Changes are subject to change without notice. EUROTHERM has registered in part trademark protection and legal protection of designs. The handing over of the descriptions may not be construed as the transfer of any rights. Made in Germany, 2002 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
2.5.1 Incremental output ......................31 2.5.2 Incremental input ......................32 2.5.3 Stepper motor input......................33 2.5.4 Stepper motor input......................34 2.5.5 SSI-Encoder Interface (under preparation) ..............35 Digital interfaces ......................36 2.6.1 Service interface COM1 (RS232) ..................36 2.6.2 Fieldbus interface COM2....................37 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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6.7.2 Example for mounting......................56 6.7.3 Achieveable specifications and conditions ..............57 Jumper ..........................58 All jumpers are set to a standard position in production ! ............58 Digital communication.....................58 Commissioning ....................59 Preparation ........................59 Commissioning in steps ....................60 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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11.10 Mechanical data .......................70 Disposal......................... 71 Software........................ 72 13.1 EASYRIDER Windows - Software ................72 13.2 Eurotherm programming language BIAS ................73 13.3 BIAS-commands ......................75 13.4 Extended BIAS-commands ....................76 Certificates ......................77 Index ........................84 Notes ........................85 Modification Record ................... 86 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
The operating instructions presented hereserves as an overview of the technical data and features. Please read the operating instructions before putting the product to use. If you have any questions, please contact your nearest Eurotherm representative. Improper application of the product in connection with dangerous voltage, can lead to injuries.
The digital servo drives are in the sense of EN 50178/VDE 0160 power electronic equipments for regulating the flow of energy in electrical power installations. They are exclusively for supplying Eurotherm (or Eurotherm approved) servomotors. Handling, installation, operation, and maintenance are only permitted under the conditions of and in keeping with the effective and/or legal regulations, regulation publications and this technical document.
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Stop ! Eurotherm Drives Limited is not liable for damages whith occur by not following the instructions or the applicable regulations !! Product-manual Model: 637+/D6R KD6R...
If required, the returned braking energy can be drawn off into additional external ballast resistors. The AC-supply voltage is fed directly or via transformer to the associated power supply module. The devices are designed to be operated on networks which are grounded on centre point (TN networks) ! Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
There are opportunities ranging from simple current and speed control to programmable position control processes (PLC), supported by the 1500 BIAS- command blocks. "BIAS" User shell for intelligent drive controls see: chapter 3 Operating modes chapter 13.2 BIAS - commands chapter 13.3 Extended BIAS – commands Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
X300 – Functionsmodules = no information = standard X30 Resolver (-RD2) -HF2 = HIPERFACE – Module 2. Version 1.2.1 Example Typical example of an order of a 1-axis- compact device in Eurotherm-design Model: 637+/K D6R 02.S4-7-CAN 637+/ = Eurotherm-design (blue)
Condition for testing Frequency range 10...57Hz 57...150Hz Amplitude 0,075 mm Acceleration Test time per axis 10 sweep cycle Frequency sweep speed 1 Oktave/min Use only fan-cooled devices. For reduced operating conditions, no UL-Approbation are available. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
A [W/A] weight [kg] further data see chapter 11 1) suggested: transformer-based supply 2) use only Eurotherm-released types 3) max. continuous performance derated to 80%, see chapter 1.3.6 4) References chapter 1.3.6 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Typical servo applications are not effected by this restriction. (S3-operation: Start/Stop) Imaxr / Inr 5 sec Duration of pulse 11,25 sec until supervising reaction 18 sec 36 sec Cont. operation Derating ONLY for xD6R30.S4-x Output voltage [%] Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
71,0 mm 14,5 mm 14,5 mm 40,2 mm 8 HP 80,4 mm 16 HP Important: Make sure you need an additional space of approx. 70 mm on the front side for the signal mating plugs ! Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
1.4.2 EMC-Clip (optional) 1.4.2.1 for 8 HP drive side view front view 1.4.2.2 for 16 HP drive side view front view EMC-Clip for Feedback- cable (e.g. Resolver) net cable Motor cable meaning: 1,2,3 = cage clamp terminal Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Note: The option modules for the slots A / B / C can only be reached after removing the cooling plate. 1.4.3.2 Layout of power board solder side diagnostics H15-power plug JP2.8 COM1 JP2.3 JP2.7 JP2.2 COM2 JP101 JP102 JP100 solder jumper jpxxx - functionen see: chapter 7.1 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
(only with Interbus S connection) see chapter 2.6.2.8 CONTROL I/O connections see chapter 2.3.2 optional: X200 14 inputs / 10 outputs SUB D 26 (high density) see chapter 2.6.2.10 connections see chapter 2.4.2 INCR. I/O connections see chapter 2.5 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
(only with Interbus S connection) see chapter 2.6.2.8 CONTROL I/O connections see chapter 2.3.2 optional: X200 14 inputs / 10 outputs SUB D 26 (high density) see chapter 2.6.2.10 connections see chapter 2.4.2 INCR. I/O connections see chapter 2.5 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
DC-bus in the rack to further regulators grounding bar H 15-strip schwitsching cabinet R resistor external resitor -Rbext Eurotherm - motor - cable Power feed-in, DC-bus KK MB... +U CC parallel pin 6 for currents >15Aeff motor connection parallel pin 10 motor connection...
