kozy heat SP-36 Installation And Operation Manual
kozy heat SP-36 Installation And Operation Manual

kozy heat SP-36 Installation And Operation Manual

Direct vent gas fireplace
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DIRECT VENT GAS FIREPLACE
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title
24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard
for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
Report #216-F-20-4
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NOVEMBER 2010
SP-36-REV-08

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Summary of Contents for kozy heat SP-36

  • Page 1 This appliance is only for use with the type (s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. NOVEMBER 2010 www.kozyheat.com SP-36-REV-08 Report #216-F-20-4...
  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION #700 Series Termination Kit Installation 18-19 Introduction and Homeowner Reference Information Termination Vent Cap Location CONTENTS Vertical Cap Requirements Table of Contents LOG SET INSTALLATION SAFETY INFORMATION Log Set Installation Safety Information MILLIVOLT BOARD REMOVAL / INSTALLATION FEATURES Millivolt Board Removal Features...
  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88b-2008·CSA 2.33b-2008·“VENTED GAS FIREPLACE HEATERS” by OMNI Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280.
  • Page 5: Features

    FEATURES STANDARD FEATURES High efficiency Zero clearance High quality lifetime glass 17” x 30” (432 mm x 762 mm) Quick latch glass frame assembly Upper & lower grill (black) Patented burner design High - Low regulator Patented burner & log design Minnesota Energy Code compliant to 50 pascals OPTIONAL FEATURES Automatic fan kit with variable speed control (2) - 110 CFM...
  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...
  • Page 7: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Depth Glass Frame Stand-off Height Vent Center to Front to Gas Line Floor to Gas Line Height unit back Hole Center Hole Center (left side) INCHES 19-3/8 9-1/8 3-1/8 FIREPLACE DIMENSIONS MILLIMETERS 914mm CAUTION: STAND-OFF BRACKETS ARE NOT LOAD BEARING. 19-3/8”...
  • Page 8: Components List

    SPECIFICATIONS #SP-36 COMPONENTS SP-770A Millivolt Control Board Assembly 700-203 Manual Gas Shut-off Valve SP-50A Log Package 700-07T Glass with Gasket Assembly OCK-S52A LP Conversion Kit 600-083 Receptacle / Speed Control Assembly w/ 3 Wire Nuts 900-085 4” Restrictor Plate ADDITIONAL COMPONENTS REQUIRED Grill Set or Full Door Face Rigid pipe applications: #923-C Adaptor.
  • Page 9: Typical Installation Options

    TYPICAL INSTALLATION OPTIONS TYPICAL HORIZONTAL INSTALLATION TYPICAL CORNER INSTALLATION Figure 8a MANTEL REQUIREMENTS Figure 8b PAGE 8...
  • Page 10: Prepare The Fireplace

    PREPARE THE FIREPLACE NAILING FLANGE ASSEMBLY & INSTALLATION Remove (4) nailing flanges from fireplace sides. With 1/4” (6mm) stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in installation manual parts packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face.
  • Page 11: Framing

    Follow vent pipe manufacturer‟s installation instructions for horizontal 15-1/4” (387 mm) terminations. Include the required 1-1/2” (38mm) top clearance and 1” (25mm) sides and bottom clearances for approved rigid vent systems and the Kozy Heat #700 series flexible vent system. 36-1/2” Hearth Figure 10a (927 mm) Height IMPORTANT: #700 SERIES FLEX VENT INSTALLATIONS: To achieve minimum venting requirements, a minimum of 49-1/2”...
  • Page 12: Optional Fan Installation

    OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.
  • Page 13 OPTIONAL FAN INSTALLATION Figure 12a PAGE 12...
  • Page 14: Gas Line Connection

    NOTE: For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods. IMPORTANT: The efficiency rating of this appliance is a product of thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system. #SP-36 NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5.0 inches W.C.
  • Page 15: Thermostat / Wall Switch / Remote

    THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace OFF and ON. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE: INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER.
  • Page 16: Venting

    Security 4” x 6-5/8” direct vent chimney system (horizontal and vertical terminations). Kozy Heat #923 adaptor required. Amerivent / American Metal 4” x 6-5/8” direct vent chimney system (horizontal and vertical terminations). Kozy Heat #923 adaptor required. Selkirk Metalbestos 4” x 6-5/8” direct vent chimney system (horizontal and vertical terminations). Kozy Heat #923 adaptor required.
  • Page 17: Restrictor Installation

