SEW-Eurodrive MOVIFIT FC Manual
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SEW-Eurodrive MOVIFIT FC Manual

Functional safety with s12 safety option
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Drive Technology \ Drive Automation \ System Integration \ Services
Manual
®
MOVIFIT
FC
Functional Safety with S12 Safety Option
Edition 07/2013
20087756 / EN

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Summary of Contents for SEW-Eurodrive MOVIFIT FC

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Manual ® MOVIFIT Functional Safety with S12 Safety Option Edition 07/2013 20087756 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information .................... 9 How to use this documentation ..............9 Structure of the safety notes ............... 9 1.2.1 Meaning of signal words .............. 9 1.2.2 Design of the section-related safety notes........9 1.2.3 Design of the embedded safety notes ......... 9 Rights to claim under warranty ..............
  • Page 4 Contents Operational requirements ................. 27 Hazard caused by a coasting drive ..............28 Electrical installation ..................29 Installation instructions................29 6.1.1 UL-compliant installation............29 ® Safe disconnection of MOVIFIT .............. 30 ® 6.2.1 MOVIFIT FC ................30 6.2.2 Connection example, power bus ..........32 6.2.3 Safety-related stopping with S12 safety option......
  • Page 5 Contents Safety-related inputs ................. 68 7.6.1 Description of the function ............68 7.6.2 Connection type................. 68 7.6.3 Parameter .................. 70 Safety-related outputs................71 7.7.1 Description of the function ............71 7.7.2 Parameter .................. 71 Function assignment ................. 72 7.8.1 Parameter .................. 72 Test mode ....................
  • Page 6 Contents Data management ..................94 9.2.1 Project-relevant files ..............94 9.2.2 Data management with non-configured S12 safety option ..95 9.2.3 Data management with configured S12 safety option ....96 Parameterization ..................97 9.3.1 Parameter setting ..............97 9.3.2 Parameterization procedure ............98 9.3.3 Changing the parameter settings..........
  • Page 7 Contents Parameter description ..................137 13.1 General information ................137 13.1.1 10122.7 IO error effects............137 13.1.2 10122.10 PROFIsafe fieldbus..........137 13.1.3 10122.2 Encoder type.............. 137 13.1.4 10122.8 Maximum motor speed (n1)........137 13.1.5 10122.9 Minimum motor speed (n2)........138 13.2 F-DI ......................
  • Page 8 Contents Application examples ..................147 14.1 Example 1: Independent operation ............147 14.2 Example 2: PROFIsafe connection ............149 Technical data ....................151 15.1 Safety characteristics ................151 15.1.1 Overall assembly: S12 safety option ........151 15.1.2 Extended safety class for safety-related digital inputs and outputs ................

  • Page 9: General Information

    General information How to use this documentation General information How to use this documentation The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, start up, and service this product.

  • Page 10: Rights To Claim Under Warranty

    General information Rights to claim under warranty Rights to claim under warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Therefore read the documentation before you start working with the unit.

  • Page 11: Safety Notes

    Safety notes General information Safety notes General information Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage. During operation, drive inverters can have live, bare and movable or rotating parts as well as hot surfaces, depending on their degree of protection.

  • Page 12: Designated Use

    Safety notes Designated use Designated use ® The S12 safety option is designed for installation in the MOVIFIT drive controller. When installed in machines, startup of the S12 safety option (i.e. start of designated op- eration) is prohibited until it is determined that the machine complies with the local laws and directives.

  • Page 13: Installation

    Safety notes Installation Installation The units must be installed and cooled as stipulated in the corresponding documenta- tion, see chapter "Other applicable documentation". Protect the S12 safety option from improper strain. Ensure that components are not de- formed and/or insulation spaces are maintained, particularly during transportation. Avoid contact with electronic elements and contacts.

  • Page 14: Safety Concept

    Safety concept ® Safety concept for MOVIFIT FC frequency inverters Safety concept The drive safety functions shown in this chapter are based on the standard EN 61800- 5-2. ® Safety concept for MOVIFIT FC frequency inverters 3.1.1 Description of the function ®...

  • Page 15: Restrictions

    Safety concept ® Safety concept for MOVIFIT FC frequency inverters ® 3.1.2 MOVIFIT FC block diagram ABOX EBOX Control Power section electronics 24V_P Safety relay / S12 safety option safety 0V24_P interface Read-in DIP switch Digital brake ouput TF/TH evaluation Line Digital input 3x500V...

  • Page 16: Safety Concept Of S12 Safety Option

    Safety concept Safety concept of S12 safety option Safety concept of S12 safety option • The S12 safety option is an integrated, safety-related electronic assembly that can be operated with or without PROFIsafe connection. It is equipped with safety-related inputs and outputs (F-DI, F-DO). It is available in the following 2 versions: –...

  • Page 17: Drive Safety Functions

    Safety concept Drive safety functions Drive safety functions This chapter describes the drive safety functions according to EN 61800-5-2. Some of the drive safety functions of the S12 safety option exceed the definitions in the standard. 3.3.1 STO – Safe Torque Off When the STO function is active, the drive inverter does not supply any power to the mo- tor.

  • Page 18: Ss1(A) - Safe Stop 1

    Safety concept Drive safety functions 3.3.2 SS1(a) – Safe Stop 1 When the SS1(a) function is active, the inverter brings the motor to a standstill electri- cally. The braking operation is controlled and monitored. The drive safety function STO is triggered when the monitored brake curve is exceeded or when standstill is reached. This drive safety function corresponds to a controlled stop of the drive according to EN 60204-1, stop category 1.

  • Page 19: Ss1(C) - Safe Stop 1

    Safety concept Drive safety functions 3.3.3 SS1(c) – Safe Stop 1 When the SS1(c) function is active, the inverter brings the motor to a standstill electri- cally. The drive safety function STO will be triggered after a specified, safety-related time. This drive safety function corresponds to a controlled stop of the drive according to EN 60204-1, stop category 1.

  • Page 20: Sls - Safely Limited Speed

    Safety concept Drive safety functions 3.3.4 SLS – Safely Limited Speed The SLS function prevents the drive from exceeding a specified velocity. When the per- mitted speed is exceeded, the drive safety function stops the drive (STO or SS1). At the same time, an error response (normally STO or SS1) is triggered.

  • Page 21: Sdi - Safe Direction

    Safety concept Drive safety functions 3.3.5 SDI – Safe Direction The SDI function prevents movement in an unintended direction. If this condition is vio- lated, the drive safety function stops the drive. At the same time, an error response (STO) is triggered. 9007201225717643 Drive safety function monitoring Drive safety function trips...

  • Page 22: Safety Concept Of Assist S12

    Safety concept Safety concept of Assist S12 Safety concept of Assist S12 3.4.1 Safety parameters All drive safety functions of the S12 safety option can be set via safety parameters (F- iPar). The safety parameters (F-iPar) determine the behavior of the corresponding drive safety function and are therefore safety-relevant.
  • Page 23 Safety concept Safety concept of Assist S12 • The "Assist S12" parameterization tool highlights any occurred plausibility errors in blue. Remedy all plausibility errors. 4. Verification and validation • Check whether the set actual parameters correspond with the desired parame- ters.

