109mm 186mm Pulse Output Kit 148mm 224mm Mesh Muffler 152mm 229mm Sound Dampening Muffler 152mm 229mm Metal Muffler 143 mm 219 mm 520-342-000 2/05 Rev C... -
Page 8: Dimensions (Stainless Steel And Hastelloy Models)
Dimensions: S05 Metallic (Stainless Steel & Hastelloy Models) Dimensions in Inches Dimensional tolerance: ± " Discharge Port 1/2" NPT (Internal) 1" NPT (External) 3/8" NPT Exhaust Port Air Inlet For Optional Piping Exhaust 1/4" NPT Air In Submerged Applications. Suction Port 1/2"... -
Page 9: Metric Dimensions ( Stainless Steel And Hastelloy Models)
Metric Dimensions: S05 Metallic (Stainless Steel & Hastelloy Models) Dimensions in millimeters Dimensional tolerance: ±3mm Discharge Port 1/2" NPT (Internal) 1" NPT (External) Encapsulated Muffler: 3/8" NPT Exhaust Port Air Inlet For Optional Piping Exhaust 1/4" NPT Air In Submerged Applications Suction Port 1/2"... -
Page 10: Principle Of Pump Operation
Water in the air supply can be chamber exhausts. When the spool desired performance. When the air reduced by using a point-of-use air dryer 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 8... -
Page 11: Installation Guide
Air Inlet Line CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 9... -
Page 12: Troubleshooting
PERFORMANCE CURVE. Pump is or closed discharge line valves. cavitating the fluid by fast cycling. What to Check: Pumped fluid in air exhaust muffler. What to Check: Blocked pumping chamber. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 10... -
Page 13: Recycling
Wear ear and eye protection. area for safe disposition. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 11... -
Page 14: Material Codes
603 ..Blue Gylon 374 ..Carboxylated Nitrile General Electric Co. Oil Impregnated 604 ..PTFE Warren Rupp, SANDPIPER, Portapump, Tranquilizer and SludgeMaster are registered tradenames of Warren Rupp, Inc. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 12... - Page 15 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 13...
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Page 16: Composite Repair Parts Drawing
Model S05 Metallic Composite Repair Parts Drawing Note: Pumps equipped with these components are not ATEX compliant Available Service and Conversion Kits Muffler Option PART NO. DESCRIPTION 476-239-000 AIR END KIT (ATEX Compliant Pumps) Seals, O-rings, Gaskets, Bumpers, Retainers, Air Valve Assembly and Pilot Valve Assembly. - Page 17 5/16 Lock Washer (Stainless Steel) 360-099-360 Gasket, Spacer (used TPE Diaphragms only) 360-100-379 Gasket, Air Inlet 360-108-360 Gasket, Pilot Valve Note: Pumps equipped with these components are not ATEX compliant 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 15...
- Page 18 Valve Assembly (Same as above 031-191-000 minus items 1-G, 1-H, and 1-I) NOTE: Pumps equipped with this valve assembly are ATEX compliant when a metal muffler is used. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 16...
- Page 19 The spool. Wipe spool with a soft cloth and pump is now ready for operation. inspect for scratches or wear. Inspect the inner diameter of the 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 17...
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Page 20: Solenoid Shifted Air Valve Drawing And Parts List
(Connector not required for explosion proof coil; coil is integral with valve) 893-094-001 Solenoid Valve, NEMA 7/9, 24VDC 893-094-002 Solenoid Valve, NEMA 7/9, 24VAC/12VDC 893-094-003 Solenoid Valve, NEMA 7/9, 120VAC 893-094-004 Solenoid Valve, NEMA 7/9, 240VAC 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 18... - Page 21 SANDPIPER pump, with one exception. This option provides a way to precisely control and monitor pump speed. BEFORE INSTALLATION Before wiring the solenoid, make certain it is compatible with your system voltage. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 19...
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Page 22: Pilot Valve Servicing, Assembly Drawing & Parts List
Replace the o-rings and sleeve if not to shear any o-rings. Use BP-LS- assembly (item 3) can now be removed necessary. EP-2 multipurpose grease, or equivalent. for inspection and service. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 20... -
Page 23: Diaphragm Service Drawing, Non-Overlay
Diaphragm Service Diaphragm Service Diaphragm Service ® Drawing Drawing, with Overlay Drawing with UniRupp Use With TPE Diaphragms Only 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 21... -
Page 24: Diaphragm Servicing
Note: Install diaphragms in the direction shown in the lower right view above. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 22... -
Page 25: Intermediate Assembly Drawing And Parts List
Failure to assembly into the intermediate comply with the recommendations stated assembly. in this manual will damage the pump, and void factory warranty. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 23... -
Page 26: Check Valve Servicing
The pump can now be reassembled, reconnected and returned to operation. METALLIC SEATS Two o-rings (or conductive PTFE seals) (item 29) are required for metallic seats. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 24... -
Page 27: Optional Muffler Configuration Drawing
**Configuration C 530-024-000 Muffler, with porous plastic element, screws directly into the air valve body. Configurations B and C 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 25... -
Page 28: Dual Port Option Drawing (Aluminum Model)
Dual Port Option Drawing (Aluminum Model Only) 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 26... -
Page 29: Dual Porting Options (Aluminum Model)
Dual Porting Drawing.) elbows can be rotated 90° increments (see arrows and optional positioning in the Dual Port Options Drawing.) NOTE: See Repair Parts Lists on next page. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 27... -
Page 30: Single Port Suction And Discharge Repair Parts List (Aluminum Model)
O-ring (Alum Manifold) 560-083-364 O-ring (Alum Manifold) 560-083-365 O-ring (Alum Manifold) 720-064-600 Seal (Alum Manifold) 900-004-115 Lock Washer 900-004-330 Lock Washer * Quantities change from Composite Repair Parts List. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 28... -
Page 31: Pumping Hazardous Liquids
LEVEL valve body (item 1-A). Piping or hose may now be installed. SUCTION LINE Illustration #3 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 29... -
Page 32: Pulse Output Kit Drawing
See the individual kits listed on the Pump Repair Parts List for further information. Integral Muffler Setup Exhaust Port or Auxiliary Muffler Setup Pulse Output Kit Muffler Cap Adapter Plate Pulse Output Kit 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 30... -
Page 33: Grounding The Pump
Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded. 520-342-000 2/05 Rev C Model S05 Metallic Design Level 1 Page 31... -
Page 34: Warren Rupp
Declaration of Conformity Warren Rupp, Inc., 800 North Main Street, Mansfield, Ohio, certifies that Air-Operated Double Diaphragm Metallic Pumps Series: HDB, HDF, S Non-Metallic, S Metallic, Containment Duty, Gas, UL, High Pressure, W, Submersible and Tranquilizers comply with the European Community Directive 98/37/EC, Safety of Machinery.