SEW-Eurodrive MOVIFIT FC Manual
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SEW-Eurodrive MOVIFIT FC Manual

Function level "technology" with interface for profinet io, profibus or ethernet/ip application solution "bus positioning"
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Drive Technology \ Drive Automation \ System Integration \ Services
Manual
®
MOVIFIT
FC – Function Level "Technology"
with Interface for PROFINET IO, PROFIBUS
or Ethernet/IP
Application Solution "Bus Positioning"
Edition 08/2012
19428014 / EN

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Summary of Contents for SEW-Eurodrive MOVIFIT FC

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Manual ® MOVIFIT FC – Function Level "Technology" with Interface for PROFINET IO, PROFIBUS or Ethernet/IP Application Solution "Bus Positioning" Edition 08/2012 19428014 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 5 How to use this documentation..............5 Structure of the safety notes ............... 5 1.2.1 Meaning of signal words .............. 5 1.2.2 Structure of the section-related safety notes ....... 5 1.2.3 Structure of the embedded safety notes........5 Right to claim under warranty ..............
  • Page 4 Contents Process data assignment................27 9.2.1 Overview..................27 9.2.2 8 PD (single-motor operation)............ 28 9.2.3 14 PD (dual-motor operation) ............ 30 Index........................34 Manual – Bus Positioning Application Solution for MOVIFIT®...

  • Page 5: General Information

    SEW-EURODRIVE, have read through the doc- umentation carefully and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE.

  • Page 6: Right To Claim Under Warranty

    SEW-EURODRIVE to ensure safe operation and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of the documentation. In such cases, any liabil- ity for defects is excluded.

  • Page 7: Other Applicable Documentation

    Make sure you always use the latest documentation and software version. Our documentation is available in various languages for download from the SEW homepage (www.sew-eurodrive.com). If you are unclear about any of the information in this documentation or if you require further information, consult SEW-EURODRIVE.

  • Page 8: Safety Notes

    This document does not replace the detailed documentation of the connected devices. This documentation assumes that the user has access to and is familiar with the documentation for all connected units from SEW-EURODRIVE. Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage.

  • Page 9: Target Group

    • Knowledge of this documentation and other applicable documentation. • SEW-EURODRIVE recommends additional product training for products that are op- erated using this software. Any mechanical work on connected units may only be performed by adequately quali- fied personnel. Qualified staff in the context of this documentation are persons familiar...

  • Page 10: Designated Use

    Safety Notes Designated use Designated use SEW-EURODRIVE offers various standardized control programs, so-called application modules. The "bus positioning" application module is a single-axis application and used for vari- able positions in conjunction with different speeds and ramps. Bus systems A bus system makes it possible to adapt frequency inverters and/or motor starters to the particulars of the machinery within wide limits.

  • Page 11: System Description

    System Description Area of application System Description Area of application The "bus positioning" application module is used for variable positions in conjunction with different speeds and ramps. The positioning is carried out via the built-in motor encoder or an optional distance en- coder.

  • Page 12: Operating Modes

    Operating Modes Operating Modes Functional description The jog mode is required for service. In this operating mode, the drive can be moved regardless of the automatic operating mode. In jog mode, you can set the control bits "Jog+" or "Jog-" to move the drive clockwise or counterclockwise.

  • Page 13: Referencing

    Operating Modes Referencing Referencing Functional description The referencing determines the reference point (machine zero) for positioning opera- tions. The dynamics parameters for reference travel types 3 and 4 are determined dur- ing startup already. The referencing can be triggered by HWLS (see assignment of the input terminals in chapter "Process data and terminal assignment").

  • Page 14: Positioning

    Operating Modes Positioning Positioning Functional description Prior to positioning, you have to perform a reference travel. All positioning travels refer to the machine zero specified during referencing. The dynamics parameters as well as the target position are specified dynamically via the corresponding process data words.

  • Page 15: Project Planning Information

    Project Planning Information Project Planning Information PC and software In order to use the application module, you require a PC with a Windows-based operat- ® ing system and MOVITOOLS MotionStudio version 5.70 or higher. Controller The application module is used with the following controller: ®...

  • Page 16: Startup

    Startup Requirements Startup Requirements Check the installation of the inverters and the encoder connection based on the instal- lation notes in the corresponding documentation. ® Setting the "Bus positioning for MOVIFIT " application module 6.2.1 General settings The "General settings" comprise the following functions: 5524970763 Area Function...
  • Page 17 Startup ® Setting the "Bus positioning for MOVIFIT " application module INFORMATION Dual-motor operation • The following windows show the startup of the single-motor operation. If you select the dual-motor operation mode, the scaling, monitoring and reference travel windows additionally comprise the edit boxes for the second drive (2. param- eter set).

  • Page 18: Scaling

    Startup ® Setting the "Bus positioning for MOVIFIT " application module 6.2.2 Scaling If you want to operate the application module with user-defined units, you must enter the corresponding scaling parameters here. This includes the mechanical parameters of the drive train (gear unit ratio and shaft cir- cumference) and the user-defined units that are used to calculated the scaling.