  • Page 24: Safety Conditions

    Safety conditions Notes on stop categories Safety conditions ® The following conditions are mandatory for installation and operation of MOVIFIT safety-related applications according to the safety concept mentioned above. The con- ditions are divided into the following sections: • Nameplate of complete unit •...

  • Page 25: Nameplates

    Safety conditions Nameplates Nameplates 4.2.1 Nameplate position The following figure shows the positions of the nameplates on the ABOX: 7012396683 Nameplate of the complete unit (EBOX and ABOX) ABOX nameplate 4.2.2 Nameplate of complete unit ® The following figure provides an example of a nameplate of the complete MOVIFIT unit (EBOX and ABOX): MTF11A015-503-E21A-11/S12B MTA11A-503-S623-00-00...

  • Page 26: Description Of Fs Logo

    Safety conditions Installation requirements 4.2.3 Description of FS logo ® The FS logo can be displayed on the complete unit nameplate of MOVIFIT in the fol- lowing versions: ® MOVIFIT with STO (with or without S11 PROFIsafe option) ® ® For more information about MOVIFIT with FS01 logo, refer to the "MOVIFIT MC / FC...

  • Page 27: Sensor And Actuator Requirements

    Safety conditions Sensor and actuator requirements Sensor and actuator requirements • The project planner and the operator of the system or machine are responsible for the selection and use of external sensors and actuators to connect to the safety-re- lated inputs and outputs of the S12 safety option. •...

  • Page 28: Hazard Caused By A Coasting Drive

    Hazard caused by a coasting drive Hazard caused by a coasting drive WARNING Without mechanical brake or if the brake is faulty, the drive might coast to a halt. Severe or fatal injuries. • If coasting to a halt causes hazards, depending on the application, additional pro- tective measures (e.g.

  • Page 29: Electrical Installation

    Electrical installation Installation instructions Electrical installation Installation instructions To guarantee electrical safety and fault-free operation, you must observe the general in- ® stallation instructions and the notes in the MOVIFIT operating instructions. WARNING Only the types of connection described in this publication may be used. Severe or fatal injuries.

  • Page 30: Safe Disconnection Of Movifit

    Electrical installation ® Safe disconnection of MOVIFIT ® Safe disconnection of MOVIFIT ® 6.2.1 MOVIFIT Relevant terminals The following figure depicting the standard ABOX "MTA...-S02.-...-00" shows the termi- ® for safe disconnec- nals relevant for safe disconnection of MOVIFIT tion 2 3 4 5 6 11 12 13 1415 16 1718...
  • Page 31 Electrical installation ® Safe disconnection of MOVIFIT ® Wiring diagram for MOVIFIT FC with S12 safety option for safe disconnection Supply system connection MOVIFIT ® L1 L2 Frequency inverter S12 safety option X45 15 5 U V W hybrid cable Braking ϑ...

  • Page 32: Connection Example, Power Bus

    Electrical installation ® Safe disconnection of MOVIFIT 6.2.2 Connection example, power bus The following figure shows an example of a power bus connection with two separate 24 V voltage circuits for the sensor/actuator supply. The S12 safety option and the safety-related inputs/outputs are supplied by the 24V_C voltage in the example.

  • Page 33: Safety-Related Stopping With S12 Safety Option

    Electrical installation ® Safe disconnection of MOVIFIT 6.2.3 Safety-related stopping with S12 safety option ® To safely disconnect the MOVIFIT FC drive using the S12 safety option, the safe out- put F-DO_STO must be connected to the 24 V voltage supply 24V_P (see the following figure).

  • Page 34: S12 Safety Option - Electrical Installation

    Electrical installation S12 safety option – electrical installation S12 safety option – electrical installation 6.3.1 Terminal assignment The following connection terminals are relevant for operating the S12 safety option. The ® following figures show an example of the connection board for MOVIFIT X29: 24 V distribu- tor terminals 2 3 4 5 6...
  • Page 35 Electrical installation S12 safety option – electrical installation X45: I/O terminals for safety-related inputs/outputs with S12A safety option I/O terminals for safety-related inputs/outputs (only in connection with S12A safety option) Name Function F-DI00 Safety-related digital input F-DI00 (switching signal) F-DI02 Safety-related digital input F-DI02 (switching signal) F-DO00_P Safety-related digital output F-DO00 (sourcing signal)
  • Page 36 Electrical installation S12 safety option – electrical installation X45: I/O terminals for safety-related inputs/outputs with S12B safety option I/O terminals for safety-related inputs/outputs (only in connection with S12B safety option) Name Function F-DI00 Safety-related digital input F-DI00 (switching signal) F-DI02 Safety-related digital input F-DI02 (switching signal) F-DI04 Safety-related digital input F-DI04 (switching signal)

  • Page 37: Safety-Related Inputs (F-Di.)

    Electrical installation S12 safety option – electrical installation 6.3.2 Safety-related inputs (F-DI.) The safety-related inputs (F-DI.) are connected at terminal X45. The following sections explain and describe the permitted connection options. The safety-related inputs are processed in 2-channel mode in the S12 safety option. The safety-related inputs are therefore suitable for applications up to SIL3 according to IEC 61508 and Performance Level e according to EN ISO 13849-1.
  • Page 38 Electrical installation S12 safety option – electrical installation a) Sensors with A 1-channel sensor is connected via the sensor supply F-SS0 or F-SS1, so that cross- contact (1-chan- faults in the wiring can be detected. Note the detailed assignment of F-DI. to the sensor nel) supply F-SS0 or F-SS1 in chapter "Terminal assignment".
  • Page 39 Electrical installation S12 safety option – electrical installation a) Sensors with A 2-channel sensor with contacts is connected via the sensor supply F-SS0 and F-SS1. contact (2-chan- Note the detailed assignment of F-DI. to the sensor supply F-SS0 and F-SS1 in chapter nel) "Terminal assignment".
  • Page 40 Electrical installation S12 safety option – electrical installation INFORMATION • Both connection variants, implemented as 2-channel sensor (equivalent or non- equivalent), can achieve a category 3 structure according to EN ISO 13849-1 without crossfault monitoring. • Both connection variants, implemented as 2-channel sensor (equivalent or non- equivalent), can achieve a category 4 structure according to EN ISO 13849-1 with crossfault monitoring.
  • Page 41 Electrical installation S12 safety option – electrical installation c) Active sensors When connecting a 2-channel sensor with additional voltage supply, the voltage is sup- (2-channel) plied via the respective pins of terminal X25. The voltage supplies for the sensor outputs are connected to the sensor supply F-SS0 and F-SS1.
  • Page 42 Electrical installation S12 safety option – electrical installation Operation with activated crossfault monitoring The following errors are detected: • Crossfault between a digital input and a 24 V supply voltage • Crossfault between the two digital inputs of an input pair. WARNING The S12 safety option cannot detect a short circuit between a F-SS.
  • Page 43 Electrical installation S12 safety option – electrical installation d) Sensors with When connecting an OSSD sensor, make sure that pulsed voltage supply is deacti- semiconductor out- vated. puts (OSSD, 2- channel) INFORMATION Deactivate crossfault monitoring for the safety-related inputs. The sensor must check the wiring for crossfaults. The faults detected in the wiring de- pend on the diagnostic function of the sensor.
  • Page 44 Electrical installation S12 safety option – electrical installation Connection variants 2 If only OSSD sensors are used, the voltage can also be supplied via terminals F-SS0 and F-SS1. • In this case, deactivate the pulsed sensor supply (F-SS0 and F-SS1) in the "Assist S12"...

