Zip HydroTap BCS Compact series Installation Instructions Manual

Zip HydroTap BCS Compact series Installation Instructions Manual

Electronically controlled, filtered, boiling, chilled and sparkling water, drinking systems for kitchens and tea rooms

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Installation Instructions
Zip HydroTap
®
Filtered boiling, chilled and Sparkling drinking water for commercial kitchens and tea rooms.
BCS Compact models
Affix Model Number Label
Here
802265
802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01
Page 1 of 28

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Summary of Contents for Zip HydroTap BCS Compact series

  • Page 1 Installation Instructions Zip HydroTap ® Filtered boiling, chilled and Sparkling drinking water for commercial kitchens and tea rooms. BCS Compact models Affix Model Number Label Here 802265 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01...
  • Page 2 Tap options The HydroTap applaince series offers a range of interchangeable taps to suit the customer’s needs (See options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit. The installation procedure for each of the taps is detailed in a separate tap installation instruction book No. 803341, supplied with the tap.
  • Page 3: Table Of Contents

    Index HydroTap Specifications Installation check list ........................4 General Product Features ......................5 Important Safety Instructions ....................... 6 Warnings and Regulatory Information ..................7 Major components and Accessories .................... 8 Technical Specification ........................ 9 Before Installation and site requirements ..................10 Installation procedure: Fit the tap to the benchtop or sink, before installing the undersink unit.
  • Page 4: Installation Checklist

    Installation checklist Before Installation: Read the instructions and check if there is adequate space to mount all of the components. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. Check the mains water pressure is between 250 - 700kPa Check the water quality to determine if extra filtration will be required.
  • Page 5: General Product Features

    General Product Features Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 638 633 What is the Zip HydroTap ? The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking systems for kitchens and tea rooms.
  • Page 6: Important Safety Instructions

    Lifting Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging.
  • Page 7: Warnings And Regulatory Information

    Important Safety Instructions WARNINGS The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm. All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage.
  • Page 8: Major Components And Accessories

    Major components and accessories Parts supplied Description Accessories Description 1 off 4 HydroTaps Softener with hoses and head assembly (Classic tap shown) 1 off Font Kit for HydroTap Arc & Cube Models Undersink Unit with air and water filters 1 off Font Kit for Classic &...
  • Page 9: Technical Specification

    Technical Specifications Glasses Models Cups of of Chilled Boiling Model Water per Boiling ; Chilled and Sparkling Water per Hour Hour BCSHA 5 in One BCSHA-A All-In-One Mains option BCSHA-AV All-In-One Vented option Disabled lever controls (optional accessory) Note: • the Cup measurement =167ml and the Glass measurement = 200ml •...
  • Page 10: Before Installation And Site Requirements

    / or water softener if required. Refer to section 3 & 4, for Installation instructions. • For Zip HydroTap 100/175 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap 140/75 models, two 220-240Vac, 10A GPOs will be required. (One GPO is for the Zip HydroTap and the other for the Booster heater).
  • Page 11: Section 2 - Ventilation

    Section 2 Ventilation When installing air flow ducts, the following tools will be required: • Jigsaw and 12mm Drill • Keyhole or Wall Board saw. Ventilation for All Models Proper air circulation must be provided for all Boiling and Chilled models. The system will operate correctly only if the recommended air gaps are achieved during Installation.
  • Page 12: Cutout Details

    Ventilation The following instructions are critical if there is insufficient cupboard air circulation. If the air flow, using the silicon door buffers, is insufficient, it will be necessary to fit a standard HydroTap vent kit, which ensures heat dissipation through natural convection via installed vents. For high use applications, where the cupboard space temperature is near 35°C, or higher, the inlet vent (See Item B below) and silicon buffers, need to be fitted.
  • Page 13 Ventilation Typical Cut out procedure for Mark out and cut the air inlet and door outlet holes as shown Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space. Fit the inlet vent, as shown and secure with 5 screws Fit the outlet vent, as shown in the hottest part (top) of the cupboard and secure with 4 screws Air inlet vent...
  • Page 14: Section 3 - Booster Heater Installation 3.1 - Booster Heater Specifications And Installation