0..+-10V analog- JP101 can be normed monitor M P2 0..+-10V can be normed Nsetpoint +12V reference potential 0..+-10V analog-monitor MP1 can be normed 0V PLC OUT +12V 80mA OUT -12V 80mA 0V PLC shield Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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1) Security- and supervising logic, to be programmed by user ! 2) IMPORTANT: The Power-Supply for the Motor-Brake has to be adapted to the type of Brake. Voltage-Drops caused by long cables also may effect malfunctions of the Brake Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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L = output stage inactive fixed: active configurable (chapter 3) Relay output configurable (chapter 3) OPTO input configurable (chapter 3) OPTO input Data of the digital inputs and outputs see chapter 11 General technical data Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
You follow the instruction into EASYRIDER Windows – Software At function modul RD2 is the fuction code installet (factory default). Hints: ® The application with the function – modul X300_HF2 (HIPERFACE ) please observe Documentation 07-02-09-02-D-V0002. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Typ / model: KK RT GMR-xx.x/B Bezeichnung / designation Bear. 09.05.01 Blue resolver cable 10.05.01 Gep. for Eurotherm standard motors and servo drives Norm Zeichnungsnummer / drawing No Blatt sheet Z-RK.6300.xxxx Zust. Änderung Datum Name Ursprung Dateiname / File name: Z-RK.6300.xxxx_E.cdr...
= 0,2V nominal range: 0,0 ... 5,0V nominal signal difference: 1,0V current consumption: 1...4 mA (depending on frequency) Notice: Master / Slave operation 1 Master maximum 8 Slaves Condition: Devices directly side by side ! Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
The capability of input-frequency of any connected device must meet at least the value of pulse outputs on X40.. n = max. speed (rpm) x = increments e.g. 1024 f = output frequency at X40.1,2,4,5 Formula: [Hz] Example: n = 4000 1/min (4000 1024) 81920 Incremental outputs Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Supply voltage output max. 150 mA +5 VDC Note: The operation of incremental encoders via long cables may cause a voltage drop of the encoder power supply. We suggest the use of external supply if necessary. Incremental input Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Windows - Software X40 Modus = 2 Function Designation output: drive active inverted /READY output: drive active READY Shield connector Shield Pulse inverted Pulse Reference potential Direction inverted Direction Supply voltage output max. 150 mA +5 VDC stepper motor control Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Shield connector Shield Pulse direction (-) inverted Pulse direction (-) Reference potential Pulse direction (+) inverted Pulse direction (+) Supply voltage output max. 150 mA +5 VDC pulse direction stepper motor pulse direction (-) control Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Cable screened, Screen connected to Ground at both sides max Cable-Length: 250m Note: For further informations about SSI (Synchronous Serial-Interface), please refer to the documetations of appropriate suppliers. (e.g.: Stegmann or TWK) takt takt data data Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
2.6.1 Service interface COM1 (RS232) standard Functions: Supporting all diagnosis and setup tasks Connection to your PC is made with the Eurotherm communication cable KnPC/D Communication is made via the Eurotherm operating program (EASYRIDER Windows - Software) Com RS232 PIN Function drive side...