  • Page 45: Safety-Related Outputs (F-Do. And F-Do_Sto)

    Electrical installation S12 safety option – electrical installation 6.3.3 Safety-related outputs (F-DO. and F-DO_STO) General informa- The safety-related outputs are processed in 2-channel mode within the S12 safety op- tion tion. The safety-related outputs are therefore suitable for applications up to SIL3 accord- ing to IEC 61508 and Performance Level e according to EN ISO 13849-1.
  • Page 46 Electrical installation S12 safety option – electrical installation Information about The connectable loads are subject to the following restrictions: permitted loads Control of safe torque off of the inverter (STO) ® • MOVIFIT FC: Disconnection of safety-related 24 V supply voltage for the STO func- tion of the inverter: ®...
  • Page 47 Electrical installation S12 safety option – electrical installation Information about Short voltage pulses are added to the output signals to monitor the wiring. This means line diagnostics the output voltage is interrupted briefly (pulsed). The maximum duration of the interrup- and test pulses tion can be set in the F-DO parameter Test duration.
  • Page 48 Electrical installation S12 safety option – electrical installation Actuator (2-chan- nel, sourcing/sink- ing output) S12 safety option F-DO00_P F-DO00_M F-DO01_P F-DO01_M F-DO_STO_P F-DO_STO_M 0V24_O 0V24_O 8411782283 [1] Actuators [2] STO = Safe torque off of the inverter Connect the actuator between F-DO._P and F-DO._M. The actuator can still be switched off in case of a crossfault in one of the connection lines, as the S12 safety op- tion disconnects the sourcing and the sinking output terminal.
  • Page 49 Electrical installation S12 safety option – electrical installation Actuator (1-chan- nel, sourcing out- put) Safety-Option S12 F-DO00_P F-DO00_M F-DO01_P F-DO01_M F-DO_STO_P F-DO_STO_M 0V24_O 0V24_O 8411764235 [1] Actuators Connect the actuator between F-DO._P and the 0V24_O reference potential. The actuator input does not have to be floating. The sourcing output connection variant is suitable for applications up to SIL3 according to IEC 61508 and Performance Level d according to EN ISO 13849-1.
  • Page 50 Electrical installation S12 safety option – electrical installation INFORMATION In case of a short circuit, a high short-circuit current can occur for a short time. De- pending on the 24 V supply voltage used, this can cause a voltage drop that affects ®...

  • Page 51: Incremental Encoder Ei7C Fs

    Electrical installation Incremental encoder EI7C FS Incremental encoder EI7C FS 6.4.1 Properties The EI7C FS built-in encoder is a safety-related incremental encoder with 24 signal pe- riods per revolution. The EI7C FS encoder is used to monitor the speed or direction of rotation of the motor for the drive safety functions SS1a, SLS, and SDI.
  • Page 52 Electrical installation Incremental encoder EI7C FS WARNING Incorrect wiring can disable the encoder functions and encoder monitoring. Severe or fatal injuries. • Only connect the encoder with the S12 safety option as illustrated above. • The encoder signals may only be connected to the designated terminals of a ®...
  • Page 53 Electrical installation Incremental encoder EI7C FS Standard ABOX encoder connection X25: I/O terminals WARNING Danger due to incorrect connection of EI7C FS encoder. If the track signals of the en- coder are swapped by mistake during wiring, the encoder can report an incorrect di- rection of rotation.
  • Page 54 Electrical installation Incremental encoder EI7C FS Connection cable The following table provides an overview of the cables available for this connection: Length/ ® MOVIFIT Connection cable Drive Installation type Encoder cable Standard ABOX: Part number: 1 362 327 3 Motor with cable glands and AVRE plug connector Variable Socket...
  • Page 55 Electrical installation Incremental encoder EI7C FS Hybrid ABOX encoder connection X23, X24: Digital inputs/outputs I/O of variants The number and assignment of digital inputs/outputs depends on • the function level ® • and the fieldbus interface of the MOVIFIT unit. ®...
  • Page 56 Electrical installation Incremental encoder EI7C FS Connection cable The following table provides an overview of the cables available for this connection: Length/ ® MOVIFIT Connection cable Drive Installation type Y adapter M12-Y AVRE-MOVIFIT V01 Part number: 1 909 363 2 M12, 8-pole, female, A-coded Socket 1: +24 V supply voltage...

  • Page 57: Safety Functions Of The S12 Safety Option

    Safety functions of the S12 safety option STO – Safe Torque Off Safety functions of the S12 safety option This chapter describes the safety functions of the S12 safety option. Information about standards and directives for the drive safety functions is given in chapter "Drive safety functions"...

  • Page 58: Activation

    Safety functions of the S12 safety option STO – Safe Torque Off When the S12 safety option detects a communication with the power section even though the F-DO_STO output is switched off, an error message is issued. This function allows the system to detect a "bridged / faulty" STO connection with the power section.

  • Page 59: Ss1(C) - Safe Stop 1

    Safety functions of the S12 safety option SS1(c) – Safe Stop 1 SS1(c) – Safe Stop 1 7.2.1 Description of the function The following figure shows the sequence of events: 8746073611 When the SS1(c) drive safety function is tripped, the parameterized SS1(c) delay time (t1) is started, and a stop command is transmitted to the inverter at the same time.

  • Page 60: Ss1(A) - Safe Stop 1

    Safety functions of the S12 safety option SS1(a) – Safe Stop 1 SS1(a) – Safe Stop 1 7.3.1 Description of the function The following figure shows the sequence of events: 8746077579 The SS1(a) variant of the SS1 function is used to monitor the deceleration of the drive to a standstill.

  • Page 61: Activation

    Safety functions of the S12 safety option SS1(a) – Safe Stop 1 7.3.2 Activation The SS1(a) drive safety function can be activated by the following sources: • F-DI • Process data (PROFIsafe) 7.3.3 Status The status of the SS1(a) drive safety function is transmitted via the status information in the "SS1 Active"...

  • Page 62: Sls - Safely Limited Speed

    Safety functions of the S12 safety option SLS – Safely Limited Speed SLS – Safely Limited Speed 7.4.1 Description of the function The following figure shows the sequence of events: 8746081547 The SLS function monitors the motor speed for violation of a limit value. This is imple- mented with different speed limit values for the positive and negative direction of rota- tion.

  • Page 63: Activation

    Safety functions of the S12 safety option SLS – Safely Limited Speed This means speed overshoots can be tolerated without the motor speed exceeding the parameterized speed limit values for a longer time. If an error causes the exceedance of the current speed limit value during the ramp phase or of the parameterized integral limit value, the parameterized error response (SS1 or STO) is triggered.

  • Page 64: Parameter

    Safety functions of the S12 safety option SLS – Safely Limited Speed 7.4.5 Parameter The following table lists the parameters of the drive safety function: Parameters that are not specific to SLS: Parameter Description SLS ramp monitoring delay (t1) Time delay until the speed deceleration ramp is mon- itored SLS ramp time (t2) Ramp time for the monitored speed limit curve in the...
  • Page 65 Safety functions of the S12 safety option SLS – Safely Limited Speed Proceed as follows to use this speed filter: 1. In the "SLS general" screen of the "Assist S12" parameterization tool, enter the max- imum value of the SLS speed filter and accept the parameter settings (1000°). 2.

