Suzuki FD 110 XCS Service Manual page 112

• Wash the caliper components with fresh break fluid
before reassembly.
• Do not wipe the components with a rag.
• when washing the components, use the specified
break fluid. Never use different types of fluid or
cleaning solvent such as gasoline, kerosene or the
other.
• Replace the piston seal and dust seal with new ones
when reassembly. Apply the break fluid to the seals
and pistons when installing them.
• Install the pistons seal 2 and dust seals 1.
• Install the pistons 3.
• Apply SUZUKI SILICONE GREASE to the caliper axles.
99000:25100: SUZUKI SILICONE GREASE
• Install the break pads.
• Tighten the caliper mounting bolts 4 to the specified torque.
• After touching the break hose union to the stopper A, tighten
the union bolt 5 to the specified torque.
Caliper mounting bolt 4: 26 N-m (2.6 kg-m)
Break hose union bolt 5: 23 N-m (2.3 kg-m)
NOTE:
Before remounting the caliper, push the piston all the way into
the caliper.
MASTER CYLINDER REMOVAL AND DISASSEMBLY
The procedure of master cylinder removal is as follows.
• Rear-view mirrors.
• Handlebar's cover. (See page 5-3.)
• Break light switch lead 1.
• Break hose union bolt 2.
The fluid reacts chemically with paint, plastics and
rubber materials, etc. and will damage them
• Master cylinder mounting bolts 3.
CHASSIS 5-16