kozy heat SP-34-L Installation And Operation Manual

kozy heat SP-34-L Installation And Operation Manual

Direct vent gas fireplaces
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HUSSONG MANUFACTURING CO., INC.
S P - 3 4 - L
S P - 3 4 - M V
Models #SP-34-L & #SP-34-MV
Direct Vent Gas Fireplaces
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
flammable vapors and liquids in the vicinity
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed
Hussong Mfg. Co., Inc.
SP-34-L & SP-34-MV Report No: 19-553
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 9, April 2022
Starting Serial Number:
22 85450 26
in

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Summary of Contents for kozy heat SP-34-L

  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Rev. 9, April 2022 Hussong Mfg. Co., Inc. Starting Serial Number: SP-34-L & SP-34-MV Report No: 19-553 22 85450 26...
  • Page 3: Homeowner Reference Information

    CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
  • Page 5: Table Of Contents

    14.0 REPLACEMENT PARTS LIST ..........58 7.1 Approved Vent Systems ................24 LIMITED LIFETIME WARRANTY ............61 Venting Requirements ................24 TABLE OF CONTENTS 5 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. INTRODUCTION 7 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 8: Specifications

    SP34L - The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions Figure 2.1, Appliance Dimensions SPECIFICATIONS 9 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 10: Safety Barrier Dimensions

    If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 11: Framing

    • If the appliance is to be installed above floor level, a solid, continuous platform must be constructed below the appliance. FRAMING 11 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 12: Stand-Off Assembly And Installation

    Secure the appliance to the framing studs by using nails or removed. screws through the nailing tabs. Figure 3.2, Nailing Tab Installation Figure 3.1, Stand-off Assembly and Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 13: Clearances To Combustibles

    Minimum height of fireplace enclosure 42” 1076mm Minimum width of fireplace enclosure 34-1/2” 876mm Minimum depth of fireplace enclosure 14” 356mm Figure 3.3, Typical Installation Options FRAMING 13 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 14: Wall Enclosure Rough Opening

    If installing optional fan assembly #SP-028, it is easier to install before unit installation. Please refer to Section 9.3 #SP-028 Optional Fan Kit on page 39. Figure 3.4, Framing Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 15: Vent Termination Framing

    Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136. Kozy Heat’s #700-WPT, or wall thimble products that comply with the required 1” (25mm) top clearance to combustibles, must be installed 3.7.2 Horizontal Terminations for all horizontal vent runs that pass through interior or exterior IMPORTANT: Horizontal vent sections require 1/4”...
  • Page 16: Outdoor Covered Fireplace Installation

    The overhang (A) must be a minimum of 1/2 or appliance (C) must be a minimum of 1/2 or of the fireplace. base of the fireplace. 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 17 Figure 3.7, Outdoor Covered Fireplace Install - 2 FRAMING 17 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 18: Facing And Finishing

    For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 19 ½” (12mm) Combustible Facing Material allowed. Figure 4.1, Clearance to Combustibles FACING AND FINISHING 19 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 20: Safety Barrier Installation

    • To remove safety barrier: lift the screen up and out of slots. Figure 4.2, Safety Barrier Screen Installation 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 21: Gas Line Connection

    For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods. • For pressure testing instructions, refer to 11.1 Gas Pressure Testing on page 44. Table 5.1, Inlet Pressure Requirements - SP-34-L (IPI) Gas Pressure Natural Gas Propane Minimum Inlet 5”...
  • Page 22: Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 22 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 23: Minimum Termination Clearances

    Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/ unventilated soffits. TERMINATION LOCATIONS 23 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 24: Venting

    Metal Fab 4DVT33F (Adapter 4DDA must be used) 4DHT This appliance is approved for use with Kozy Heat 4” x 7” #700-2 series 4DVT Flexible Direct Vent system (horizontal terminations only). Refer to 4DVTHW Section 7.8 #700-2 Series Direct Vent Termination Kit(s) on page 32 4DST14 for venting components and installation instructions.
  • Page 25: Restrictor Plate Assembly And Installation

    Section 11.2.2 Vent restriction (after installation) on page 47 outlines restriction recommendations depending on burner flame appearance, and instructions on installation after venting is completed. Figure 7.1, Restrictor Assembly and Installation VENTING 25 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 26: Vent Heat Shield Assembly Installation

    (25mm) vent stand-off tab will rest on top of the vent pipe. Figure 7.3, Installed Horizontal Heat Shield Figure 7.4, Vent Heat Shield on a Corner Installation Figure 7.2, Installed Heat Shield Assembly 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 27: Vent Installation

    See Section 7.4 on page 26. (i) Minimum / Maximum Vertical Venting: 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap VENTING 27 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 28 24” (609mm) minimum vertical rise + 6” (152mm) minimum horizontal run / 20’ (6m) maximum horizontal run + termination (See Figure 7.5 on the following page) 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 29 The vertical vent heat shield must be installed for every vent configuration. See Section 7.4 on page 26. Figure 7.5, Combination Venting (Natural Gas and Propane) VENTING 29 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 30: Class A Chimney/Masonry Chimney Conversion

