Powerware 9150 User Manual
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Powerware 9150 User Manual

200 kva -- 300 kva
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02/20/2001
®
Powerware
9150
User's Guide
8 kVA - 12.5 kVA
www.powerware.com

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Summary of Contents for Powerware 9150

  • Page 1 02/20/2001 ® Powerware 9150 User’s Guide 8 kVA - 12.5 kVA www.powerware.com...

  • Page 2: Fcc Statement

    FCC Statement The Powerware 9150 UPS configurations vary. Some configurations may or may not be classified by the Federal Communications Commission (FCC) as a Class A device. If your Powerware 9150 unit is classified by these standards, the corresponding information applies:...

  • Page 3: Table Of Contents

    Configuring Voltage and Frequency Automatic Configuration Mode Manual Configuration Mode Powerware 9150 User’s Guide www.powerware.com ® ONTENTS ..........
  • Page 4 ..........Powerware 9150 Technical Specifications...

  • Page 5: Introduction

    With the Powerware 9150, you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment. Figure 1 shows the Powerware 9150 UPS.

  • Page 6: Ups Model And Battery Configurations

    1260 VA + 1440 VA + 50 VA = 2750 VA (Total Load Requirements) Figure 2. Volt-Amperes Calculation Example 3 MONITORS 2 AMPS EACH 3 x 2 AMPS x 240V = 1440 VA Powerware 9150 User’s Guide ® EXTERNAL MODEM 50 VA 50 VA www.powerware.com...

  • Page 7: Battery Times

    Battery Times The Powerware 9150 UPS has internal batteries with run times up to 17 minutes. If additional run time is required, optional external battery cabinets (EBCs) can be purchased. There are two EBC models available: EBC-48 and EBC-96.
  • Page 8 If a power failure outlasts the backup time, the UPS shuts down in order to prevent a total discharge of the battery. When utility is restored, the UPS starts automatically, providing power to the critical load and charging the battery bank. Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 9: Safety Warnings

    UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Powerware 9150 User’s Guide www.powerware.com ® W A R N I N G I M P O R T A N T S A F E T Y I N S T R U C T I O N S...
  • Page 10 Ambient temperature must not exceed 104 excessive humidity (95% max). D A N G E R C A U T I O N • • F (40 C). Do not operate near water or Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 11: Sikkerhedsanvisninger

    Omgivelsestemperaturen må ikke overskride 40 af vand eller urimelig fugtighed (95% maksimum). Powerware 9150 User’s Guide www.powerware.com ® F A R E A D V A R S E L •...

  • Page 12: Belangrijke Veiligheidsinstructies

    De omgevingstemperatuur mag 40 vochtigheid (max. 95%). G E V A A R O P G E L E T • C niet overschrijden. Niet gebruiken in de buurt van water of bij zeer hoge Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 13: Tärkeitä Turvaohjeita

    Vähentääksesi tulipalon ja sähköiskun vaaraa asenna tämä UPS sisätiloihin, joissa lämpötila ja kosteus on säädettävissä ja joissa ei ole sähköä johtavia epäpuhtauksia. Ympäristön lämpötila ei saa ylittää 40 tai liian kosteissa oloissa (95 % maksimi). Powerware 9150 User’s Guide www.powerware.com ® Safety Warnings V A A R A V A R O •...

  • Page 14: Consignes De Sécurité

    à proximité d’eau ou dans une atmosphère excessivement humide (95 % max). A T T E N T I O N ! D A N G E R ! Powerware 9150 User’s Guide ® • C. Ne pas www.powerware.com...

  • Page 15: Wichtige Sicherheitsanweisungen

    Schmutzstoffen vorhanden sind. Die Umgebungstemperatur darf 40 nicht übersteigen. Die USV nicht in der Nähe von Wasser oder in extrem hoher Luftfeuchtigkeit (max. 95 %) betreiben. Powerware 9150 User’s Guide www.powerware.com ® W A R N U N G...

  • Page 16: Importanti Istruzioni Di Sicurezza

    C. Non utilizzare l’unità in prossimità di acqua o in presenza di umidità eccessiva (95% max). P E R I C O L O A T T E N Z I O N E Powerware 9150 User’s Guide ® www.powerware.com...

  • Page 17: Viktig Sikkerhetsinformasion

    Romtemperaturen må ikke overskride 40 ikke brukes i nærheten av vann eller ved meget høy luftfuktighet (95% maks.). Powerware 9150 User’s Guide www.powerware.com ® F A R L I G...