  • Page 66: Sdi - Safe Direction

    Safety functions of the S12 safety option SDI – Safe Direction SDI – Safe Direction 7.5.1 Description of the function The following figure shows the sequence of events: 8746085515 The SDI function monitors the direction of rotation. It is part of each SLS function block and can only be selected via this function block.

  • Page 67: Activation

    Safety functions of the S12 safety option SDI – Safe Direction 7.5.2 Activation The SDI drive safety function can be activated by the following sources: • F-DI • Process data (PROFIsafe) In each case, it can only be activated by selecting the corresponding SLS function. 7.5.3 Status The status of the SDI drive safety function is transmitted via the status information in the...

  • Page 68: Safety-Related Inputs

    Safety functions of the S12 safety option Safety-related inputs Safety-related inputs 7.6.1 Description of the function The S12A variant has 4 inputs. The S12B variant has 8 inputs. The inputs can be con- nected and parameterized in 1-channel, 2-channel equivalent, or 2-channel non-equiv- alent mode.
  • Page 69 Safety functions of the S12 safety option Safety-related inputs The two input terminals DIx and DIx+1 of the input pair are connected to non-equivalent switching sensors/switches. They are assigned to the shared process value DIx. The DIx+1 process value is set to "0" in 2-channel connection mode. Input terminal Input terminal Process value...

  • Page 70: Parameter

    Safety functions of the S12 safety option Safety-related inputs With this, the system can detect faulty switches, which would lead to a discrepancy only in the actuated state (e.g. in case of emergency off switches). 7.6.3 Parameter The following table lists the parameters of the safety function: Parameter Description Connection type...

  • Page 71: Safety-Related Outputs

    Safety functions of the S12 safety option Safety-related outputs Safety-related outputs 7.7.1 Description of the function The safety-related output F-DO_STO is fixedly assigned to the STO drive function of the S12 safety option. It is used to activate the safe torque off function of the integrated in- verter (MTF).

  • Page 72: Function Assignment

    Safety functions of the S12 safety option Function assignment Function assignment Control of the drive safety functions All drive safety functions can be controlled via the digital inputs of the S12 safety option. For this purpose, the process values of the digital inputs are assigned to the safety func- tions.

  • Page 73: Test Mode

    Safety functions of the S12 safety option Test mode Test mode 7.9.1 Description of the function To validate the drive safety functions, it is necessary to test the associated monitoring functions and their limits. This is accomplished with the test mode for the drive safety functions, which can be used to deactivate the speed control functions of the S12 safety option to the inverter.

  • Page 74: 7.10 Coasting Time Measurement

    Safety functions of the S12 safety option Coasting time measurement 7.10 Coasting time measurement 7.10.1 Definition The coasting time is the period from activating the STO function to when the drive falls below the minimum speed. It depends on several factors, especially load torque, moment of inertia of the load, and the braking torque of a brake.

  • Page 75: 7.10.3 Activation

    Safety functions of the S12 safety option Coasting time measurement 7.10.3 Activation The coasting time measurement starts when the STO function is activated if a Permitted coasting time limit value ≠ "0" is parameterized. When the parameterized limit value is exceeded, an error message is only issued if the test mode for the safety function was activated before the STO function.

  • Page 76: Startup

    Startup General startup instructions Startup General startup instructions INFORMATION ® • The basic startup procedure is described in the relevant "MOVIFIT ..." operating ® instructions and in the corresponding fieldbus manual "MOVIFIT Function Level ® Classic ..." or "MOVIFIT Function Level Technology ...". •...

  • Page 77: Startup For Independent Operation

    Startup Startup variants 8.2.2 Startup for independent operation The S12 safety option can be parameterized and operated without PROFIsafe connec- tion (independent operation). In this operating mode, the following conditions must be taken into account: • The parameters of the S12 safety option are set with the "Assist S12" parameteriza- tion tool.

  • Page 78: Setting The Safety Function Parameters

    Startup Setting the safety function parameters Setting the safety function parameters 8.3.1 Requirements • You need the following components for successful parameterization: ® – "Assist S12" parameterization tool, can be called in MOVITOOLS MotionStudio, version 5.90 and higher Download from www.sew-eurodrive.com 8.3.2 Procedure The following sequence shows the steps for parameterizing the safety functions:...
  • Page 79 Startup Setting the safety function parameters The F parameter set is saved with the restart. INFORMATION ® When you configure the complete unit in MOVITOOLS MotionStudio, the safety-re- lated parameters are not saved. ® The MOVIFIT unit can only be configured when the S12 safety option has enabled the power section.

  • Page 80: Startup Of The Fieldbus And The Higher-Level F-Plc

    Startup Startup of the fieldbus and the higher-level F-PLC Startup of the fieldbus and the higher-level F-PLC Note that this startup variant only supports the safety-related fieldbus profile "PROFIsafe". 8.4.1 Requirements • The higher-level F-PLC must support iPar CRC. • You need the following components for successful startup: ®...
  • Page 81 Startup Startup of the fieldbus and the higher-level F-PLC Refer to the following illustration: 8412992523 [1] Setting the PROFIsafe unit address (= F destination address) Manual – MOVIFIT®-FC – Functional Safety with S12 Safety Option...

  • Page 82: Configuring The S12 Safety Option In Step 7

    Startup Startup of the fieldbus and the higher-level F-PLC 8.4.3 Configuring the S12 safety option in STEP 7 ® To ensure fault-free operation of MOVIFIT with PROFIsafe, you need the optional package entitled "Distributed Safety" as of version V5.4 for configuration and parame- terization under STEP7.
  • Page 83 Startup Startup of the fieldbus and the higher-level F-PLC ® Configuration of Select the F module in MOVIFIT slot 1. S12 safety option Make a right-click to open the context menu, select "Properties", then the "PROFIsafe" or "F parameters" tab. Below is an example of a PROFINET I/O device. 8929749131 When the fieldbus or network systems starts up, the bus master sends the safety-rele- ®...
  • Page 84 Startup Startup of the fieldbus and the higher-level F-PLC F_SIL parameter This parameter enables F stations to check whether the safety category matches that of the F-Host. Depending on the risk, different safety circuits with different safety classes SIL 1 to SIL 3 (SIL = Safety Integrity Level) apply in these safety-related cases. The S12 safety option supports the following setting: •...
  • Page 85 Startup Startup of the fieldbus and the higher-level F-PLC F_iPar_CRC This parameter represents the CRC value that is calculated from the safety-related unit parameter parameters. The following figure shows the parameter in the "Assist S12" parameterization tool in the window of the "Status display" tool bar. 8419405707 [1] iPar-CRC / F-iPar-CRC The following table shows the version ID and the iPar CRC of the S12 variants:...

  • Page 86: Verification And Validation

    Startup Verification and validation Verification and validation 8.5.1 Overview To ensure that the parameterized safety functions work, you have to check the param- eters after startup and record this. • First, check and confirm all parameters in the "Assist S12" parameterization tool. •...
  • Page 87 Startup Verification and validation • System description 5. Click [OK] to transfer the verification status to the unit. The validation protocol opens and shows the data you have entered before. 8752879627 Manual – MOVIFIT®-FC – Functional Safety with S12 Safety Option...

