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Powerware 9350 Installation Manual

1085 series; 685 series; auxiliary battery cabinets
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9
350
Series 685 and 1085
Auxiliary Battery
Cabinets
Installation
Manual
164201408 Rev. P00

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Summary of Contents for Powerware 9350

  • Page 1 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00...

  • Page 2: Important Safety Instructions

    Released electrolyte is harmful to the skin and eyes, and may be toxic. CAUTION: A battery can cause electrical shock, burn from high short-circuit current, or fire. Observe proper precautions. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...
  • Page 3 • The instantaneous trip circuit breakers for the Series 685 and Series 1085 Battery Cabinets must remain set at minimum (full counterclockwise). Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 4: Conventions Used In This Manual

    UPS and the wiring between them is internal. The power wiring is supplied with the system, and they use the UPS battery switch as the battery isolation device. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 5: Table Of Contents

    ..Connecting to Powerware 9350---80 and 160 ....The Powerware 9350---80 or 160 with Separate Battery Cabinets ..Completing the Installation Checklist .
  • Page 6 Figure 21. Knockout Pattern for Remote Battery Disconnect ....Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 7: Introduction

    Introduction This manual describes how to install the Powerware 9350 Series 685 or Series 1085 Battery Cabinet (see Figure 1). It contains instructions for unpacking and inspecting the battery cabinet, locating the battery cabinet with respect to the UPS, and electrically connecting the battery cabinet to the UPS. The information you will use depends on the type of UPS and series of battery cabinet that you purchased.

  • Page 8: Identification Of Your Battery System

    Battery Cabinet Figure 2. UPS with Lineup and Match Battery Cabinet For installation instructions, refer to “The Powerware 9350 UPS with Integral Battery Cabinets” section of Chapter 3. Refer to Chapter 2, “Unpacking Your Battery Cabinet” for unpacking instructions.

  • Page 9: Figure 3. Ups With Separate Battery Cabinets (Attached To Each Other)

    Battery Cabinets Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other) For installation instructions, refer to “The Powerware 9350 UPS with Separate Battery Cabinets” section of Chapter 3 or Chapter 4. Refer to Chapter 2, “Unpacking Your Battery Cabinet” for unpacking instructions.

  • Page 10: For More Information

    Getting Help If you have a question about any of the information in this manual, or if you have a question this manual does not answer, please call the Powerware Corporation Field Service office: United States...

  • Page 11: Unpacking Your Battery Cabinet

    Unpacking Your Battery Cabinet Each Powerware 9350 Series 685 or Series 1085 Battery Cabinet is shipped on a separate pallet. Use a forklift or pallet jack to move the packaged cabinets to the installation site, or as close as possible to the site, before you unload them from the pallets.

  • Page 12: Inspecting And Unpacking Each Cabinet

    Cabinets arrive covered with protective packaging material, as shown in Figure 4. OUTER PACKAGING PLY---FOAM CUSHIONS Figure 4. Cabinet as Shipped, with Outer Packaging and Pallet Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 13: Unloading The Battery Cabinet From The Pallet

    Place a floor protector underneath each jacking bolt, and screw the bolts down against them. The floor protectors protect the floor from being marred by the jacking bolts. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 14: Figure 5. Removing Front And Rear Supports

    . After the foam cushions clear the floor, remove the hardware loosened in Step 3. Pull the foam cushions out from under the battery cabinet. Please discard or recycle them in a responsible manner. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 15: Creating An Installation Plan

    Refer to Chapter 3, “Connecting to Powerware 9350 30 ---160” to help plan your installation. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets...

  • Page 16: Notes

    NOTES: ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 17: Connecting To Powerware 9350 30 Thru 160

    One or more battery cabinets separately located from the UPS. The Powerware 9350 UPS with Integral Battery Cabinets Use this procedure to attach a Powerware 9350 Series 685 or Series 1085 Battery Cabinet to any Powerware 9350 UPS cabinet (see Figure 6).
  • Page 18 Series 1085 Battery Cabinet (see Figure 8). Attach the bracket to the hinges with two M8 self-locking nuts from the field kit. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 19: Figure 7. Placement Of Attaching Brackets, Ups To Battery Cabinet

    Front of 1085 Front of all cabinet doors will be flush with each other. Battery Cabinet Figure 7. Placement of Attaching Brackets, UPS to Battery Cabinet Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 20: Figure 8. Attaching Ups Base To Series 1085 Base

    Series 685 Battery Cabinet (see Figure 9). Attach the bracket to the hinges with two M8 self-locking nuts from the field kit. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 21: Figure 9. Attaching Ups Base To Series 685 Base

    Repeat Steps 2 through 17 to attach additional Series 685 Battery Cabinets to the other side of the first battery cabinet. Level the cabinets with the leveling screws. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...
  • Page 22 Secure the side panel at the bottom using M4 hex head screws. Secure all battery cabinets by closing and latching the doors. Secure the UPS by reinstalling safety shields and closing and latching the doors. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 23: Figure 10. Series 685 Battery Cabinet Wiring Detail

    CABINET TO CABINET TERMINAL (---) (RIGHT) GROUNDING STUD LOCATION (2X) GROUNDING STUD LOCATION (2X) CABLE ACCESS LOCATION LEVELING FEET Figure 10. Series 685 Battery Cabinet Wiring Detail Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 24: Figure 11. Series 685 And 1085 Battery Cabinet Hanger Brackets

    (SECURED WITH SCREWS) Series 685 Cabinet Series 1085 Cabinet CABINET TO CABINET CABLE ACCESS AREA (EACH SIDE) Figure 11. Series 685 and 1085 Battery Cabinet Hanger Brackets Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 25: Figure 12. Series 1085 Battery Cabinet Wiring Detail

    REMOTE INSTALLATION ONLY CABINET TO CABINET TERMINAL (+) GROUNDING STUD LOCATION (2X) CABLE ACCESS LOCATION LEVELING FEET Figure 12. Series 1085 Battery Cabinet Wiring Detail Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 26: Powerware 9350 Ups With Separately Located Battery Cabinets

    Powerware 9350 UPS with Separately Located Battery Cabinets Use this procedure to wire a separately located Series 685 or Series 1085 Battery Cabinet to any Powerware 9350 UPS cabinet (see Figure 14). In this situation, the Battery cabinets are remotely loacted from the UPS and are lineup and match with each other.

