Engine Reinstallation - Suzuki FD 110 XCS Service Manual

ENGINE REINSTALLATION

Reinstall the engine in the reverse of engine removal.
• Install the engine mounting bolts and tighten the nuts to the
specification.
Engine mounting nut: 55 N-m (5.5 kg-m)
• Install the drive chain.
The drive chain joint clip should be attached in the
way that the slit end will face opposite to the direction
of rotation.
• Tighten the exhaust pipe clamp bolts and muffler mounting
bolts to specified torque.
Check the wire, cable and hose routing.
(See page 7-10.)
• After remounting the engine, following adjustments are
necessary.
* Throttle cable............................. (Page: 2-9)
* Drive chain................................. (Page: 2-10)
* Rear brake pedal....................... (Page: 2-12)
* Idling speed............................... (Page: 2-9)
• Pour 1,000 ml of engine oil SAE 40 graded SF or SG into the
engine after overhauling engine. Start up the engine and
allow it run for several seconds at idle speed. About one min-
ute after stopping engine, check oil level. If the level is below
the "L" line, add oil until the level reaches the "F" line.
(See page 2-8).
ENGINE
UPPER
LOWER
3-5