  • Page 88: Validation

    Startup Verification and validation 8.5.3 Validation Procedure Each parameterized safety function must be validated and documented within the framework of a functional test. There is a special test mode (page 73) for the functional tests of the speed-related safety functions. Structure of the The first chapter of the validation protocol lists all relevant system information from the validation protocol...

  • Page 89: Assist S12

    Assist S12 Structure of the user interface Assist S12 Structure of the user interface The following figure shows the user interface of the "Assist S12" parameterization tool: 8104995723 [1] Menu bar The menu bar offers different selection options (depending on the cur- rent step in the parameterization procedure).

  • Page 90: Menu Bar

    Assist S12 Structure of the user interface 9.1.1 Menu bar The menu bar contains the following buttons: • [New] Loads the default parameter set to the setpoint column (corresponding to the con- nected variant). • [Save] button Saves the current setpoint parameters (left column) to the PC. •...

  • Page 91: Tool Bar

    Assist S12 Structure of the user interface 9.1.3 Tool bar The tool bar contains buttons for the following tasks: 8783091339 • Click on a button to open the window with the display and entry options for the cor- responding task. The following chapter describes the individual tasks in detail.

  • Page 92: Plausibility Error Indication

    Assist S12 Structure of the user interface 9.1.5 Plausibility error indication The following figures gives an example of how plausibility errors are shown in the two parameter groups (on the left) "General" and "SLS0": 8776493323 Plausibility errors are marked with the following colors: •...

  • Page 93: Change Password

    Assist S12 Structure of the user interface 9.1.7 Change password The password offers protection from unintentional access. It does not safeguard the configuration. The following two passwords are set at the factory: • Default password: sew_s12 • Master password: sew_s12m INFORMATION Change the default password with your first access.

  • Page 94: Data Management

    Assist S12 Data management Data management General note on data management: The person starting up or operating the S12 safety option must ensure the availability of the current parameter set. The "Assist S12" param- eterization tool offers suitable mechanisms for this (save, import/export). 9.2.1 Project-relevant files The following 4 files are important for the parameterization process with the "Assist S12"...

  • Page 95: Data Management With Non-Configured S12 Safety Option

    Assist S12 Data management ® The directory in which the mentioned files are stored depend on whether the MOVIFIT unit was configured with the S12 safety option or not. Note that the S12 safety option is ® always configured together with the MOVIFIT unit.

  • Page 96: Data Management With Configured S12 Safety Option

    Assist S12 Data management 9.2.3 Data management with configured S12 safety option ® In the configured state (i.e. there is a project for the MOVIFIT unit with the S12 safety option), you can work online or offline. In this case, there is a configuration file that is used as a basis for offline mode.

  • Page 97: Parameterization

    Assist S12 Parameterization Parameterization 9.3.1 Parameter setting procedure For successful parameterization of the S12 safety option, you have to adhere to a spe- cific parameterization process, which is given by the "Assist S12" parameterization tool. Prerequisite: Consider the following for parameterization: •...
  • Page 98 Assist S12 Parameterization 9.3.2 Paremeterization procedure Follow the steps below to set the parameters (once): 1. Start "Assist S12" parameterization tool ® Start the "Assist S12" parameterization tool from the user interface of MOVITOOLS MotionStudio. A window appears that prompts you to enter the serial number of the unit: 8763895051 2.
  • Page 99 Assist S12 Parameterization 4. Parameterization Double-click the parameter directories and enter the setpoints in the respective fields in the "input value" column. 8760080523 5. Download the parameter set to the unit Click on the [Download] button to download the parameter set to the S12 safety op- tion.
  • Page 100 Assist S12 Parameterization 9. Finish Click the [Finish] button to tell the S12 option that you have verified all parameters. 10.Create validation protocol The "Assist S12" parameterization tool creates a PDF file for validation and docu- mentation, the so-called validation protocol. It contains the parameter settings, a checksum, a parameterization counter, and a system description.

  • Page 101: Changing The Parameter Settings

    Assist S12 Parameterization 9.3.3 Changing the parameter settings The process for changing parameter settings is basically the same as for first-time pa- rameterization (page 97). The original process is shortened because verified data is already available: • Automatic recovery of the last setpoints: When you exit the "Assist S12"...

  • Page 102: Parameter Display

    Assist S12 Device data 9.3.4 Parameter display To show the current parameter settings, proceed as follows: • Click [Upload]. The current parameter settings are uploaded and shown in the actual value columns. The actual values of the S12 safety option are shown via an independent channel in the "Assist S12"...

  • Page 103: Safety Functions

    Assist S12 Safety functions Safety functions The "Safety functions" block shows information about the inputs and outputs (F-DI and F-DO) and about the safety functions of the S12 safety option. The F-DIs are shown in the left part of the window. 9.6.1 Overview The following figure shows the display elements for the "Safety functions"...

  • Page 104: Safety Function Status

    Assist S12 Safety functions 9.6.2 Safety function status The status of the safety functions is displayed with the following LED colors: LED color Meaning Yellow Function selected Light gray Connection interrupted Black Function not active INFORMATION The status displays in the "Assist S12" parameterization tool are NOT safety-related and can be faulty.
  • Page 105 Assist S12 Safety functions Example 2: 2 F-DI 2-channel combined to one input (equivalent-switching) 8770921995 Example 3: 2 F-DI programmed to interlocking The F-DIs can be programmed to "interlocking" (page 72). A lock indicates that the pro- cess values of an F-DI are in a locked state. In an error state (switch open) or when the input signal is 0, the lock symbol is not displayed.

  • Page 106: Do Outputs

    Assist S12 Safety functions Representation conventions The following 6 elements are used for representing F-DIs: Element Meaning/example Designation of input Text that designates the input (e.g. F-DI0) Value of the input signal (signal 1: Voltage connected level) 0: No voltage connected Input link Solid line for 1-channel inputs Logic gate of two F-DI with 2-channel programming...

  • Page 107: Process Data

    Assist S12 Process data Process data In the "Process data" block, you can see the process data that are exchanged between ® the higher-level controller and the MOVIFIT unit. In the upper part of the window, the process data are displayed in hexadecimal format. In the lower part of the window, you can display individual bits by clicking on the drop- down menu of the corresponding process data word (PI., PO.).

  • Page 108: Error Memory

    Assist S12 Error memory Error memory The "Error memory" block shows the two error memories of the S12 safety option. In the upper part of the window, the "current errors" are shown. This information is lost when the S12 safety option is switched off. Acknowledgeable errors are deleted after they are acknowledged.

  • Page 109: Data Exchange

    Data exchange Introduction Data exchange 10.1 Introduction ® MOVIFIT units with integrated S12 safety option support parallel operation of standard and safety-related communication via a bus system or network. You can run safety-re- lated PROFIsafe communication via PROFIBUS DP and PROFINET IO. ®...

  • Page 110: Periphery Access Of The S12 Safety Option In Step 7

    Data exchange F periphery access of the S12 safety option in STEP 7 10.2 F periphery access of the S12 safety option in STEP 7 For safety-related communication, the S12 safety option needs a total of 9 bytes for input data and 8 bytes for output data for the PROFIsafe telegram part and occupies them in the process image.
  • Page 111 Data exchange F periphery access of the S12 safety option in STEP 7 ACK_REI In order to reintegrate the S12 safety option after the fault has been corrected, user ac- knowledgement with positive edge of variable ACK_REI is required. Acknowledgement is only possible if variable ACK_REQ = 1.