The connections COM2 and X30 are implemented via SUB D09 socket. The customer have to be guaranteed that an interchanging is not possible! The solderring jumper JP2.8, 2.3, 2.7, 2.2 have to switched dependent on Configuration Interface. See chapter 7.1 (in plant adjusted) Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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RP 422, without galvanic seperation with option modul RP 485, with galvanic seperation assignment as RS422/485 designA Data In Data In inverted Data Out inverted Data Out Daisy-chain wiring up to 16 devices Connector assignment and functions Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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Request to send Ground Potential +5V Line A 2.6.2.7 Pin assignment for SUCOnet K with optionsmodul RP SUC , with galvanic seperation description designation design B Data line + TA/RA Signal ground SGND Data line - TB/RB Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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(error voltage A) Data line OUT backward (error voltage A) Reference potential GND I Data line IN forward /DO1 (error voltage B) Data line OUT backward /DI1 (error voltage B) Attention: specific front panel is required ! Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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The input´s with the internal number 107 and 108 must be connected to the pin´s with number 3 and 4. The output´s with the internal number 109 and 110 must be connected to the pin´s with number 7 and 8. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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Bias output 220 standard Bias output 221 standard Bias output 222 standard Bias output 223 standard Bias output 224 standard +24 V SPS Ext. +24 V feed-in 0 V SPS Ground reference 0 V Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
BIAS to programming or via (up to 1500 command blocks) digital communication PLC - functions (e.g. fieldbus) for further informations: see chapter 13.1 and 13.2 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
*) With every row (from the top to the bottom) in which the function F2 is assigned to an input, the binary value (2 n ) increases by 1. (see example) Operating mode 4: only permissible set number 0 - 9 ! fast input for optimal timing Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
N setp oint Nsoll setp oint internally to z ero outp ut stage A ctive reaction time for br ake outp ut AK TIVE -O K (F 0) X 10.23 (holdin g br ake ) Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Mechanical installation Mounting Eurotherm digital servo drives may be installed only in a vertical position to guarantee the best air circulation for the cooling ribs of the heat sink. Vertical installation above other drive racks or above other heat producing devices can lead to overheating. In addition the drives are to be operated exclusively in Eurotherm racks or the compact enclosure respectively.
Risk of electrical shock, wait 3 minutes after switching off, for discharging the capacitors. Disconnect Eurotherm plug-in units from mains before working on them. A period of three minutes must pass after switching off so that the internal capacitors can discharge completely. Until the discharge time is...
1) recommended for UL-requirements: Bussmann Type FRS-R, 600V, use only UL-approved fuse-holders ! 2) recommended, Klöckner Moeller for instance 3) Measurement of conducted emissions only 4) for applications with continuous load: see notes in chapter 5.7 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Iac sinus =5,54kW / (230V x 1,73) = 13,9 A Correction-Factor from diagram: 1,6 RMS. Supply-Current Ieff = Iac sinus x 1,6 = 22,3 A Result : All supply-equipment has to be selected in respect tothe enhanced current. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
[kgm²] speed at Brake-Start [RPM] tb1 braking time [Sec] cykle time [Sec] brake-current [A] Rph resistance of motor (between terminals) Ω ] RL line resistance of motor cable [ Ω ] Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Precondition for correct monitoring of shunted ballast resistors is the nearly same ratio of P - cont. power to P - pulse power. This is guarantied with the Eurotherm standard combinations. KD6R 16..30-7 units do not contain an internal ballast resistor.
Pmax / Pd <= 59 Caution ! Placing of external brake resistors Brake-resistor are dissipating heat ! Make sure, that there will be no fire-danger in case of operating the resistor in nominal- or fail-conditions Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
The layout of grounding is very important. Grounding has to be low-impedant for high frequences. That means, all ground-connecting parts have to use area. The measurements made are valid under the use of Eurotherm - cables, suppression aids and line filters and by application of the following wiring instructions: Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
All screws must be well fixed ! Use only Eurotherm-filters and cables for motor and resolver Place all wires and cables as close as possible to any grounded metal planes Separate power- and control cables.
Conductive area to screen or EMC-Clamp ( accessories) Cont rol voltage DC 24V Eurotherm-motor cable Type KM... put wires into insulation-tube Toroidal Ferrit e Eurotherm-model FR if required (see chapter 5.6) AC power input conductive area, remo ve vanish ground connection Output...
≥ 15 dB cable or by air cores attenuation Residential EN50081-1/ LNF S/E chapter EN55011 Klasse B chapter 5.6 LNF B Interference Industrial EN50082-2 immunity: (≅ radiation) transmitted by cable or by air Residential Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
X10.14 = high-active (standard) 1 and 3 X10.14 = low-active JP2.8, JP2.3 JP2.7, JP2.2 open Default, RP CAN,RP DEV, RP close RP 232, RP 422, RP 485, RP IBS,RP EA5, RP SUC Digital communication see chapter 1.1.1 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
CAUTION ! Wiring errors or incompatible operation may cause unpredictable motions. Avoid danger for men and machine ! Preparation For PC-link use the Eurotherm communication software ® EASYRIDER Windows - Software. For the start, we suggest exercises in simulation mode to get familiar with EASYRIDER.This chapter presumes the knowledge how to handle EASYRIDER.Suggestions: Use testequipment to...