  • Page 19: Monitoring

    Startup ® Setting the "Bus positioning for MOVIFIT " application module 6.2.3 Monitoring The "Monitoring" window offers the following functions: 5541312523 Area Function Encoder Watchdog • This is where you specify the monitoring time of the encoder monitoring. Note: The time in [ms] is the interval that checks the encoder signal regarding changes and direction.
  • Page 20 Startup ® Setting the "Bus positioning for MOVIFIT " application module Position window The following figure illustrates the meaning of the position window: In-Position 18014404097261707 Target position Position window If the actual position is in the position window [2] when the monitoring function is active, this "in position"...
  • Page 21 Startup ® Setting the "Bus positioning for MOVIFIT " application module Limit switches Hardware limit switches • "Activate": Activates monitoring of the positive and negative limits using hardware limit switches. For the assignment of the input terminals with the hardware limit switches, refer to chapter "Process data and terminal assignment (page 27)"...

  • Page 22: Reference Travel

    Startup ® Setting the "Bus positioning for MOVIFIT " application module 6.2.4 Reference travel The "Reference travel" window offers the following functions: 5541324555 Area Function Reference travel Reference travel type • This is where you specify the reference travel type: –...
  • Page 23 Startup ® Setting the "Bus positioning for MOVIFIT " application module Reference travel The reference travel type defines how the reference run is performed. type This setting also defines the search direction in the individual referencing phases. The following reference travel types are available: •...

  • Page 24: Download

    Download Download In the "Download" window, startup is completed. 18014402671582219 The following control elements are available: Control element Function [Save configuration] button The [Save configuration] button lets you save setting parameters to a configuration file to have them available for other startup procedures. [Document configuration] The [Document configuration] button lets you create a PDF file, which button...

  • Page 25: Operation And Diagnostics

    Operation and Diagnostics Monitor mode and control mode Operation and Diagnostics Monitor mode and control mode 8.1.1 Monitor mode 5569860107 Monitor mode lets you monitor the functions of the application solution. The fieldbus data is displayed in the upper part of the window in hexadecimal notation. This data is displayed as plain text in the lower part of the window.

  • Page 26: Control Mode

    Operation and Diagnostics Monitor mode and control mode 8.1.2 Control mode 5570047499 In control mode, you can control the functions of the application solution. You can change the state of the bits in the control word and the digital outputs. Click the respective buttons for this purpose.

  • Page 27: Process Data And Terminal Assignment

    Process Data and Terminal Assignment Input terminal assignment Process Data and Terminal Assignment Input terminal assignment The following table shows the input terminal assignment: Input terminal Function DI00 Motor 1 hardware limit switch cw DI01 Motor 1 hardware limit switch ccw DI02 Motor 2 hardware limit switch cw (dual-motor operation) DI03...

  • Page 28: Pd (Single-Motor Operation)

    Process Data and Terminal Assignment Process data assignment 9.2.2 8 PD (single-motor operation) Fieldbus input data The following table describes the fieldbus input data from the PLC to the inverter for con- (8 PD) trol via fieldbus with 8 process data words. Word Function 0-15...
  • Page 29 Process Data and Terminal Assignment Process data assignment Fieldbus output The following table describes the fieldbus output data from the inverter to the PLC for data (8 PD) control via fieldbus with 6 process data words. Word Function Maintenance switch (mains OFF) Undervoltage 24 V-S (actuator voltage) Inverter voltage not applied (24 V-P) Reserved...

  • Page 30: Pd (Dual-Motor Operation)

    Process Data and Terminal Assignment Process data assignment 9.2.3 14 PD (dual-motor operation) Fieldbus input data The following tables describe the fieldbus input data from the PLC to the inverter for con- (14 PD) trol via fieldbus with 14 process data words. Word Function 0-15...
  • Page 31 Process Data and Terminal Assignment Process data assignment Motor 2 Word Function /Controller inhibit 0 = Enable 1 = Controller inhibit Enable/Rapid stop 0 = Rapid stop 1 = Enable Enable/stop 0 = Stop 1 = Enable Reserved Reserved Reserved Error reset Reserved Start...
  • Page 32 Process Data and Terminal Assignment Process data assignment Fieldbus output The following tables describe the fieldbus output data from the inverter to the PLC for data (14 PD) control via fieldbus with 14 process data words. Word Function Maintenance switch (mains OFF) Undervoltage 24 V-S (actuator voltage) Inverter voltage not applied (24 V-P) Reserved...
  • Page 33 Process Data and Terminal Assignment Process data assignment Motor 2 Word Function Motor is running Frequency inverter ready for operation Drive referenced Target position reached Reserved Frequency inverter error CW hardware limit switch Hardware limit switch CCW 8-15 Code for status/warning/error of the FI 0-15 Actual position (high word) [user-defined unit] 0-15...

  • Page 34: Index

    Index Index Application module, characteristics (general) ..11 Liability..............6 Assignment of the input terminals, Liability for defects ...........6 device-dependent ..........27 Limit switch, monitoring ........19, 21 Brands..............6 Monitor mode............25 Bus system ............10 Monitoring ..............19 Clear velocity ............23 Other applicable documentation ......7 Configuration Document............24 Control mode ............26 Position monitoring, monitoring ......19...
  • Page 35 Index Timeout response ..........16 Tips Identification in the documentation ......5 Download............24 Use, designated.............10 Manual – Bus Positioning Application Solution for MOVIFIT®...
  • Page 38 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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