  • Page 112: User Data Of S12 Safety Option

    Data exchange F periphery access of the S12 safety option in STEP 7 10.2.2 F user data of S12 safety option Reserved for PROFIsafe F user data telegram protection Output data ® Master >> MOVIFIT Byte 7 Byte 6 Byte 5 Byte 4 Byte 3 Byte 2...
  • Page 113 Data exchange F periphery access of the S12 safety option in STEP 7 F process input data Byte Name Value Description STO active The STO function is not active; 24 V supply voltage is switched on, safe disconnection for the connected drive is not effective or an error has occurred at the output.
  • Page 114 Data exchange F periphery access of the S12 safety option in STEP 7 Byte Name Value Description F-DI00 Process value of digital, safety-related input F-DI00, no voltage present. Process value of digital, safety-related input F-DI00, voltage pres- ent. F-DI01 Process value of digital, safety-related input F-DI01, no voltage present.
  • Page 115 Data exchange F periphery access of the S12 safety option in STEP 7 Byte Name Value Description QFDI0 Qualifier F-DI00; "bad": The corresponding F-DI is transmitted with the substitute value. Qualifier F-DI00; "good": The corresponding F-DI is transmitted with the current process value. QFDI1 Qualifier F-DI01;...

  • Page 116: Activation Examples For The S12 Safety Option

    Data exchange F periphery access of the S12 safety option in STEP 7 10.2.3 Activation examples for the S12 safety option In the example for activating the failsafe functions of the S12 safety option, it is prereq- uisite that a safety program and a process group have been created, and that an F con- trol program module is available.
  • Page 117 Data exchange F periphery access of the S12 safety option in STEP 7 8638278539 Manual – MOVIFIT®-FC – Functional Safety with S12 Safety Option...
  • Page 118 Data exchange F periphery access of the S12 safety option in STEP 7 8640624395 Manual – MOVIFIT®-FC – Functional Safety with S12 Safety Option...
  • Page 119 Data exchange F periphery access of the S12 safety option in STEP 7 • ACK_NEC = 0: Automatic reintegration • ACK_NEC = 1: Automatic reintegration following acknowledgement by the user WARNING The variable ACK_ NEC = 0 may only be parameterized if automatic reintegration is safe for the process in question.

  • Page 120: Response Times

    Response times Response times Response times play a decisive role in the design and execution of safety functions of systems and machines. In order to match the response time to the requirements of a safety function, always take the entire system from sensor (or control device) to actuator into account.

  • Page 121: Service

    Service Diagnostic LEDs Service 12.1 Diagnostic LEDs WARNING Danger due to incorrect interpretation of the "FDI.", "FDO.", "F-FUNC" and "F-STATE" LEDs. Severe or fatal injuries. • The LEDs are not safety-related and may not be used as a safety device. This chapter describes the option-specific LEDs for the S12 safety option.

  • Page 122: Fdi.." And "Fdo.." Leds

    Service Diagnostic LEDs 12.1.1 "FDI.." and "FDO.." LEDs The following table shows the statuses of the "FDI.." and "FDO.." LEDs: State Meaning FDI.. LOW level at input F-DI.. or open Parameterization active Yellow HIGH level at input F-DI.. Display test, 2 s after reset Error at input F-DI..

  • Page 123: State" Led

    Service Error states of the S12 safety option 12.1.3 "F-STATE" LED The following table shows the statuses of the "F-STATE" LED: State Meaning Troubleshooting F-STATE • The S12 safety option is cur- • Check voltage supply. rently in the initialization •...

  • Page 124: Profisafe Timeout

    Service Error states of the S12 safety option 12.2.2 PROFIsafe timeout If the safety-related PROFIsafe communication is interrupted or delayed, the S12 safety option responds with passivation and assuming a safe status after the adjustable mon- itoring time "F_WD_Time" (see description of F parameters) has expired. After this time has expired, the relevant assembly is passivated in the safety controller, and the asso- ciated safety-related process values for the safety application are set to "0"...

  • Page 125: Safety Diagnostics Via Profinet Io

    Service Diagnostics with Assist S12 12.2.4 Safety diagnostics via PROFINET IO The status of PROFIsafe communication and error messages of the S12 safety option are reported to the PROFINET IO controller, where they can then be diagnosed. For de- ® tailed information about diagnostics, refer to the manual of MOVIFIT function level "Classic ..."...
  • Page 126 Service Diagnostics with Assist S12 The following table lists the values of the status display: Display group Display parameters Display value/status Meaning System state System state 0 - initialization Safe condition 1 - parameterization Processing and transferring parameters 2 - verification com- The parameter settings were pleted verified.
  • Page 127 Service Diagnostics with Assist S12 Display group Display parameters Display value/status Meaning System state System state 0 - initialization Safe condition 1 - parameterization Determining the parameter set/unit replacement scenarios during startup, or processing of a parameter download, or a ver- ification (safe state) 2 - verification com- The parameter settings were...

  • Page 128: Error Memory

    Service Diagnostics with Assist S12 12.3.2 Error memory The following figure shows the "error memory" block: 8773153803 • Current errors (error list) The "current errors" list is a chronological error history. The first error is displayed in line 0. Subsequent errors are entered in the lines below that without regard for prior- ities.

  • Page 129: Unit Replacement

    Service Unit replacement 12.4 Unit replacement INFORMATION A faulty S12 safety option must be put out of operation within the next 100 hours. ® For unit replacement, a MOVIFIT in the plant/application is replaced by an identical unit. The replacement unit must not necessarily be a new unit. The safety parameter set is stored locally in the ABOX.

  • Page 130: Replacing The Ebox

    Service Unit replacement 12.4.1 Replacing the EBOX As a rule, the replacement behavior of the unit components differs depending on the op- erating mode: • Fieldbus mode / PROFIsafe In fieldbus mode, the EBOX can be replaced without any further user intervention. •...

  • Page 131: Replacing The Abox With/Without Ebox

    Service Unit replacement 12.4.2 Replacing the ABOX with/without EBOX The following replacement scenarios are supported for the ABOX or the complete unit: Initial situation Response of the S12 safety Necessary measure option Complete unit is prepared (param- Unit starts Validating the wiring eterized and verified) Complete unit (brand-new) Unit starts, if iPar CRC has been...

  • Page 132: Error Table Of The S12 Safety Option

    Service Error table of the S12 safety option 12.5 Error table of the S12 safety option Error no. Unit status short Response Cause Measure text Hex. Dec. 0002 Internal system error • Display Internal system error • Acknowledge error, switch unit off •...
  • Page 133 Service Error table of the S12 safety option Error no. Unit status short Response Cause Measure text Hex. Dec. 0035 DO_STO error: Parameterizable F- Error in internal hardware of the • Acknowledge error. Cross circuit DO error response safety-related F-DO_STO output •...
  • Page 134 Service Error table of the S12 safety option Error no. Unit status short Response Cause Measure text Hex. Dec. 0050 SLS0/1/2/3: n STO / SS1 (depend- The parameterized limit value Max. • Check the application exceeded ing on parameter motor speed with selected Increase the Max.
  • Page 135 Service Error table of the S12 safety option Error no. Unit status short Response Cause Measure text Hex. Dec. 0080 Parameter setting not Safe status of S12 The current parameter setting con- Correct the parameter settings plausible tains parameter values outside the according to the notes in the "Assist permitted value range and/or not S12"...
  • Page 136 Service Error table of the S12 safety option Error no. Unit status short Response Cause Measure text Hex. Dec. 2000 8192 DSO status error Warning Safety protocol error: SetPrm pro- Disconnect/connect communication when receiving FPAR cess - DSO not in a valid state 2001 8193 Error applying FPAR...

