Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki FD 110 XCS Service Manual

5-17 CHASSIS
• Break lever 4.
• Break light switch 5.
• Remove the reservoir cap 6 and diaphragm 7.
• Drain break fluid.
• Remove the dust seal 8.
• Remove the circlip 9 by using the special too.
09900-06108: Snap ring pliers
• Remove the piston / cup 0 and return spring A.

MASTER CYLINDER INSPECTION

Inspect the master cylinder bore for any scratches or other
damage.
Inspect the piston surface for any scratches or other damage.
Inspect the piston cup and dust seal for wear or damage.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassembly the master cylinder in the reverse order of removal
and disassembly. Pay attention to the following points:
• Wash the master cylinder components with fresh
brake fluid before reassembly. Never use cleaning
solvent or gasoline to wash them.
• Do not wipe the components with a rag.
• Apply brake fluid to the cylinder bore and all the
components to be inserted into the bore.
Specification and classification: DOT 4