Related Manuals for Zip HydroTap G4 BCS160/175
Summary of Contents for Zip HydroTap G4 BCS160/175
- Page 1 Zip HydroTap G4 ® Installation and Operating Instructions BCS Models Affix Model Number Label Here 801910 801910 v3.05 09.20 HT BCS Commercial Instructions Page 1 of 32...
- Page 2 Tap Options The Zip HydroTap G4 appliance series offers a range of interchangeable taps to suit the customer’s needs. For ease of installation, it is recommended to fit the tap before installing the Command Centre. The installation procedure is detailed in the Tap installation instructions, supplied with the Tap.
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Page 3: Table Of Contents
Index HydroTap Specifications Installation check list ........................4 Important Safety Instructions ....................... 5 Warnings and Regulatory Information ..................6 Major Components and Accessories ................... 7 Technical Specifications ....................... 8 Before Installation and Site Requirements ................... 9 Installation Instructions STEP 1 - Measure and cut all the tap holes before fitting the taps (Refer to the Tap installation instructions, supplied with the Tap) STEP 2 - Check for adequate ventilation... -
Page 4: Installation Checklist
Installation checklist Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble-free service. For service and enquiries, please contact your Zip service provider. Before Installation: Read the instructions and check if there is adequate space to mount all of the components. -
Page 5: Important Safety Instructions
Lifting Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. -
Page 6: Warnings And Regulatory Information
HydroTap until ready for first use. 10. For water taste and quality reasons, following any non-use period of more than 72 hours, Zip recommends to perform a system flush. Failure to flush the system may affect water quality. -
Page 7: Major Components And Accessories
Major Components and Accessories Parts supplied Description Accessories Description 1 off HydroTap Water softener Tap with hoses and head assembly (Classic Tap shown) 1 off Font Kit for HydroTap Arc & Cube Models Command Centre p/n 93441 (Chrome) with air and water filters 1 off Mains water Font Kit for Classic &... -
Page 8: Technical Specifications
Technical Specifications Commercial Models Cups of Glasses Boiling, Chilled and Sparkling, Filtered Boiling of Chilled Model BCSHA 5-in-1 Water per Water per Hour Hour All-In-One - Mains All-In-One - Vented Disabled lever controls (optional accessory) Note: • Cup measurement = 167 mL •... -
Page 9: Before Installation And Site Requirements
/ or water softener if required. Refer to sections 4 and 5 for installation instructions. • For Zip HydroTap 160/125 &160/175 models, a 220-240V AC, 10A power outlet will be required. For Zip HydroTap 240/175 models, two 220-240V AC, 10A power outlets will be required (one power outlet for the Zip HydroTap and the other for the Booster heater). -
Page 10: Refer To The Tap Installation Instructions, Supplied With The Tap
Section 1 Tap Installation Refer to the Tap installation instructions, supplied with the Tap. Section 2 Ventilation When installing air flow ducts, the following tools will be required: • Jigsaw and 12mm drill • Keyhole or Wall Board saw. Recommended installation showing the correct air flow Min. - Page 11 285.00 AIR OUTLET CUT-OUT WALL OR DOOR CUT-OUT Ventilation CUT OUT DETAILS NOTE: Ensure that 285.00 Cut-outs 'A' and 'B' are on opposite side of cabinet. A - KICKBOARD CUT-OUT Cut-out 'C' is straight behind 'A' 1. Drill 4 pilot holes Ø12 in corners 2.