    VENTING RESTRICTOR A restrictor is included in fireplace components packet. A restrictor is required for vertical vent runs of 14ft. (4.27m) to 32ft. (9.75m). Keep in mind each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete a restrictor may be required or may need to be removed or modified.
  • Page 18: Venting Illustrations

    VENTING MIN. / MAX. VENTING USING RIGID PIPE - MIN. / MAX. VENTING USING SIMPSON STARTING WITH NO VERTICAL RISE DURA-VENT 14” SNORKEL KIT 1” (25mm) clearance 1” (25mm) 90 degree elbow clearance 90 degree elbow 44” (1.12m) to Min.: 6” (152mm) top of framing Max.: 6”...
  • Page 19: 700 Series Termination Kit Installation

    IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #718 AND #745 DIRECT VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED. ATTENTION: Horizontal Top Vent Terminations using Kozy Heat #700 series Flexible Vent System must install #923-F Kozy Heat Flex Vent System Adaptor.
  • Page 20 VENTING FLEXIBLE #700 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 4” FLEX PIPE COLLAR 4” PIPE ON FIREPLACE OR EXTENSION KIT 7” FLEX PIPE COLLAR 7” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR INTERIOR FIRESTOP Figure 19a PAGE 19...
  • Page 21: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.
  • Page 22: Vertical Cap Requirements

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...
  • Page 23: Log Set Installation

    #SP-50A LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas do so now before installing log set. Follow instructions included with kit. ATTENTION: If installing optional brick refractory, do so at this time. NOTE: Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes.
  • Page 24: Millivolt Board Removal

    CONTROL BOARD REMOVAL / INSTALLATION CONTROL BOARD REMOVAL CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or personal property damage before removing any components. Turn gas control knob to OFF. Shut off gas supply at manual shut-off valve. Disconnect gas line flex tube from manual shut-off valve.
  • Page 25: Valve And Pilot Assembly Components

    VALVE & PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOCOUPLE PILOT SHIELD THERMOPILE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH Figure 24a PAGE 24...
  • Page 26: Lighting And Shutdown Instructions

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 27 LIGHTING AND SHUTDOWN (cont.) LIGHTING Set thermostat to lowest setting, if installed. 5 MINUTES Turn off all electrical power to appliance. (Fan). Open lower grill to access gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
  • Page 28 LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn burner OFF, depress ON/OFF rocker switch to OFF, flip off wall switch or adjust setting on thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H. Turn pilot off by pushing in and turning gas control knob to OFF. DO NOT FORCE.
  • Page 29: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½...
  • Page 30: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
  • Page 31: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.
  • Page 32: Seasonal Heat Dump

    FINALIZING THE INSTALLATION SEASONAL HEAT DUMP This fireplace insert has been manufactured with a heat dump damper located at the inside top of firebox. This allows infinite control over the amount of heat emitted into the living area without affecting flame height. INSTALLER: Please install this fireplace insert with the heat dump in the closed position.
  • Page 33: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox (behind lower grill) must be cleaned at least once a year, more frequent cleaning may be required due to excessive a year.
  • Page 34: Troubleshooting

    TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C.
  • Page 35: Troubleshooting

    TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned ON. D. Plugged main burner orifice. E. Remote, wall switch, thermostat, or ON/OFF switch wires defective. Check wires for proper connections.
  • Page 36 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 9 in this manual for proper glass frame assembly installment instructions. C.
  • Page 37: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS #OCK-S32A NAT GAS CONVERSION KIT / #OCK-S52A LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 38 CONVERSION KIT INSTRUCTIONS PILOT HOOD ELECTRODE THERMOPILE THERMOCOUPLE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS PILOT ADJUSTMENT SCREW ON/OFF ROCKER SWITCH Figure 37a PAGE 37...
  • Page 39: Replacement Parts List

    *Consult your dealer for information on optional accessories available for this fireplace. Manufactured by: This appliance tested & certified by: Hussong Mfg. Co., Inc. OMNI - Test Laboratories, Inc. 204 Industrial Park Drive 13327 NE Airport Way Lakefield, Minnesota 56150 Portland OR. 97230 507-662-6641 Model #SP-36 www.kozyheat.com PAGE 38...
  • Page 40: Warranty

    LIMITED WARRANTY PAGE 39...
  • Page 41 LIFETIME WARRANTY PAGE 40...

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