  • Page 18: Regulamentos De Segurança

    A temperatura ambiente não deve exceder 40 a água ou em umidade excessiva (máx: 95%). C U I D A D O P E R I G O • C. Não opero-o próximo Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 19: Requisitos De Seguridad

    La temperatura ambiente no debe superar los 40 funcionar cerca del agua o de condiciones de humedad excesivas (95% como máximo). Powerware 9150 User’s Guide www.powerware.com ® P E L I G R O P R E C A U C I Ó N Safety Warnings •...

  • Page 20: Viktig Säkerhetsinformation

    är kontrollerade och där inga ledande föroreningar förekommer. Omgivande temperatur får ej överstiga 40 utrustningen nära vatten eller vid hög luftfuktighet (max 95%). F A R A V I K T I G T • Celcius. Använd inte Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 21: Installation

    The equipment must always be protected from moisture and weather. For long term storage, the UPS batteries should be charged for at least 8 hours every 6 months to maintain the battery charge. Powerware 9150 User’s Guide www.powerware.com ® •...

  • Page 22: Ups Setup

    Model 10 kVA Model 12.5 kVA EBC-48 EBC-96 PDM Depth Minimum Spacing Around UPS Standard Model Floor Loadings Maximum Weight (lb) Powerware Minimum Spacing Around EBC Point Loading Distributed (lb/in Loading (lb/ft 12.5 12.5 12.5 17.4 9150 User’s Guide www.powerware.com ®...

  • Page 23: Seismic Mounting

    Seismic Mounting The Powerware 9150 has a seismic mounting option. The UPS is shipped with floor mounting brackets instead of the leveling feet. You will need 3/8 installation. See Figure 4 for a detailed drill and mounting pattern. 5.24 (133 mm) 17.48...

  • Page 24: Selecting An Installation Option

    Installation Selecting an Installation Option In addition to the standard Powerware 9150, the UPS has an optional PDM. Use the following flow chart to decide which installation option is right for you. Do you have an optional PDM? See the following section, “UPS...
  • Page 25 4. Remove the front panel. Lift from the bottom of the panel and then pull out (see Figure 5). 5. Remove the left side panel of the UPS by unscrewing the two screws and pulling the panel (see Figure 5). Powerware 9150 User’s Guide www.powerware.com ® Suggested Breaker Ratings Powerware 9150...
  • Page 26 Installation Left Panel Screws Figure 5. Removing the UPS Panels Powerware 9150 User’s Guide www.powerware.com ®...
  • Page 27 NOTE The input neutral must be wired for proper operation. 8. Determine your equipment’s grounding requirements according to your local electrical code. Powerware 9150 User’s Guide www.powerware.com ® UPS ON/OFF Switch and Indicators...
  • Page 28 C copper wire. Suggested wire size is based on 120/208 full load ratings applied to NEC Code Table 310-16. NOTE Proper phase rotation must be observed. Ground L1/A L2/B Input Powerware 9150 Hardwired Terminations Upstream Circuit Suggested Wire Breaker Size**...

  • Page 29: Ups With Optional Pdm Installation

    (see Figure 8). 3. Remove the left side panel of the UPS by unscrewing the two screws and pulling the panel (see Figure 8). Powerware 9150 User’s Guide www.powerware.com ® W A R N I N G...
  • Page 30 Installation Left Panel Screws Figure 8. Removing the UPS Panels Powerware 9150 User’s Guide www.powerware.com ®...
  • Page 31 6. Mount the PDM chassis in the spot previously occupied by the rear panel. The wires exiting the PDM should be close to the output conduit landing on the UPS (see Figure 10). Powerware 9150 User’s Guide www.powerware.com ® Battery...
  • Page 32 See Figure 11 for a detailed view of the terminal blocks. 9. Insert the wires from the PDM into the output conduit landing and connect to the UPS terminal block according to the following table. Wire Cover for Output Conduit Landing Powerware 9150 User’s Guide www.powerware.com ®...
  • Page 33 Powerware 9150 Hardwired Terminations for Optional PDM Wire Function Terminal Terminal Position* Input Ground TB1-1 L1/A TB1-2 L2/B TB1-3 Neutral TB1-4 Output for PDM Ground TB1-6 L1/A TB1-7 L2/B TB1-8 Neutral TB1-9 *All terminal wire size ratings are 8 - 4 AWG, except TB1-4 is 8 - 1/0.