  • Page 137: Parameter Description

    Parameter description General information Parameter description 13.1 General information 13.1.1 10122.7 IO error effects The drop-down menu contains the following options: – Entire assembly: The entire safety option goes to a safe state. – Channel-wise, (F-DI), block-wise, (F-DO): F-DI: When an error is pending at an F-DI, only the F-DI that is affected by the error goes to a safe state.

  • Page 138: Minimum Motor Speed (N2)

    Parameter description F-DI 13.1.5 10122.9 Minimum motor speed (n2) Unit: rpm Value range: • 60 – 200 The minimum motor speed (n2) is the speed below which speed monitoring is no longer active. An exceedance of the parameterized speed limit can only be detected above the mini- mum speed.

  • Page 139: Do

    Parameter description F-DO Pulsed voltage supply for F-SS0 and F-SS1 is active. Activated pulsed voltage sup- ply is a prerequisite for the activation of crossfault monitoring. – Not active: Pulsed voltage supply for F-SS0 and F-SS1 is not active. A constant 24 V supply is output at F-SS0 and F-SS1. 10123.19 –...
  • Page 140 Parameter description F-DO 13.3.4 10124.2, 10124.3 F-DO0/1 connection type The drop-down menu contains the following options: – 2-pole sourcing/sinking: The load is connected between F-DO0/1_P and F-DO0/1_M. – 1-pole sourcing: The load is connected between F-DO0/1_P and 0V24_O. 13.3.5 10124.4, 10124.5 F-DO0/1 line diagnostics The drop-down menu contains the following options: –...

  • Page 141: Sto / Sbc

    Parameter description STO / SBC 13.4 STO / SBC 13.4.1 10125.3 STO delay (t1) Unit: ms Value range: 0 – 1000 The STO delay (t1) is the time delay between tripping the STO safety function and switching off F-DO_STO, and other F-DO outputs parameterized to STO, if applicable. Only for S12A safety option.

  • Page 142: Ss1C Delay (T1)

    Parameter description 13.5.2 10126.3 SS1c delay (t1) Unit: ms Value range: 10 – 1000 – 10000 The SS1c delay time (t1) is the time between the selection of the safety function and the activation of the STO function. 13.5.3 10126.6 SS1a ramp monitoring delay (t2) Unit: ms Value range: 10 –...

  • Page 143: Function

    Parameter description SLS 0, 1, 2, 3 13.6 SLS 0, 1, 2, 3 13.6.1 10128.2 – 10131.2 Function The drop-down menu contains the following options: – Enabled: The SLS function is enabled. – Inhibited: The SLS function is not enabled. 13.6.2 10128.3 –...

  • Page 144: Sls (General)

    Parameter description SLS (general) 13.7 SLS (general) 13.7.1 10127.4 Ramp monitoring delay (t1) Unit: ms Value range: 10 – 500 – 1000 The ramp monitoring delay (t1) is the time between the selection of the SLS function and the start of monitoring of the speed deceleration ramp. (The speed limit is sent to the inverter immediately when the function is selected).

  • Page 145: Sdi Tolerance

    Parameter description Function assignment 13.7.6 10127.7 SDI tolerance Unit: Degree Value range: 0 – 3600 The parameter specifies the maximally permitted tolerance of the SDI functions for movement into the blocked direction. Due to mechanical conditions, the actually toler- ated movement into the blocked direction can be up to 7° greater than this parameter value.

  • Page 146: Safety-Related Outputs

    Parameter description Function assignment 13.8.2 Safety-related outputs 10132.35, The drop-down menu contains the following options: 10132.36 Function – No assignment: of F-DO0/1 The safety-related output is controlled by the safe process output data. In indepen- dent operation, the output is always deactivated. –...

  • Page 147: Application Examples

    Application examples Example 1: Independent operation Application examples This chapter contains examples for starting up typical applications. The examples show all startup steps in a table with the following sequence: Startup step Electrical installation Parameterization Startup of standard part / periphery (fieldbus) Verification and validation 14.1 Example 1: Independent operation The following chapter shows examples of how the safety functions STO and SS1(c) are...
  • Page 148 Application examples Example 1: Independent operation Parameterization Switch on the unit. LED status after powering up the unit LED F-STATE = RED (flashing) LED RUN PS = OFF LED F-FUNC = YELLOW ® Start MOVITOOLS MotionStudio and scan the The safety option is detected in the network. network via the RS485 interface.

  • Page 149: Example 2: Profisafe Connection

    Application examples Example 2: PROFIsafe connection 14.2 Example 2: PROFIsafe connection The following example shows the implementation of the safety functions STO, SS1(a), and SLS. The STO and SS1(a) safety functions are controlled via process data. The SLS safety function is controlled via F-DI. In this example, an OSSD-capable light grid is installed.
  • Page 150 Application examples Example 2: PROFIsafe connection Parameterization Adapt the following parameters in the parameter tree: General • Encoder type: 12 - EI7C FS F-DI • F-DI 0/1 connection type: 1 – 2-channel, equivalent • Function: 2 – SS1a enabled SLS0 •...

  • Page 151: Technical Data

    Technical data Safety characteristics Technical data 15.1 Safety characteristics 15.1.1 Overall assembly: S12 safety option The tables below show the safety characteristics of the overall assembly: Designation Characteristic safety values according to IEC 62061 / IEC 61508 EN ISO 13849-1 Classification SIL 2 PL d...
  • Page 152 Technical data Safety characteristics 15.1.2 Extended safety class for safety-related digital inputs and outputs The following tables show the safety characteristics for safety-related digital inputs and outputs: Safety functions: Characteristic safety values according to IEC 62061 / IEC 61508 EN ISO 13849-1 •...

  • Page 153: Technical Data: S12 Safety Option

    Technical data Technical data: S12 safety option 15.2 Technical data: S12 safety option 15.2.1 Voltage supply Designation Value Option voltage supply DC 24 V -15% / +20% according to EN 61131-2 24V_O Max. internal consumption • Only S12 safety option: ≤ 100 mA •...

  • Page 154: Safety-Related Outputs

    Technical data Technical data: S12 safety option 15.2.4 Safety-related outputs Designation Value • F-DO_STO, F-DO00, F-DO01 (S12 type A) • F-DO_STO (S12 type B) Properties DC 24 V outputs according to EN 61131-2 Short circuit and overload protection Permissible total current of outputs ≤...

  • Page 155: Encoder Interface

    Technical data Technical data: S12 safety option 15.2.5 Encoder interface Designation Value Properties Encoder interface for HTL encoder signals A, /A, B, /B Permitted encoders EI7C FS Signal level 0 V – +3 V: Encoder track LOW (logic "0") +10.7 V – +30 V: Encoder track HIGH (logic "1") Maximum operating speed 3600 rpm...