Tuning-parameters for current loop will be calcualated and offered parameters offered to the user. Normally, these values give dynamic servo motion. store data power-fail-save in the drive (F7) Menue: Tuning speed loop Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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Further functions (Interfaces, fieldbus functions, syncronizing and so on may be done adapted to the selected equipment. data save Select the menu File "store parameters" and store the data in the regulator, protected against loss, with the F7-key. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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Rated values can be sourced either digital by the internal generator or analog by using +/-10V at X10.5/18. ATTENTION ! Tuning of current loop should be only done after consultation of Eurotherm experts. continue with 9 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
/8/ evaluated? overtemperature of adequate cooling of the regulator? ambient the output stage temperature too high? (> 95°C) Reaction to these errors see chapter 3.3 With configuration corresponding chapter 3.1 Only warning and/or status indicator Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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2) With configuration corresponding chapter 3.1 * Only warning respect. status indicator The error signals are shown as long as there is control voltage (Us), also when the power (DC-Bus) is switched off for safety reasons. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
After remove of the tracking error deactivation “ “, the warning message “L“ (tracking error) is active up to the next move command. The error signal “ ≡ “(releasing before ready) can be reset by deactivation the drive. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
(e.g. Resolver) Motor reaches in idling cycle very different Feedback-Encoder incorrectly adjusted speed when running to the right or to the (e.g. Resolver) left 1) Display /3./ or /4./ mostly short after activating; before warning /8./ Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
> 1 ms X10.2, X10.4, X10.11, X10.14, X10.15, X10.24 reaction time of the intputs 0,2 ms X10.4, X10.25 (configured as latch input "see chapter 3") ≤ 0,02 ms Effect of cycle-time Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
11.6 Resolverauswertung / Transmitterprinzip General: The specified data refer to the combination of the standard resolver interface with Function-Module X300_RD2; operated with the Eurotherm resolver R 21-T05, R15-T05 carrier frequency f t = 4,75 kHz ripple of the speed actual value signal max.
10 bit, independend of norming internal resistance 1,8 kOhm 11.9 Thermal data thermal data see chapter 1.3 11.10 Mechanical data dimensions see chapter 1.4 weight see chapter 1.3 Further data you will find in chapter 1.3 Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
The following table shows, which materials can be recycled and which have to be disposed of in a special way. material recycle disposal Metal plastics material printed board assembly Dispose of the appropriate materials in accordance with the valid environmental control laws. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
RAM of the servodrive and active after use of the instruction SEND . Only the instruction SAVE in EEPROM writes data into a nonvolatile memory. Data are stored there power-fail save. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Software 13.2 Eurotherm programming language BIAS In Operating mode 5 – Position control with BIAS, three user-defined programs can be executed parallel. The BIAS-program and the PLC-program (sequence cascades, 1 command per position controller sampling = 844 uSec) as well as the Mathematics program (cyclic execution in remaining time of processor).
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The BIAS operation set is listed on the next page. You can read the exact function of the individual commands in the help function of the EASYRIDER Windows -Software in the BIAS editor or in the BIAS command description (UL:10.06.05). Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
[teachvar. Y] defined in BIAS- start only defined in BIAS-execution defined in PLC- and defined in BIAS- , PLC- stop axis and PLC- flag X = axis BIAS-program pointer Math.-program and Math.-program program Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
[D_variable X] = save table [variable [Y]] SQRT [D_variable Y] mathematics defined in BIAS and PLC- table only defined in - program program [Variable X] = math.-program defined in BIAS, PLC and Merker X = mathematics- program Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Type 637. Essential changes are only effecting the control-cirquits of the device. Following our technical point of view, this fact enables to apply all certificates related to Type 637 (see next pages) to the type 637+ as well. Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
Selection of the brake resistor..........51 Electrical installation......48, 49, 50, 51, 52, 53 Electromagnetic compatibility (EMC) ........ 54 Setting and programming.............58 Eurotherm programming language ........73 Signal inputs and outputs .............68 Software.................72, 73 Example for mounting............56 Extended BIAS-commands ..........75 SSI-Encoder Interface............35...
Modification Record Version Modification Chapter Date Name Comment Initial Based on Manual V01.41PL00 V02.49DL00 corrections 12.12.2000 N.Dreilich V0301 corrections 26.04.2001 N.Dreilich V0402 compl. modification 28.05.2002 separation german / english N.Dreilich Product-manual Model: 637+/D6R KD6R 07-02-09-01-E-V0402.doc...
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AUSTRALIA Unit 10 Tel.: +61 (2) 9634 8444 http://www.eurotherm.com.au 40 Brookhollow Avenue Fax: +61 (2) 96348555 Eurotherm Pty Ltd. eurotherm@eurotherm.com.au Baulkham Hills New South Wales 2153 http://www.eurotherm.at AUSTRIA Geiereckstrasse 18/1 Tel.: +43 (1) 798 7601 A1110 Vienna Fax: +43 (1) 798 7605 Eurotherm GmbH eurotherm@eurotherm.at...
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