  • Page 34: External Battery Cabinet Installation

    Otherwise, skip to “UPS Startup” on page 33. External Battery Cabinet Installation The Powerware 9150 UPS has either 32 or 48 internal batteries. EBCs are available for the 48-battery model. Refer to the UPS serial nameplate; the DC voltage on the nameplate must be 288V to add EBCs.
  • Page 35 UPS rear panel. Rotate the EBC conduit fitting into position (90 Push the battery cable into the UPS and secure the EBC cover plate to the UPS rear panel. Powerware 9150 User’s Guide www.powerware.com ® Safety Wire Figure 12.
  • Page 36 8. Disconnect the safety wire from the circuit breakers on each battery cabinet and switch the breakers to the ON position (see Figure 12). 9. Reinstall the EBC front panel(s). Battery Connector Figure 13. Connecting the EBC Powerware Battery Cable Cover Plate 9150 User’s Guide www.powerware.com ®...

  • Page 37: Ups Startup

    The UPS starts in approximately three to five minutes. The UPS ON, LINE ON, BYPASSED, and LOAD indicators illuminate. Powerware 9150 User’s Guide www.powerware.com ® W A R N I N G Installation...

  • Page 38: Normal Mode Startup

    If the UPS does not start and an LED other than the UPS ON indicator is blinking, the UPS is in Automatic Configuration Mode (see page 36). 6. Reinstall the front panel. C A U T I O N Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 39: Ups Startup On Battery

    The UPS starts in approximately one minute. The UPS ON, ON BATTERY, and LOAD indicators illuminate. The audible alarm sounds; press the RESET pushbutton on the LED panel to clear the alarm. 6. Reinstall the front panel. Powerware 9150 User’s Guide www.powerware.com ® Installation...

  • Page 40: Configuring Voltage And Frequency

    To cancel the automatic startup, press and hold the RESET pushbutton for longer than three seconds. The UPS beeps twice and goes to Manual Configuration Mode (see Steps 2 through 4 on page 37). C A U T I O N Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 41: Manual Configuration Mode

    4. When the correct setting is blinking, press and hold the RESET pushbutton until the alarm beeps twice (approximately three seconds). The UPS indicates successful configuration by sequencing all the LEDs. Powerware 9150 User’s Guide www.powerware.com ® position). Then press and hold the position). Continue to hold the RESET...
  • Page 42 Installation Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 43: Operation

    C H A P T E R 4 PERATION This chapter contains information on how to use the Powerware 9150, including UPS shutdown, maintenance bypass operation, and UPS communication. Control Panel Functions The control panel contains the UPS ON/OFF switch, the Battery Start pushbutton, and the LED panel.
  • Page 44 > 40% load > 60% load > 60% load > 80% load 80% l d Power requirements exceed the UPS capacity (greater than 100% of nominal). Blinking Overload condition caused the UPS to shut down. Powerware ® 9150 User’s Guide www.powerware.com...

  • Page 45: Operating Modes

    OVERTEMP SERVICE ALARM Operating Modes The Powerware 9150 block diagram, shown in Figure 16, consists of several modules, each having its own functions: The rectifier/charger converts AC-power to DC-power and keeps the battery bank fully charged. The inverter converts DC-power back to AC-power, which is delivered to the load.

  • Page 46: Normal Mode

    Operation The Powerware 9150 can operate in Normal, Bypass, or Battery Mode. The UPS automatically switches between these modes as required, and the UPS front panel indicates the current mode of operation. Normal Mode When the UPS is in Normal Mode, the UPS ON and LINE ON indicators illuminate.

  • Page 47: Ups Shutdown

    4. Turn the UPS battery circuit breaker CB1 and optional CB2 to the OFF position. The UPS stops supplying power and is disconnected internally from the batteries. The load is powered by the utility. Powerware 9150 User’s Guide www.powerware.com ® Operation position).

  • Page 48: Using The Maintenance Bypass Switch

    Figure 17. UPS Breakers and Switches (Front Panel Removed) Using the Maintenance Bypass Switch The Maintenance Bypass switch is standard on all Powerware 9150 models and is used to bypass the UPS during maintenance or servicing. The Maintenance Bypass switch is located behind the front panel. The...
  • Page 49 ON, LINE ON, and LOAD indicators are on. This may take three to four minutes. 3. Turn the Maintenance Bypass switch to the UPS position to return to Normal Mode. The UPS is powering the load. Powerware 9150 User’s Guide www.powerware.com ® W A R N I N G position).

