Air Lift 72000 Installation Manual
  1. Manuals
  2. Brands
  3. Air Lift Manuals
  4. Air Compressor
  5. 72000
  6. Installation manual

Air Lift 72000 Installation Manual

Wireless air advanced integrated remote automatic leveling digital on-board compressor system
Hide thumbs Also See for 72000:
Table of Contents

Advertisement

Quick Links

Kit 72000
Automatic Leveling
Digital On-Board

Compressor System

InstallatIon GuIde
For maximum effectiveness and safety,
please read these instructions completely
before proceeding with installation.
Failure to read these instructions can result in an
incorrect installation.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 72000 and is the answer not in the manual?

Questions and answers

Related Manuals for Air Lift 72000

Summary of Contents for Air Lift 72000

  • Page 1: Compressor System

    Kit 72000 Automatic Leveling Digital On-Board Compressor System InstallatIon GuIde For maximum effectiveness and safety, please read these instructions completely before proceeding with installation. Failure to read these instructions can result in an incorrect installation.

  • Page 3: Table Of Contents

    taBle oF Contents Important:Avoiding Cold Weather Freeze-up . . . . . . . . . . . . 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Important Safety Notice .
  • Page 4 WirelessaIR How to avoid a Freezing Condition in 72000 Wireless air Kits Important To avoid COLD WEATHER FREEZE UP: Add 4 oz . (1/2 cup) of “GUNK” Brand AIR BRAKE ANTI FREEZE Directly into each flex member. Remove the air line and/or fitting from the air bag and fill directly.

  • Page 5: Introduction

    Air Lift Company reserves the right to make changes and improvements to its products and publications at any time. Contact Air Lift Company at (800) 248-0892 for the latest version of this manual or find it online at http://www.airliftcompany.com/wirelessair.htm.

  • Page 6: Installation Schematic

    WirelessaIR Installation schematic MN-681...

  • Page 7: Hardware List

    Ring terminal 12 ga ......1 24752 Heat shrink butt 16 ga ......2 * Batteries not included. Missing or damaged parts? Call Air Lift customer STOP! service at (800) 248-0892 for a replacement part. TOOLS LIST Description ..........Qty Description .

  • Page 8: Installing The Wirelessair System

    WirelessaIR Installing the WirlessaIR system INSTALLING THE COmPRESSOR 1. Select a rigid mounting location on your vehicle’s frame or cross member that shields the compressor from the elements and heat sources (fig. 2). Compressor Ring terminal Frame fig. 2 2. Centerpunch and drill four 7/32” to 1/4” holes on the mounting location using the supplied template on page 19.

  • Page 9: Installing The Manifold

    WirelessaIR INSTALLING THE mANIFOLD NOTE When mounting the manifold, it will be necessary to leave the screws loose until after you have joined the manifold to the display controller using a magnet (see Joining the Digital Controller...). There must be no pressure in the air bags when the manifold is powered on for the first time. The manifold must be installed in one of these orientations.

  • Page 10: Installing The Electrical Components

    NOTE Air Lift Company is not responsible for any damage to the vehicle due to splicing into the wrong wire on the vehicle’s electrical system. If you have any questions regarding the proper +12V keyed wire to tap into, please contact your local dealer.
  • Page 11 WirelessaIR 5. Route the yellow wire (+12V BATT FUSED) from the relay to the positive side of the battery. To prevent failure, secure the wire away from all heat sources using zip ties. Trim the extra wire and crimp one end of the heat shrink butt connector (N) to the wire. Crimp the 15 amp spade fuse wire to the other side of the butt connector and shrink the coating on the connector with a heat gun to seal (fig.

  • Page 12: Attaching The Air Lines

    WirelessaIR ATTACHING THE AIR LINES 1. Using a standard tube cutter, a razor blade, or a very sharp knife, squarely cut a piece of air line to go between each of the air springs and the supplied tees. 2. Cut another length of air line to go between the other side of the tee and one of the two ports on the front of the manifold (fig.

  • Page 13: Joining The Digital Controller To The Manifold

    WirelessaIR JOINING THE DIGITAL CONTROLLER TO THE mANIFOLD The wireless digital controller (72001), hereafter referred to as the WDC; and the wireless manifold (72003) must be joined to function properly. To prevent operation from other units, all WDC and manifold parts have a unique serial number. The process of joining units is a way to create a link between the WDC and a specific manifold so that they will communicate only with each other.
  • Page 14 WirelessaIR 5. Use the top and bottom buttons (fig. 13) to scroll through “Jn-r” and Jn-F”. Press the middle button to select the axle desired, front or rear. The display will then show “Join” (fig. 16). 6. Place a magnet near the join sensor on the manifold (at the center on the back of the manifold cap, opposite the Airlift logo), and hold in position (fig.

  • Page 15: Rejoining And Options Menu

    WirelessaIR REJOINING AND OPTIONS mENU If the WDC needs to be rejoined or the options menu accessed, please use the steps below. 1. Pressing and releasing any button other than MIDDLE will cause the WDC to wake up. If the WDC has not already been joined to one or more manifolds, it will automatically enter Option Mode on wake up, where it can be joined to an manifold (fig.

  • Page 16: Joining Troubleshooting Flow Chart

    WirelessaIR Joining troubleshooting Flow Chart The joining process requires several specific steps to be successful, so please read “Joining the Digital Controller to the Manifold” on page 11 before proceeding to join your units. If you encounter any joining issues, use the chart below to help troubleshoot the problem. If you have any further questions or concerns, please contact customer service at (800) 248-0892.
  • Page 17 WirelessaIR Try to rejoin the display Proceed to question 6 Proceed to question 5 to the WM Turn the vehicle/ Is the red manifold Contact ignition on and wire receiving +12V unplug the air lines when the ignition is customer Is the 1 amp barrel from the flex turned on? Check...

  • Page 18: Troubleshooting Guide

    WirelessaIR troubleshooting Guide Problem Cause Solution System doesn’t work/ Blown fuse or poor Replace fuse/repair shows FAIL on display. electrical connection/out of connection. communication range. Move closer to manifold/link display to manifold (see User Guide). Compressor doesn’t run. Display is not linked to Replace the fuse, check manifold, blown fuse, bad ground or check compressor...

  • Page 19: Warranty And Return Policy

    Air Lift 1000 ....Lifetime Limited Load Controller (I) ... . 2 year Limited RideControl .

  • Page 20: Replacement Information

    WirelessaIR Replacement Information If you need replacement parts, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day. Contact Air Lift Company customer service at (800) 248-0892 first if: •...

  • Page 21: Templates

    ********DRAWINGS HAS TO BE SCALED 1:1 IN MANUAL********* WirelessaIR templates DISPLAY CONTROL UNIT CUTOUT HOLE PATTERN FOR BOTTOM OF MANIFOLD RECOMMENDED DRILL SIZE IS 7/32 USE EXISTING HOLE OR USE 7/32 DRILL TO CREATE HOLE USE 17386 (X) SCREW, DRILL 1/8 PILOT HOLE IF NEEDED MN-681...
  • Page 24 Thank you for purchasing Air Lift products — the professional installer’s choice! Air Lift Company • 2727 Snow Road • Lansing, MI 48917 or PO Box 80167 • Lansing, MI 48908-0167 Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftcompany.com...

Table of Contents

Save PDF