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Renishaw UCC T5 Installation Manual
Renishaw UCC T5 Installation Manual

Renishaw UCC T5 Installation Manual

Ph20 cmm controller

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UCC T5 PH20 CMM controller installation guide
www.renishaw.com
UCC T5 PH20 CMM controller installation guide
Documentation part number: H-1000-7573-04-B
Issued 01 2018
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Summary of Contents for Renishaw UCC T5

  • Page 1 UCC T5 PH20 CMM controller installation guide www.renishaw.com UCC T5 PH20 CMM controller installation guide Documentation part number: H-1000-7573-04-B Issued 01 2018...
  • Page 2 Renishaw distributor. Warranty Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed exactly as defined in associated Renishaw documentation. Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted.
  • Page 3 Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with care. Changes to Renishaw products Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to Renishaw equipment previously sold. Packaging...
  • Page 4 UCC T5 PH20 CMM controller installation guide www.renishaw.com EU declaration of conformity Contact Renishaw plc or visit www.renishaw.com/productcompliance for the full EU declaration. Issued 01 2018...
  • Page 5 Information to user (47CFR section 15.21) The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the user's authority to operate the equipment.
  • Page 6 Installation category II The UCC T5 is isolated from ac power by disconnection of the IEC mains connector from the supplied PSU. If any additional means of isolation is required, it must be specified and fitted by the machine manufacturer or installer of the product. The isolator / disconnection device must be sited within easy reach of the operator and comply with any applicable national wiring regulations for the country of installation.
  • Page 7 Relative humidity  80% maximum (non­condensing) for temperatures up to +31 °C  Linear decrease to 50% at +50 °C Transient voltages Installation category II Pollution degree * NOTE: It may be necessary to house UCC T5 in a suitable enclosure according to the installation's environmental conditions to obtain a higher IP rating. Issued 01 2018...
  • Page 8 UCC T5 PH20 CMM controller installation guide www.renishaw.com References and associated documents It is recommended that the following documentation is referenced when installing the UCC T5: Renishaw documents Title Document number Installation guide: PH20 H-1000-5209 Installation guide: SPA3 H-1000-7566 Installation and user's guide: MCU...
  • Page 9 UCC T5 PH20 CMM controller installation guide www.renishaw.com Introduction The UCC T5 is the latest addition to the Renishaw CMM controller product range. It replaces the UCC2 and 5-axis card in PH20 applications. Description Machine motors Machine scales and readheads...
  • Page 10 UCC T5 PH20 CMM controller installation guide www.renishaw.com The UCC T5 comprises of a controller in a 19 inch rack-mountable enclosure. It is coupled to the CMM host computer by an Ethernet link and to the CMM via external cable interface connectors.
  • Page 11 UCC T5 PH20 CMM controller installation guide www.renishaw.com Front panel UCC T5 Rear panel layout Key Description Key Description 37 way D-type plug for temperature compensation Reserved Ethernet communications connector to CMM computer Reserved Reset button 15 way D-type socket for PH20 connection...
  • Page 12 Stand-alone installation The UCC T5 unit draws air from the right hand side when viewed from the front and expels air out of the left hand side. A minimum clearance gap of 10 mm is necessary between the sides of the unit and any potential obstruction.
  • Page 13 Cable lengths UCC T5 to SPA3 connection The units are linked via a CAT 5 or STP/ FTP cable. 300 mm cables are supplied with the UCC T5 kits. It is not recommended to use a cable over 400 mm.
  • Page 14 All signal cables MUST be screened and all cable screens must be connected electrically to the metal shells of the cable connectors It is recommended that cable screens should only be connected to the protective earth (via the connector shell) of the UCC T5 and...
  • Page 15 UCC T5 PH20 CMM controller installation guide www.renishaw.com Reset button The rear panel reset button has two different functions. The function depends on the operational state of the controller. 1. Pressing and releasing the reset button within fifteen seconds of switching on the unit will force the controller into IP configuration state.
  • Page 16 UCC T5 PH20 CMM controller installation guide www.renishaw.com System connection Earth bonding scheme Issued 01 2018...