  • Page 50: Computer And Alarm Connections

    UPS serial port for the serial power connector. Follow the instructions in your ConnectUPS SL Operator’s Manual for configuration. REPO 15-Pin Relay Interface 9-Pin Port for RS-232 (Female) 9-Pin Port for RS-232 (Male) É SL Adapter, remove the mounting Powerware 9150 User’s Guide ® ® www.powerware.com...

  • Page 51: Rs-232 Serial Data Interfaces

    RS-232 Serial Data Interfaces The Powerware 9150 is designed to fully comply with LanSafe III/ FailSafe III Power Management Software and OnliNet Strategic Power Management Software. If any other software is used, the pin configuration should be verified. The RS-232 interfaces use 9-pin, D-sub connectors. The information includes data about the utility, the load, and the UPS.
  • Page 52 Data terminal ready Pin 5 Signal ground Pin 7 Ready to send Male Connector (LanSafe III/FailSafe III or Modem) Figure 20. 9-Pin Serial Port to the UPS. See the following table for pin assignments. Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 53: Isolated Alarm Relay Interface

    Reinforced insulation to the utility is required. Powerware 9150 User’s Guide www.powerware.com ® 11 12 13 14 Figure 21. 15-Pin Serial Port Relay Interface of Powerware 9150 System State Line normal Line failure Battery normal Battery low On UPS On Bypass UPS on UPS alarm UPS shutdown when operating in Battery Mode.

  • Page 54: Remote Emergency Power-Off Input

    REPO Connections Terminal Terminal Wire Size Position Rating X2-1 12 - 22 AWG 12 - 22 AWG (4 - 0 mm X2-2 Powerware Suggested Wire Size 18 AWG (0.75 mm 18 AWG (0 75 mm 9150 User’s Guide www.powerware.com ®...

  • Page 55: Specifications

    C H A P T E R 5 PECIFICATIONS Powerware 9150 Technical Specifications Rated Power Technology Input Voltage Range Input Power Factor Input Rated Voltage Input Frequency Range Input Rated Frequency Nominal/Maximum Input Output Voltage Output Voltage Regulation Output Voltage Distortion...

  • Page 56: Powerware 9150 Model Specifications

    Specifications Powerware 9150 Model Specifications Input Current Output Voltage Output Current Output kVA (line-line loads) Output kVA (line-neutral loads) Output kW Output Peak Current Efficiency Power Dissipation (BTU/Hr) DC Voltage (48-Battery) Input Current Output Voltage Output Current Output kVA (line-line loads)

  • Page 57: Physical Specifications

    DC Voltage (48-Battery) Physical Specifications Width Depth* Height Weight with 48 Internal Batteries Weight with 32 Internal Batteries *The optional Power Distribution Module adds 5.0 Powerware 9150 User’s Guide www.powerware.com ® Model 8 kVA 100/200V 110/220V 120/240V 33.3A 33.3A 33.3A...

  • Page 58: Environmental And Safety Specifications

    468 lb (213 kg) 765 lb (348 kg) 15.75 (400 mm) 15.75 28.94 (735 mm) 28.94 28.46 (723 mm) 28.46 Powerware ® • C operating • C recommended • C without batteries (400 mm) (735 mm) (723 mm) 9150 User’s Guide www.powerware.com...

  • Page 59: Troubleshooting

    C H A P T E R 6 ROUBLESHOOTING The Powerware 9150 is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected.

  • Page 60: Silencing The Alarm

    Verify the battery circuit breaker(s) are turned on. If the condition persists, the batteries may need replacing. Contact your service representative. Input phases must be rotated. Contact qualified service personnel (such as a licensed electrician). Powerware 9150 User’s Guide www.powerware.com ®...

  • Page 61: Service And Support

    Date of failure or problem Symptoms of failure or problem Customer return address and contact information Upgrading The Powerware 9150 features easy on-site upgrading. The following table shows the available upgrades: 8 kVA, 32 internal batteries 8 kVA, 48 internal batteries...
  • Page 62 Troubleshooting Powerware 9150 User’s Guide www.powerware.com ®...
  • Page 63 Date of Delivery or 30 months from the Date of Manufacture, whichever expires first. If, in Powerware Corporation’s opinion, the Unit fails to meet published specifications due to a defect in material or workmanship covered by this warranty, Powerware Corporation will repair or replace the warranted Unit at no cost to the customer for replacement parts.
  • Page 64 Powerware 9150 User’s Guide www.powerware.com ®...

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