kozy heat SP-34-LE Installation And Operation Manual

kozy heat SP-34-LE Installation And Operation Manual

Direct vent gas fireplaces
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HUSSONG MANUFACTURING CO., INC.
S P - 3 4 - L E
S P - 3 4 - M V
Models #SP-34-LE & #SP-34-MV
Direct Vent Gas Fireplaces
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
SP-34-LE & SP-34-MV Report No: 19-553
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 5, January 2020
Starting Serial Number: 20 83450 12
in

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Summary of Contents for kozy heat SP-34-LE

  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Hussong Mfg. Co., Inc. Rev. 5, January 2020 SP-34-LE & SP-34-MV Report No: 19-553 Starting Serial Number: 20 83450 12...
  • Page 3 CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
  • Page 5: Table Of Contents

    14.0 REPLACEMENT PARTS LIST..........54 7.1 Approved Vent Systems ................24 7.2 Venting Requirements ................24 LIMITED LIFETIME WARRANTY ............ 57 #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 9: Appliance Dimensions

    ” (848mm) (786mm) (519mm) ELECTRICAL GAS LINE ACCESS HOLE ½ ” 28” ¾ ” (342mm) (711mm) (198mm) 34” (864mm) Figure 2.1, Appliance Dimensions #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Safety Barrier Dimensions

    Hussong Mfg.’s barriers for this appliance. ⁄ ⁄ ” ” (791mm) (791mm) ⁄ ⁄ ” ” (560mm) (560mm) SP34A-POL SP34-POL 31” (787mm) ⁄ ” (556mm) SP34-SCR 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 11: Framing

    • If the appliance is to be installed above floor level, a solid, continuous platform must be constructed below the appliance. #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11...
  • Page 12: Stand-Off Assembly And Installation

    5/8” facing material Flush mount 1/2” facing material 5/8” facing material STAND-OFF BRACKETS INSTALLED Figure 3.1, Stand-off Assembly and Installation Figure 3.2, Nailing Tab Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 13: Clearances To Combustibles

    ⁄ ” (334mm) ½ ” (978mm) ¼ ” (6mm) ¼ ” ½ ” (692mm) (876mm) ⁄ ” (1383mm) Figure 3.3, Typical Installation Options #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13...
  • Page 14: Wall Enclosure Rough Opening

    ½ ” (108mm) (851mm) ½ ” ½ 42” (876mm) ” (1067mm) (851mm) ½ 14” ” (356mm) (876mm) 14” (356mm) Figure 3.4, Framing Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 15: Vent Termination Framing

    Attic insulation shields may be insulated using unfaced 3.7.2.1 Wall Pass Through Information and Framing insulation products listed as non-combustible per ASTM E 136. Kozy Heat’s #700-WPT3, or wall thimble products that comply with 3.7.2 Horizontal Terminations the required 1” (25mm) top clearance to combustibles, must be installed for all horizontal vent runs that pass through interior or IMPORTANT: Horizontal vent sections require 1/4”...
  • Page 16: Outdoor Covered Fireplace Installation

    The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 3.6, Outdoor Covered Fireplace Install - 1 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 17 Minimum weatherproof overhang in front and sides INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 3.7, Outdoor Covered Fireplace Install - 2 #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...
  • Page 18: Facing And Finishing

    For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 19 42” (940mm) (1067mm) ¼ ½ ” ” (1067mm) (940mm) (851mm) (895mm) (851mm) 14” 14” (356mm) (356mm) Figure 4.1, Clearances to Combustibles #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19...
  • Page 20: Safety Barrier Installation

    • To remove safety barrier: lift the screen up and out of slots. Figure 4.2, ,Safety Barrier Screen Installation 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 21: Gas Line Connection

    For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods. • For pressure testing instructions, refer to 11.1 Gas Pressure Testing on page 44. Table 5.1, Inlet Pressure Requirements - SP-34-LE (Electronic) Gas Pressure Natural Gas Propane Minimum Inlet 5”...
  • Page 22: Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 22 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 23: Minimum Termination Clearances

    Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/ unventilated soffits. #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 23...
  • Page 24: Venting

    • For each additional 90° elbow used after the first elbow, 3’ (91.4 This appliance is approved for use with Kozy Heat 4” x 7” #700 Series cm) must be subtracted from maximum venting allowed. Flexible Direct Vent system (horizontal terminations only). Refer to •...
  • Page 25: Vent Installation

    See Section 7.9 on page 32. (i) Minimum / Maximum Vertical Venting: 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 25...
  • Page 26 24” (609mm) minimum vertical rise + 6” (152mm) minimum horizontal run / 20’ (6m) maximum horizontal run + termination (See Figure 7.2 on the following page) 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 27 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum horizontal run = 50’ (15.2m) of total length • Maximum of (5) 90° elbows. Figure 7.2, Combination Venting (Natural Gas and Propane) #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 27...
  • Page 28: Class A Chimney/Masonry Chimney Conversion

    90° horizontal elbow + Retro Connector + 10’ (3.05m) minimum (3.05m) length of 4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” aluminum flexible pipe + top adapter + termination 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 29: Coaxial To Co-Linear Chimney Conversion