  • Page 17 UCC T5 PH20 CMM controller installation guide www.renishaw.com PH20 interconnection diagram Key Description Key Description PH20 orange head cable MCU connection CAT 5 300 mm cable (supplied) CAT 5 ethernet cable (5 m cross-over cable supplied) 16 / 0.2 mm earth connection...
  • Page 18 UCC T5 PH20 CMM controller installation guide www.renishaw.com Issued 01 2018...
  • Page 19 It is mandatory that the Renishaw universal machine cable is used. Various lengths of cable are available and include pre-crimped options for ease of installation. The following image shows the pin numbers for each connector end view of the Renishaw universal machine cable. 15-way HDD socket pin number (quill)
  • Page 20 UCC T5 PH20 CMM controller installation guide www.renishaw.com Preparation of Renishaw universal machine cable for quill mounted systems Preparation of Renishaw universal machine cable for shank mounted systems Issued 01 2018...
  • Page 21 UCC T5 PH20 CMM controller installation guide www.renishaw.com Temperature compensation connector Pin number Channel Pin number Channel Channel 1 input Channel 1 return Channel 2 input Channel 2 return Channel 3 input Channel 3 return Channel 4 input Channel 4 return...
  • Page 22 The UCC T5 is capable of using 1 Gbps ethernet (with appropriate cable). . A 5 m ethernet cable is provided for this link as part of the UCC T5 kit. The cable included is a Cat 5E, cross-over type. Other lengths may be used, but the maximum length is determined by the generic specification for ethernet connections which are sufficient for any CMM installation.
  • Page 23 UCC T5 PH20 CMM controller installation guide www.renishaw.com Temperature compensation NOTE: Thermal compensation is activated and setup through UCCassist-2. Axis sensors Axis sensors are required to monitor and compensate for any temperature changes within the CMM's scale. The axis sensor is housed in a potted ring terminal with a Ø3.7 mm hole which can be screwed or glued in position using a thermally conductive glue. The axis...
  • Page 24 Ensure the CMM is not subjected to unnecessary changes in temperature (fans blowing, close to radiator, in direct sunlight or any other powerful radiant sources) Excessive humidity should be avoided Use the system as close as possible to the calibrated temperature Renishaw recommends that workpiece and axis sensors are verified at six month intervals Issued 01 2018...
  • Page 25 UCC T5 PH20 CMM controller installation guide www.renishaw.com Workpiece sensor Ensure the workpiece sensor is in full contact with the workpiece Aim to position the workpiece sensor in the middle of the workpiece or near where the measurement is taking place...
  • Page 26 Testing and verification The machine manufacturer or the installer of the UCC T5 is responsible for ensuring that the following testing and verification is performed to the appropriate standard: Verification that the electrical equipment is in compliance with the technical documentation...
  • Page 27 UCC T5 PH20 CMM controller installation guide www.renishaw.com Troubleshooting UCC T5 visual diagnostics A visual indication of the system status is provided by a multicoloured LED on the front panel. The LED provides assistance in diagnosing system faults. Issued 01 2018...
  • Page 28 UCC T5 PH20 CMM controller installation guide www.renishaw.com Description No LED No power to unit. Continuous blue Unit has overheated. Continuous red Issue with comms link. Reboot unit and configure IP. Continuous green Normal operation. Slow green flash Unit waiting for download.
  • Page 29 The amplifier and motor contactor feedback signals can also be examined using the ‘input signals' window in UCCassist­2. NOTE: A scale error will cause the UCC T5 to enter an error state which is not recoverable within a metrology application environment. If a scale error occurs it will be necessary to reinitialise the installation due to the possibility of lost scale counts and metrology being affected.
  • Page 30 Filter replacement UCC T5 has a positive, internal air flow for cooling purposes. This system has a replaceable filter to protect it from the ingress of dust. The machine operator should check the condition of this filter on a regular basis. It is recommended that this filter is removed and checked / replaced as necessary during the machine installer or retrofitter's regular maintenance routine.
  • Page 31 Renishaw plc +44 (0)1453 524524 New Mills, Wotton-under-Edge, +44 (0)1453 524901 Gloucestershire, GL12 8JR United Kingdom www.renishaw.com/cmmsupport For worldwide contact details, please visit our main website at www.renishaw.com/contact Issued 01 2018...