    It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank. The Booster is supplied with the BCSHAV model. However, it may be later installed, as an accessory for the BCS model, to increase its delivery.
  • Page 15 Booster Installation Installation Procedure Site requirements • Appliance must only be installed in a frost-free area. Never expose appliance to frost. • The Appliance is designed for wall mounted Installation and must to be installed with water connectors facing upwards. •...
  • Page 16 ‘Bypass Out’ fitting to the water inlet of the booster unit (Marked Blue) and from the outlet of the booster unit (Marked Red) to the ‘Bypass IN’ fitting on the Zip HydroTap unit. Avoid exerting any mechanical pressure on the appliance. This can be achieved by applying a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors.
  • Page 17: Cylinder

    Section 4 - CO Cylinder STORAGE WARNING: A CO gas cylinder of 2.640kg must be installed in an open plan area or in an enclosed room, with a volume no less than 50m . If more than 1 gas cylinder containing CO is present within the same location, the recommended ventilated area should be in proportion to the number of gas cylinders stored in that location.
  • Page 18: 4.5 - Leak Test

    Regulator This gauge shows the pressure in the bottle This gauge shows the adjustable limit (2.7- 3.0 bar) and indicates when the bottle is empty. Initial required for the HydroTap to function correctly bottle pressure will be 35-40 bar. Green zone Relief valve ON - OFF knob...
  • Page 19: Section 5 - Undersink Unit Installation

    The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Zip HydroTap undersink unit on the filter door side, see the image below.
  • Page 20: Model Bcs

    Installation Instructions Note: All All Note: Model BCS 100/75 silicon tubes silicon tubes must be cut to must be cut to size. They must size. They must have a constant have a constant fall back to the fall back to the unit.
  • Page 21: Model Bcsha - Aio Mains

    Installation Instructions Model BCSHA 100/75 All-In-One (Mains) Note: All All Note: silicon tubes silicon tubes must be cut to must be cut to size. They must size. They must have a constant have a constant fall back to the fall back to the unit.
  • Page 22: Model Bcshav - Aio Vented

    Installation Instructions Model BCSHAV 140/74 All-In-One (Vented) Note: All All Note: silicon tubes silicon tubes HydroTap must be cut to must be cut to Booster Mixer size. They must size. They must Connections have a constant have a constant fall back to the fall back to the unit.
  • Page 23: Model 5-In-1 Vented

    Installation Instructions Model BCSHA 140/75 HydroTap 5-In-1 Vented Note: All All Note: silicon tubes silicon tubes HydroTap must be cut to must be cut to Booster Mixer size. They must size. They must Connections have a constant have a constant fall back to the fall back to the unit.
  • Page 24: Section 6 - Commissioning

    Section 6 Commissioning The HydroTap is now ready to be commissioned. • Turn ON the water and gas and check for any leaks. • Turn the power ON at the GPO and at the side of the undersink unit • If fitted, ensure the Booster is turned OFF. (The Booster is commissioned, later, at section 6.4) •...
  • Page 25: Boiling Calibration

    Commissioning OPEN Position Stop cock operation CLOSED Position NOTE: For any subsequent fi lter changes or any operational procedures, please refer to the HydroTap user guide, located inside the fi lter housing access door. Boiling Calibration (Boiling models) • Press the calibration button and the system will commence the Boiling calibration procedure.
  • Page 26: Sensor Calibration

    Commissioning To enabled when a Booster unit is installed. BC Sparkling 1. Press the [MENU] button for main menu. 10:30 Wed 14, Nov 2013 2. Press the [Install] button. Booster Disable Enable 3. Press the [Booster] button. 4. In the next screen, press button to enable the Booster.
  • Page 27: Trouble Shooting

    Flow Sensor Fault Internal fault Call Zip Service Call an electrician, a plumber, or Zip for a free call in Australia on 1800-638-633 for assistance, service, spare parts or enquiries. End of Life Disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details.
  • Page 28: Contact Details

    The standard cup referred to in this publication is 167 ml (6 fl oz). The standard glass is 200 ml (7 fl oz). The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043.

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