    Termination Cap length of 4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” aluminum flexible pipe + top adapter + termination 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 31: Coaxial To Co-Linear Chimney Conversion

    DIAG.4 VERTICAL TERMINATIONS NATURAL GAS AND PROPANE (A) Stand-off Heat Shields (B) 90 Elbow (C) Vent Heat Shield Assembly (D) Coaxial to Co-linear Adapter Termination Cap VENTING 31 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 32: 700-2 Series Direct Vent Termination Kit(S)

    Mount the required wall thimble (H) with 1” (25mm) top clearance and 1” (25mm) side clearance to the exterior wall, and Figure 7.7, Installation and Assembly of #700-2 Series seal. 32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 33: Fireplace Setup

    Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the fireplace. Set the control compartment access panel back into position and reinstall safety barrier. FIREPLACE SETUP 33 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 34: Sp34-50A Log Set Installation

    Push log down to seat. DO NOT distribute rockwool in this area. Figure 8.1, Base Logs Figure 8.2, Installed Set 34 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 35: Control Board Removal And Installation

    12. Turn the manual valve counterclockwise to the ON position. 13. Reconnect electrical power. 14. Verify proper log placement, operation of fireplace, and any electrical components. FIREPLACE SETUP 35 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 36: Electrical Information

    Follow instructions included with assembly. • If an optional component is to be used, run low-voltage wires from control module to the location of component. 36 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 37 Figure 9.1, Wiring Schematics for model SP34-L ELECTRICAL INFORMATION 37 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 38 Figure 9.2, Millivolt Gas Valve Wiring Schematic with ON/OFF Rocker Switch for model SP34-MV Figure 9.3, Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring for model SP34-MV 38 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 39: Sp-028 Optional Fan Kit

    Turn speed control ON by turning knob clockwise past the ‘click’ - this is the highest setting. GROUND TEMPERATURE CONTROL SWITCH GROUND ELECTRICAL INFORMATION 39 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 40: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal and does not affect the performance or longevity of the fireplace. 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 41 OFF, then press SELECT. • A single beep will be emitted from the control module indicating pilot-on-demand feature has been activated. OPERATING INSTRUCTIONS 41 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 42 (5) seconds. Press any button to in ON mode. resume full functionality. In idle mode, only active functions will show on the screen. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 43 ON. Only active functions will be displayed when the remote control is ON. The transmission indicator icon will flash, and a single beep will confirm the reception of the command. OPERATING INSTRUCTIONS 43 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 44 The fireplace will turn back on after the room temperature drops below the set temperature. 44 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 45 Using the UP and DOWN arrows, select the desired set time and press SELECT. • The transmission indicator icon will flash to confirm the reception of the command. OPERATING INSTRUCTIONS 45 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 46: Operating Instructions - Sp34-Mv

    Turn off all electric power to the appliance if service is to be “OFF”. performed. Set control compartment access panel back into position. Open the control compartment access panel. 46 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 47 Refer to the lighting instructions on the previous page for lighting procedures and safety information. OPERATING INSTRUCTIONS 47 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 48: Adjustment

    Relight pilot and burner. Then reattach manometer to the inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure. 48 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 49: Gas Pressure Testing

    (1.59 - 2.48 kPa) turning screw clockwise. Screw should be snug. Do not over tighten. (A) INLET PRESSURE TAP (B) MANIFOLD PRESSURE TAP ADJUSTMENT 49 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 50: Burner Flame Adjustments

    Reinstall all components previously removed. Set control compartment access panel back into position. Figure 11.3, Burner Venturi Figure 11.4 Flame Appearance and Characteristics 50 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 51 Secure the baffle to the firebox ceiling with (3) screws. Reinstall all other components previously removed. Set control compartment back into position. ADJUSTMENT 51 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 52: Troubleshooting

    Remote control not working properly Replace batteries. No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. 52 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 53 Reset Komfort 8K1 control module. Refer to section 10.0.2, or flame restorations has been INITIALIZE THE KOMFORT 8K1 CONTROL SYSTEM on page reached TROUBLESHOOTING 53 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 54: Continuous Pilot Ignition (Millivolt) System

    Pilot safety dropout Pilot flame is too high or too low. Clean pilot hood and adjust pilot flame for maximum flame impingement on thermopile. 54 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 55 Check the vent pipe for leaks, and the vent cap for debris. Repair system vent pipe or remove debris from vent cap if necessary. TROUBLESHOOTING 55 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 56: Maintenance

    Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. 56 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 57: Burner And Pilot System

    It must de-energize the safety shutoff in no more than (30) seconds. FIGURE 13.2 Pilot and Burner Correct Flame Appearance FIGURE 13.1 Burner System MAINTENANCE 57 #SP-34 LE & MV R.8 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 58: Replacement Parts List

    Burner Plate SP34-350A Thermocouple 700-093 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-34-MV and SP-34-L 58 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-34 L & MV R.9 April 2022...
  • Page 59 Fan Kit (SP34-MV) (Optional) SP-028 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-34-MV and SP-34-L REPLACEMENT PARTS LIST 59 #SP-34 L & MV R.9 April 2022 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 61: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

This manual is also suitable for:

Sp-34-mv

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