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Summary of Contents for Renishaw UCC PI 80
- Page 1 UCC PI 80 installation guide www.renishaw.com UCC PI 80 installation guide Documentation part number: H-1000-7608-02-B Issued 07 2019...
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Page 2: General Information
Renishaw distributor. Warranty Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed exactly as defined in associated Renishaw documentation. Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure to comply with this will invalidate the Renishaw warranty. - Page 3 Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with care. Changes to Renishaw products Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to Renishaw equipment previously sold. Packaging...
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Page 4: Product Compliance
Information to user (47 CFR 15.21) The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the user's authority to operate the equipment. - Page 5 The UCC PI 80 controller is only warranted and approved for use with the provided PSU. The UCC PI 80 is isolated from ac power by disconnection of the IEC mains connector from the supplied PSU. If any additional means of isolation is required, it must be specified and fitted by the machine manufacturer or installer of the product.
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Page 6: Environmental Conditions
90% maximum ﴾non‐condensing﴿ for temperatures up to +42 °C Pollution degree NOTE: If the UCC PI 80 is to be used in an environment where a higher IP rating is required, then the UCC PI 80 will need to be housed in a suitable enclosure. -
Page 7: References And Associated Documents
UCC PI 80 installation guide www.renishaw.com References and associated documents It is recommended that the following documentation is referenced when installing the UCC PI 80: Renishaw documents Title Document number Installation guide: SP80 H-1000-5212 Installation guide: UCC BI H-1000-7602 Installation guide: UCC AI... - Page 8 UCC BI user guide (Renishaw part number H-1000-7602) for configuration instructions. If the CMM system uses motors which are not supported by Renishaw SPA products (e.g. above 80 V or 10 A), then the UCC PI 80 may be connected to a third party analogue amplifier to provide power. Please see the UCC AI installation guide for configuration instructions.
- Page 9 * NOTE: Only to be used when interfacing to an SPA2-2 (see the UCC BI installation guide, Renishaw part number H-1000-7602) or when using a third party amplifier (see the UCC AI installation guide, Renishaw part number H-1000-7611), otherwise the SPA3 / SPA3-2 connections should be used.
- Page 10 Connectivity The UCC PI 80 has different configuration layouts to provide an interface to CMM systems with three, four or five machine axes, whether brushed or brushless motors. NOTE: The UCC S3 needs to be version V.2 or newer - see label on rear panel (first shipped February 2015).
- Page 11 UCC PI 80 installation guide www.renishaw.com 3- or 4-axis CMM with brushless motors NOTE: See UCC BI installation guide (Renishaw part number H-1000-7602) for configuration instructions. Issued 07 2019...
- Page 12 UCC PI 80 installation guide www.renishaw.com 3- or 4-axis large CMM with motors requiring an analogue servo power amplifier Issued 07 2019...
- Page 13 UCC PI 80 installation guide www.renishaw.com 3-axis CMM with DC motors Issued 07 2019...
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Page 14: System Components
SP80 controller kit 3 (contains UCC S3, SPA3, UCC PI 80, MCU5-2, A-5518-1205 connector kit) SP80 controller kit 4 ﴾contains UCC S3, 2 × SPA3, UCC PI 80, MCU5‐ A-5518-1207 2, 2 × PSU, connector kit﴿ Accessories Part number... -
Page 15: General Wiring Standards
All signal cables MUST be screened and all cable screens should be connected electrically to the cable connector's metal shells. It is recommended that cable screens should only be connected to the functional earth (via the connector shell) of the UCC PI 80. To avoid earth loops, cable screens should not be directly attached to the CMM's functional earth. -
Page 16: Freestanding Installation
Free-standing installation The UCC PI 80 unit draws air from the right hand side when viewed from the front and expels air out of the left hand side. A minimum clearance gap of 10 mm is necessary between the sides of the unit and any obstruction. The dimensions shown on the above drawing are in mm (in). - Page 17 NOTE: The screws supplied with this kit are M5 × 6 mm countersink type. The rack mounting kit (Renishaw part number A‐5518‐0005﴿ contains two brackets and four M5 × 6 mm screws. Assemble the brackets to the UCC PI 80 as shown below:...
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Page 18: Earth Bonding Scheme
* NOTE: May be protective earth where appropriate for electrical safety. CAUTION: The capability to use the UCC PI 80 in a dual SPA system or a system using absolute scales is not yet available, please contact CMM support for further information. -
Page 19: Software Installation
Software installation Support for the UCC PI 80 is included in UCCsuite version 5.3 and onwards. All recommended updates for any of the system components must be installed for correct operation. NOTE: The UCC S3 needs to be version V.2 or newer - see label on rear panel (first shipped February 2015). -
Page 20: Connectors And Signals
* NOTE: Only to be used when interfacing to an SPA2-2 (see the UCC BI installation guide, Renishaw part number H-1000-7602) or when using a third party amplifier (see the UCC AI installation guide, Renishaw part number H-1000-7611), otherwise the SPA3 / SPA3-2 connections should be used. - Page 21 UCC PI 80 installation guide www.renishaw.com SP80 interface socket (15W D socket) The SP80 input connector is a low density 15-way D-type socket with the following pin-outs: UCC PI 80 pin no. Function SP80 pin no. Cos Y Reserved Cos Z...
- Page 22 UCC - EXP (RJ45 socket) The UCC PI 80 should be connected to the UCC S3 controller (as shown below) using the RJ45 cable (P-CA40-0040) provided in the UCC PI 80 kit. Either expansion port on the UCC S3 can be used.
- Page 23 UCC PI 80 power socket (6.3 mm socket) The UCC PI 80 must be used with the ac - dc power supply unit (PSU) supplied with the UCC PI 80. The UCC PI 80 controller is only warranted and approved for use with the provided PSU.
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Page 24: Testing And Verification
Testing and verification The machine manufacturer or the installer of the UCC PI 80 is responsible for ensuring that the following testing and verification is performed to the appropriate standard: Verification that the electrical equipment is in compliance with the technical documentation... -
Page 25: Maintenance
Filter replacement The UCC PI 80 has a positive air flow within its enclosure for cooling purposes. This system has a replaceable filter to protect it from the ingress of dust. The machine operator should check the condition of this filter on a regular basis. It is recommended that this filter is removed and checked / replaced as necessary during the machine installer or retrofitter's regular maintenance routine. -
Page 26: Troubleshooting
UCC PI 80 installation guide www.renishaw.com Troubleshooting UCC PI 80 visual diagnostics A visual indication of the system status is provided by three LEDs on the front panel, providing assistance in diagnosing and rectifying system faults. LED status key Description... - Page 27 Probe deflected beyond trigger threshold NOTE: ** A slow flash synchronised with the controller's slow flashing status LED indicates that the UCC PI 80 is correctly connected to the controller and that the controller is waiting for a software download.
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Page 28: Fatal Faults
Situations can occur that make it inadvisable or dangerous to continue using the CMM servo system. These are known in UCCsuite as fatal faults. A list of UCC PI 80 related fatal faults is shown below and will be indicated through the user's software (for example MODUS): A report of the emergency stop switch being active... - Page 29 Renishaw plc +44 (0)1453 524524 New Mills, Wotton-under-Edge, +44 (0)1453 524901 Gloucestershire, GL12 8JR United Kingdom www.renishaw.com/cmmsupport For worldwide contact details, please visit our main website at www.renishaw.com/contact Issued 07 2019...
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