    3” x 3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3” aluminum flexible pipe + termination 50’ (15.24m) 10’ (3.05m) #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...
  • Page 30: 700-2 Series Direct Vent Termination Kit(S)

    7” pipe on fireplace or extension kit Vinyl siding protector (not shown) Wall Thimble with 1” (25mm) top clearance Figure 7.3, Installation and Assembly of #700-2 Series 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 31 (not provided). Follow vent manufacturer installation instructions for vent installation. 3” 2” 1” Hand bend tabs Screw holes (4) total Figure 7.4, #700-WPT3 #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31...
  • Page 32: Vent Heat Shield Assembly Installation

    (25mm) vent stand-off tab will rest on top of the vent pipe. Figure 7.7, Vent Heat Shield on a Corner Installation ATTACHMENT SCREWS Figure 7.5, Installed Heat Shield Assembly 32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 33: Fireplace Setup

    Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the fireplace. Set the control compartment access panel back into position and reinstall safety barrier. #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 33...
  • Page 34: Sp34-50A Log Set Installation

    Push log down to seat. DO NOT distribute rockwool in this area. Figure 8.1, Base Logs Figure 8.2, Installed Set 34 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 35: Control Board Removal And Installation

    13. Reconnect electrical power. 14. Verify proper log placement, operation of fireplace, and any electrical components. Figure 8.3, Control Board Removal and Installation #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 35...
  • Page 36: Electrical Information

    Follow instructions included with assembly. • If an optional component is to be used, run low-voltage wires from control module to the location of component. 36 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 37 SENSOR BATTERY PACK IPI/CPI SWITCH 886 PROFLAME PILOT BURNER Figure 9.2, Electronic Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 37...
  • Page 38 TH and TP-TH on gas valve Figure 9.4, Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring 38 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 39: Sp-028 Optional Fan Kit

    Turn speed control ON by turning knob clockwise past the ‘click’ - this is the highest setting. GROUND TEMPERATURE CONTROL SWITCH GROUND Figure 9.7, Fan Wiring #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 39...
  • Page 40: Operating Instructions

    To access gas controls under the fireplace, open the control Turn the manual valve clockwise to OFF position. compartment access panel. Set control compartment access panel back into position. 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 41 For regions that require installation of a 7 day time-out counter (refer to your local dealer to see if this applicable to your installation), model #SP-34-LE is fitted with a control system equipped with a 10.1.2 Flame Height and Heat Output Adjustment time-out counter set for 7 consecutive days once the pilot has been ignited.
  • Page 42: Lighting Instructions (#Sp-34-Mv)

    Turn off all electric power to the appliance if service is to be “OFF”. performed. Set control compartment access panel back into position. Open the control compartment access panel. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 43 Refer to the lighting instructions on the previous page for lighting procedures and safety information. Gas control knob HI/LO pressure regulator knob Figure 10.3, Millivolt Gas Control Valve #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 43...
  • Page 44: Adjustment

    Set IPI/CPI rocker switch to CPI (ON). when pilot and burner are on. Light pilot. Check manometer reading. Table 11.1, Pressure Requirements - SP-34-LE (Electronic) Press the main ON/OFF rocker switch to ON. Burner should light. Check pressure to ensure it is between the minimum and...
  • Page 45 (0.41 - 0.87 kPa) (1.59 - 2.48 kPa) tighten. (A) INLET PRESSURE TAP (B) MANIFOLD PRESSURE TAP Figure 11.2, Pressure Check Taps Locations (Millivolt Gas Valve) #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45...
  • Page 46: Burner Flame Adjustments

    Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 11.3, Burner Venturi Figure 11.4, Flame Appearance and Characteristics 46 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 47 Secure the baffle to the firebox ceiling with (3) screws. Reinstall all other components previously removed. Set control compartment back into position. #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 47...
  • Page 48: Troubleshooting

    Plugged main burner orifice Remove blockage. Pilot flame Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. 48 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 49 Check the vent pipes for leaks, and the vent cap for debris. Repair the system vent pipes or remove debris from vent cap, if necessary. No reaction to command Battery back up batteries low Replace batteries. #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 49...
  • Page 50: Continuous Pilot Ignition (Millivolt) System

    Pilot safety dropout Pilot flame is too high or too low. Clean pilot hood and adjust pilot flame for maximum flame impingement on thermopile. 50 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 51 Check the vent pipe for leaks, and the vent cap for debris. Repair system vent pipe or remove debris from vent cap if necessary. #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 51...
  • Page 52: Maintenance

    Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. 52 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 53: Burner And Pilot System

    It must de-energize the safety shutoff in no more than (30) seconds. Burner ori ce Burner Ports Figure 13.1, Burner System #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 53...
  • Page 54: Replacement Parts List

    SP34-043A Millivolt Generator 700-092 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-34-MV and SP-34-LE 54 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 LE & MV R.5 January 2020...
  • Page 55 FAN KIT Fan Kit SP-028 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-34-MV and SP-34-LE #SP-34 LE & MV R.5 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 55...
  • Page 57: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

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Sp-34-mv

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