  • Page 156: Fc (Safety Technology)

    Technical data ® Technical data of MOVIFIT FC (safety technology) ® 15.3 Technical data of MOVIFIT FC (safety technology) ® The table below shows the technical data for MOVIFIT FC (safety technology). The ® technical data and approvals detailed in the MOVIFIT FC operating instructions must also be observed.
  • Page 157 Address list Address list Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 158 Fax +213 21 8222-84 Bellevue info@reducom-dz.com 16200 El Harrach Alger http://www.reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín sewar@sew-eurodrive.com.ar Prov. de Buenos Aires http://www.sew-eurodrive.com.ar...
  • Page 159 Address list Brazil Assembly Rio Claro SEW-EURODRIVE Brasil Ltda. Tel. +55 19 3522-3100 Sales Rodovia Washington Luiz, Km 172 Fax +55 19 3524-6653 Service Condomínio Industrial Conpark montadora.rc@sew.com.br Caixa Postal: 327 13501-600 – Rio Claro / SP Joinville SEW-EURODRIVE Brasil Ltda. Tel.
  • Page 160 Address list China Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890 No. 9, JunDa Road Fax +86 20 82267922 East Section of GETDD guangzhou@sew-eurodrive.cn Guangzhou 510530 Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. Tel. +86 24 25382538 10A-2, 6th Road Fax +86 24 25382580 Shenyang Economic Technological Develop- shenyang@sew-eurodrive.cn ment Area...
  • Page 161 Address list Finland Assembly Hollola SEW-EURODRIVE OY Tel. +358 201 589-300 Sales Vesimäentie 4 Fax +358 3 780-6211 Service FIN-15860 Hollola 2 http://www.sew-eurodrive.fi sew@sew.fi Service Hollola SEW-EURODRIVE OY Tel. +358 201 589-300 Keskikankaantie 21 Fax +358 3 780-6211 FIN-15860 Hollola http://www.sew-eurodrive.fi sew@sew.fi Production...
  • Page 162 Address list India Assembly Chennai SEW-EURODRIVE India Private Limited Tel. +91 44 37188888 Sales Plot No. K3/1, Sipcot Industrial Park Phase II Fax +91 44 37188811 Service Mambakkam Village saleschennai@seweurodriveindia.com Sriperumbudur - 602105 Kancheepuram Dist, Tamil Nadu Ireland Sales Dublin Alperton Engineering Ltd.
  • Page 163 Address list Lebanon Sales Lebanon Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532 B. P. 80484 Fax +961 1 494 971 Bourj Hammoud, Beirut ssacar@inco.com.lb After Sales Service service@medrives.com Sales Jordan / Beirut Middle East Drives S.A.L. (offshore) Tel.
  • Page 164 Address list Netherlands Assembly Rotterdam SEW-EURODRIVE B.V. Tel. +31 10 4463-700 Sales Industrieweg 175 Fax +31 10 4155-552 Service NL-3044 AS Rotterdam Service: 0800-SEWHELP Postbus 10085 http://www.sew-eurodrive.nl NL-3004 AB Rotterdam info@sew-eurodrive.nl New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O.
  • Page 165 Address list Romania Sales Bucharest Sialco Trading SRL Tel. +40 21 230-1328 Service str. Brazilia nr. 36 Fax +40 21 230-7170 011783 Bucuresti sialco@sialco.ro Russia Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142 Sales P.O. Box 36 Fax +7 812 3332523 Service RUS-195220 St.
  • Page 166 Address list South Africa Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820 Rainbow Park Fax +27 21 552-9830 Cnr. Racecourse & Omuramba Road Telex 576 062 Montague Gardens bgriffiths@sew.co.za Cape Town P.O.Box 36556 Chempet 7442 Cape Town Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel.
  • Page 167 Address list Tunisia Sales Tunis T. M.S. Technic Marketing Service Tel. +216 79 40 88 77 Zone Industrielle Mghira 2 Fax +216 79 40 88 66 Lot No. 39 http://www.tms.com.tn 2082 Fouchana tms@tms.com.tn Turkey Assembly Istanbul SEW-EURODRİVE Tel. +90-262-9991000-04 Sales Tekstilkent Ticaret Merkezi Fax +90-262-9991009 Service...
  • Page 168 Address list Vietnam Sales Ho Chi Minh City All sectors except harbor and offshore: Tel. +84 8 8301026 Nam Trung Co., Ltd Fax +84 8 8392223 250 Binh Duong Avenue, Thu Dau Mot Town, namtrungco@hcm.vnn.vn Binh Duong Province truongtantam@namtrung.com.vn HCM office: 91 Tran Minh Quyen Street khanh-nguyen@namtrung.com.vn District 10, Ho Chi Minh City Harbor and offshore:...

  • Page 169: Index

    Index Index Conditions, safety ..........24 Configuration file ............94 ABOX replacement ..........131 Connection Activation examples for the S12 safety option ..116 Cable for EI7C FS encoder......54, 56 Actuators Encoder EI7C FS..........51 1-channel, sourcing output.........49 Encoder EI7C FS, connection cable....54, 56 1-channel, sourcing/sinking output ....48 Encoder EI7C FS, hybrid ABOX ......55 Application example Encoder EI7C FS, standard ABOX....53...
  • Page 170 Index Diagnostics with the S12 safety option Diagnostics LEDs..........121 F periphery access in STEP 7 ......110 Error in the safety part ........123 F periphery DB.............110 Error states ............123 F process input data ..........113 PROFIsafe timeout ..........123 F process output data .......... 112 Safety diagnostics via PROFIBUS DP.....124 F user data............112 Safety diagnostics via PROFINET IO ....124...
  • Page 171 Index Pulsed voltage supply ..........37 IO error effects (parameter) .........137 Maximum motor speed (n1) (parameter) ..... 137 iPar-CRC (parameter) ..........85 Minimum motor speed (n2) (parameter) ....138 I/O terminal with S12A safety option, connection...35 Monitoring time (parameter) ........84 ® I/O terminal with S12B safety option, connection...36 MOVIFIT Connection............30 Safety concept, block diagram......15...
  • Page 172 Index SS1a distance to ramp (n1) ......142 SS1a ramp monitoring delay (t2) .....142 Parameter SS1a ramp time (t3)......... 142 Connection type ..........138 SS1a STO function selection delay (t4)...142 Crossfault monitoring ........139 SS1c delay (t1) ..........142 Discrepancy time (t2) ........138 STO delay ( t1) ..........
  • Page 173 Index SDI – Safe direction.........21, 66 SDI function (parameter) ........143 Safe disconnection ® SDI tolerance (parameter) ........145 MOVIFIT FC ............30 Section-related safety notes ........9 Safety characteristics ® Sensor and actuator requirements ......27 MOVIFIT FC ..........152 Sensors Safety-related inputs and outputs ....152 1-channel, with contact ........38 S12 safety option ..........151 2-channel, active..........41...
  • Page 174 Index S12 safety option S12 safety option, safety characteristics ..... 151 Access to F periphery in Step 7 .......110 S12A safety option, I/O terminal connection..35 Activation example...........116 S12B safety option, I/O terminal connection..36 Configuration in STEP 7 ........82 Connection............34 Data exchange..........109 Technical data .............151 Data exchange, introduction ......109 Ambient conditions ..........
  • Page 178 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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