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Summary of Contents for Hunter DSP9600
- Page 1 SERVICE MANUAL Form 5095T, 01-07 Supersedes Form 5095T, 05-06 DSP9600/9100 Balancer © Copyright 2003 - 2007 Hunter Engineering Company...
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Page 3: Table Of Contents
Inflation Station Calibration ................... 11 Calibration Results ................... 12 Status bits for the Balancer Spin Calibration .............. 13 Status bits for the Inner Dataset® Arm................. 14 Status bits for the Outer Dataset® Arm................ 15 Contents • i DSP9600/9100 Service ManualDSP9600/9100 BalancerDSP9600/9100 Balancer... - Page 4 • Contents DSP9600/9100 Service Manual...
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Page 5: Error Codes
Error reading Inflation Station calibration data from EEPROM. 23. PID Constant Recall Error - Error reading motor control constants from EEPROM. 24. PID Constant Store Error - Error storing motor control constants to EEPROM. Error Codes • 1 DSP9600/9100 Service Manual... -
Page 6: Diagnostic Mode
38. Outer Weight Magnitude, last spin (more precision than normal display) 39. Computed distance from spindle centerline to inner arm shaft centerline. 40. Angle from a line drawn between the shafts to the horizontal. 41. Outer Arm Distance, home position 2 • Diagnostic Mode DSP9600/9100 Service Manual... -
Page 7: Special Setup Items
Turn “W” dimension knob to adjust time between spins (in seconds). Spin count is shown in “A” digits. Balancer will not function as a normal balancer while in motor test mode. Turn power off and back on to exit this test. Special Setup Items • 3 DSP9600/9100 Service Manual... -
Page 8: Motor Pid Setting Mode
To automatically reset all setup items to factory defaults hold down “Setup/Cal” key during power up. Settings will be stored in EEPROM memory and will remain defaulted when power is turned off. 4 • Motor PID Setting Mode DSP9600/9100 Service Manual... -
Page 9: Configuration Jumpers
Place jumper on S4 if no Dataset® arms are installed. Place jumper on S3 (not S4) if inner Dataset® arm installed, but not outer. No jumpers on S4, S3 means both Dataset® arms are installed. Configuration Jumpers • 5 DSP9600/9100 Service Manual... -
Page 10: Identifying Balancer Model And Software Version
The left weight digits display the balancer model as determined by the configuration jumpers. “910” Indicates a DSP9100 (No Dataset® arms). “96d” Indicates a DSP9600-D (Inner Dataset® arm only). “6dd” Indicates a DSP9600-DD (both Dataset® arms installed). The software version number is shown on the right weight digits. -
Page 11: Calibration Procedures
Press the “Start” button to spin. Display shows “CAL RDY” or “CAL ERR.” Press the “Next” button to show weights. Balancer Calibration Press the “Setup/Cal” button once. “CAL” is displayed. Press the “Enter” button to begin calibration. Calibration Procedures • 7 DSP9600/9100 Service Manual... - Page 12 Install cal weight on left side of hub faceplate in either hole, align cal weight at TDC, and press the “Enter” button. Spin. Move cal weight to right side of hub faceplate in opposite hole. Spin, display reads “CAL RDY.” 8 • Calibration Procedures DSP9600/9100 Service Manual...
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Page 13: Inner Dataset® Arm (Calibration Tool, 221-672-1, Required)
Move the inner Dataset® arm to upward position “2.” Tap the foot pedal once or press “Enter.” Move the inner Dataset® arm to upward position “3.” Tap the foot pedal once or press “Enter.” Calibration Procedures • 9 DSP9600/9100 Service Manual... - Page 14 Move the inner Dataset® arm to position “9.” Tap the foot pedal once or press “Enter.” If optional outer Dataset® arm is not installed, calibration is complete. If optional outer Dataset® arm is installed, refer to “Outer Dataset® Arm,” page 11. 10 • Calibration Procedures DSP9600/9100 Service Manual...
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Page 15: Outer Dataset® Arm (Calibration Tool, 221-672-1, Required)
“OPT Ref” is displayed. This is an optional step to calibrate to a reference gauge. Measure a tire’s pressure using the pressure gauge that you wish to use as a reference. Enter the measured pressure by turning the left control knob (distance dimension). Calibration Procedures • 11 DSP9600/9100 Service Manual... -
Page 16: Calibration Results
Press “Next” key to advance. The DSP9600 does not have enough digits to display the entire cal result for the inner Dataset® arm cal and spin cal. The first group of 6 bits (counting from the right) is displayed on the left and right weight digits first. -
Page 17: Status Bits For The Balancer Spin Calibration
Bit 12- This bit verifies that the “2x” gain stage for the right force transducer is operating properly. If this bit fails, the transducer or DSP control board is defective. NOTE: Turn the “D” knob to advance to next diagnostic variable. Calibration Results • 13 DSP9600/9100 Service Manual... -
Page 18: Status Bits For The Inner Dataset® Arm
Dataset® calibration. If this bit fails, there is something wrong with the inner Dataset® distance sensor circuit or the correct calibration sequence was not followed. NOTE: Turn the “D” knob to advance to next diagnostic variable. 14 • Calibration Results DSP9600/9100 Service Manual... -
Page 19: Status Bits For The Outer Dataset® Arm
Dataset® calibration. If this bit fails, there is something wrong with the outer Dataset® distance sensor circuit or the correct calibration sequence was not followed. Calibration Results • 15 DSP9600/9100 Service Manual...
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