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ROUTINE AND SPECIAL MAINTENANCE
Always disconnect the machine from its
power source before changing blades or
carrying out any maintenance procedure even in the case of
irregular machine operation.
Any special maintenance must be performed by certified
professionals. Do not remove parts for maintenance.
The maintenance jobs are listed below, divided into daily, weekly,
monthly and six-month intervals. If the following operations are
neglected, the result will be premature wear of the machine and
poor performance.
Daily maintenance
•
Give general cleaning to the machine to remove
accumulated shavings.
•
Clean the lubricating coolant drain hole to avoid excess fluid.
•
Top off the level of lubricating coolant.
•
Check blade for wear.
•
Rise of saw frame to top position and partial slackening of
the blade to avoid useless yield stress.
•
Check functionality of the shields and emergency stops.
Weekly maintenance
•
Thoroughly clean the machine to remove shavings,
especially from the coolant tank.
•
Removal of pump from its housing, cleaning of the suction
filter and suction zone.
•
Clean the filter of the pump suction head and the suction
area.
•
Use compressed air to clean the blade guides (guide
bearings and drain hole of the lubricating cooling).
•
Clean flywheel housings and blade sliding surfaces on
flywheels.
ROUTINE AND SPECIAL MAINTENANCE CHART
Item
Part
1
Bench vise slides
2
Shuttle vise slides
3
Lubricant fluid tank
4
Worm gear
5
Drive wheel oil nipple
6
Idle wheel oil nipple
7
Slide of slide seat
8
Shuttle vise shorter jaw
9
Transmission gear box
10
Hydraulic system tank
* Clean the chips from the flywheel housings and bench vises everyday for optimum performance.
46
Lubricant
Quantity
Machine oil
Suitable
Machine oil
Suitable
Water-soluble cutting fluid
High level on gauge
Grease
Suitable
Grease
Suitable
Grease
Suitable
Machine oil
Suitable
Grease
Suitable
Gear oil # 90
Middle level on gauge
Hydraulic Oil AW-46
High level on gauge
Monthly maintenance
•
Check the tightening of the drive wheel screws.
•
Check that the blade guide bearings on the heads are perfect
running condition.
•
Check the tightening of the screws of the motor, pump, and
accident protection guarding.
Six-month maintenance
•
Test the continuity of the equipment potential protection
circuit.
Oils for lubricating coolant
Considering the vast range of products on the market, the user
can choose the one most suited to their own requirements, using
as reference the type SHELL LUTEM OIL ECO. THE MINIMUM
PERCENTAGE OF OIL DILUTED IN WATER IS 8 - 10%.
Oil disposal
Please disposal of these products in an environmentally
conscious fashion.
Special maintenance
Special maintenance must be performed by certified
professionals. We advise contacting your nearest dealer and/
or importer. Other protective and safety equipment, devises (of
the reducer), the motor, the motor pump, and other electrical
components also require special maintenance.
Routine
Everyday
Everyday
Everyday
Every month
Two weeks
Two weeks
Two weeks
Two weeks
Six months
Six months
Remark
Oil after cleaning
Oil after cleaning
Oil after cleaning
Every year after the first
Every year after the first
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