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Page 12: Section 3 - Command Centre Installation
The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and be filtered externally. The diverter valve is located at the rear panel of the Zip HydroTap Command Centre on the filter door side. Check the image below to determine which filter bypass position you need for your product. -
Page 13: John Guest Fittings
Installation Instructions John Guest fittings (Insertion and removal) Be careful when cutting the poly tube so that there are no rough edges and that the tube is not distorted. 1. Use a sharp knife to ensure the tube has a clean, straight edge. -
Page 14: Model Bcs 160/175
Hose Connection and Installation Instructions Models BCS 160/175 Note: the hoses the hoses Note: need to have a need to have a constant downward constant downward gradient to the gradient to the HydroTap to allow all HydroTap to allow all water to drain back water to drain back into the tanks. -
Page 15: Model Bcs 240/175
Hose Connection and Installation Instructions Model BCS 240/175 Note: the hoses the hoses Note: Booster need to have a need to have a constant downward constant downward gradient to the gradient to the HydroTap to allow all HydroTap to allow all water to drain back water to drain back into the tanks. -
Page 16: Model Aio Mains 160/175
Hose Connection and Installation Instructions Model All-In-One Mains Pressure - BCSHA 160/175 Note: Note: the hoses the hoses need to have a need to have a constant down- constant down- ward gradient to ward gradient to the HydroTap to the HydroTap to allow all water to allow all water to drain back into the... -
Page 17: Model Aio Vented 240/175
Hose Connection and Installation Instructions Model All-In-One Vented - BCSHA 240/175 Booster HydroTap Note: Note: the hoses the hoses need to have a need to have a Connections constant down- constant down- ward gradient to ward gradient to the HydroTap to the HydroTap to allow all water to allow all water to... -
Page 18: Model 5-In-1 Vented 160/175
Hose Connection and Installation Instructions Model HydroTap 5-In-1 Vented - BCSHA 160/175 HydroTap Note: the hoses the hoses Note: need to have a need to have a Mixer constant down- constant down- Connections ward gradient to ward gradient to the HydroTap to the HydroTap to allow all water to allow all water to... -
Page 19: Model 5-In-1 With Booster 240/175
Hose Connection and Installation Instructions 3.10 Model HydroTap 5-In-1 Vented with a Booster - BCSHA 240/175 Booster HydroTap Note: the hoses the hoses Note: Mixer need to have a need to have a constant down- constant down- Connections ward gradient to ward gradient to the HydroTap to the HydroTap to... -
Page 20: Install The Booster Heater (If Required) Section 4 - Booster Heater Installation 4.1 - 4.4 - Booster Heater Specifications And Installation
It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank. The Booster is supplied as standard equipment with all 240 cup models. However, it may be later installed, as an accessory for the 160 cup models, to increase their delivery to 240 cups. - Page 21 Booster Installation Installation Procedure Site requirements • The appliance must only be installed in a frost-free area. Never expose appliance to frost. • The appliance is designed for wall mounted installation and must be installed with water connectors facing upwards. •...
- Page 22 ‘Bypass Out’ fitting to the water inlet of the booster unit (marked blue), and from the outlet of the booster unit (marked red) to the ‘Bypass IN’ fitting on the Zip HydroTap unit. Avoid exerting any mechanical pressure on the appliance. This can be achieved by applying a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors.
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Page 23: Section 4- Filter / Softener Installation
Section 5 Filter / Softener Installation An optional, external limescale filter / softener may be fitted to reduce the incidence of scale build up in the hot tank. Mounting the filter head • Choose a suitable location, (cupboard back or side wall) within the reach of the braided hoses. -
Page 24: Gas Cylinder
Section 6 2.64kg CO Cylinder STORAGE WARNING: This cylinder must be installed in an open plan area or in an enclosed room, with a volume no less than 50m If more than 1 gas cylinder containing CO is present within the same location, the recommended ventilated area should be in proportion to the number of gas cylinders stored in that location. - Page 25 Regulator This gauge shows the pressure in the bottle This gauge shows the adjustable limit (2.7- 3.0 bar) and indicates when the bottle is empty. Initial required for the HydroTap to function correctly bottle pressure will be 35-40 bar. Green zone Relief valve ON - OFF knob...
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Page 26: Section 7 - Commissioning
Section 7 Commissioning Do not commission your HydroTap until it is ready to be used! The HydroTap is designed to be installed, commissioned and used within 48 hours. If your HydroTap is left idle before use, a filter change and sanitisation may be required. •... -
Page 27: Boiling Calibration
Commissioning Boiling Calibration (Boiling models) • Press the calibration button and the system will commence the Boiling calibration procedure. This will take approx 8-10 minutes. Booster (240/175 models) • Upon completion, a Booster reminder screen will appear and allow you to return home by pressing the [Home] button. -
Page 28: Safety Sensor Calibration
Commissioning Safety Sensor Calibration (Boiling models) Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct natural sun light must be shaded from the HydroTap, during the calibration. This can be achieved by closing any nearby curtains, blinds, or by shielding the HydroTap with a dark cloth. -
Page 29: Command-Centre Flush
Commissioning Command Centre Flush All G4 HydroTap products are currently sanitised after functional test at the factory. Due to the sanitisation process, residue from the sanitisation liquid might remain in the product, which requires the product to be flushed with fresh water at installation. 1. -
Page 30: Troubleshooting
Flow Sensor Fault Internal fault Call Zip Service Call an electrician, a plumber, or Zip free call in Australia on 1800 947 827 for assistance, service, spare parts or enquiries. Page 30 of 32 801910 v3.05 09.20 HT BCS Commercial Instructions... -
Page 31: End Of Life Disposal
End of Life Disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details. 801910 v3.05 09.20 HT BCS Commercial Instructions Page 31 of 32... -
Page 32: Contact Details
Zip Water (Aust) Pty Ltd ABN 46 000 578 727 67-77 Allingham St, Condell Park NSW 2200 Postal: Locked Bag 80, Bankstown 1885 Australia zipwater.com | (+612) 9796 3100 | 1800 ZIP TAP (1800 947 827) WMKA00099 AS 3498 The terms “Zip” and “HydroTap” are registered trade marks of Zip Water (Aust) Pty Ltd.
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