  • Page 27: Separate Installation Of Series 685 Battery Cabinets

    #1 and #2. Attach each end to its mating hole using an M4×10 hex screw from the field kit (see Figure 14). Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 28: Figure 15. Connecting Two Series 685 Bases

    #2, and attach to customer ground stud. Hardware is provided on each ground stud. Repeat Steps 1 through 5 to join additional Series 685 Battery Cabinets together. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 29: Separate Installation Of Series 1085 Battery Cabinets

    #1 and #2. Attach each end to its mating hole using an M4×10 hex screw from the field kit (see Figure 16). Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 30: Figure 17. Connecting Two Series 1085 Bases

    #2, and attach to customer ground stud. Hardware is provided on each ground stud. Repeat Steps 1 through 4 to join additional Series 1085 Battery Cabinets together. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...
  • Page 31 See Drawing 164201408---2 in Appendix A for Series 1085 Battery Cabinet top or bottom conduit landing locations. d. See Installation Manual 164200253 for Powerware 9350 30---80 kVA top or bottom conduit landing locations. e. See Installation Manual 164200292 for Powerware 9350 100---160 kVA top or bottom conduit landing locations.
  • Page 32 Secure the side panel at the bottom using M4 hex head screws. Secure all battery cabinets by closing and latching the doors. Secure the UPS by reinstalling safety shields and closing and latching the doors. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 33: Completing The Installation Checklist

    Adequate lighting is provided around all battery cabinet equipment. A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the battery cabinet (OPTIONAL). Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...
  • Page 34 This Page Intentionally Left Blank. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 35: Connecting To Powerware 9350

    Powerware 9350---80 or 160 UPS. Figure 18 details the Battery cabinet DC connections and control wiring connection point in a Powerware 9350---80 UPS. Figure 19 details the same connections in a Powerware 9350---160 UPS. NOTE: See Table C in Appendix A for sizing wire for separate battery configurations.

  • Page 36: The Powerware 9350

    Roll the battery cabinets to their permanent location. Attach and connect the battery cabinets to each other (refer to “The Powerware 9350 UPS with Separate Battery Cabinets” section of Chapter 3). If necessary, remove the cosmetic covers and doors from the UPS. Save covers, screws, and brackets for later reuse.

  • Page 37: Completing The Installation Checklist

    Installation Checklist to be sure you have completed all applicable equipment installation requirements. NOTE: The Installation Checklist MUST be completed prior to starting up the UPS system for the first time. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 38: Installation Checklist For Powerware 9350

    Adequate lighting is provided around all battery cabinet equipment. A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the battery cabinet (OPTIONAL). Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 39: Installing A Remote Battery Disconnect

    UPS operation when DC power is available at the UPS. When service personnel are performing maintenance on the UPS or battery cabinet, the switch should be OFF. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...
  • Page 40 The knockout pattern for conduit is shown in Figure 21. If a larger size conduit is required, the contractor may enlarge knockouts at your site during installation. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...

  • Page 41: Figure 21. Knockout Pattern For Remote Battery Disconnect

    Table B. Battery Cabinet Terminations Battery Cabinet Size of Pressure Termination Series 685 (1) #2---1/0 kcmil [Breaker (+) & (---)] Series 1085 (1) 3/0---250 kcmil [Breaker (+) & (---)] Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...
  • Page 42 UPS Model Circuit Breaker Rating DC Voltage 9350---40 9350---50 9350---65 9350---80 9350---125 9350---130 9350---150 9350---160 9350---200 9350---225 9350---250 9350---300 9350---300 9350---400 1200 9350---400 1000 9350---500 1200 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002...
  • Page 43 NOTE: Outline diagrams and oneline diagrams for the various UPS models are available in their respective manuals. See this manual for more information. 164201407 Powerwarer 9350 (100 kVA---160 kVA) UPS Installation and Operation Manual Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---1 Installation Manual 164201408 Rev. P00 053002...
  • Page 44 Battery Battery # of Wire Size Battery Model Series Type Cabinets Separate Battery Cabinet (lb-in) Battery 685 or 1085 7/16I slot 5.6 (50) Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---2 Installation Manual 164201408 Rev. P00 053002...
  • Page 45 3/8I hex 1/4I hex (375) (200) 1, 2, 3, 42.4 42.4 80/50 1085R Integral Supplied 3/8I hex 3/8I hex or 4 (375) (375) Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---3 Installation Manual 164201408 Rev. P00 053002...
  • Page 46 (375) B27, B31, B37, B47, 1, 2, 3, 42.4 42.4 160/100 1085 Separate 3/8I hex 3/8I hex H30, H40, or 4 (375) (375) Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---4 Installation Manual 164201408 Rev. P00 053002...
  • Page 47 DC collector including an isolation device and overcurrent protection should be used. Refer to applicable national or local code requirements for your installation. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---5 Installation Manual 164201408 Rev. P00 053002...
  • Page 48 Series 685 Battery Cabinet DESCRIPTION: Series 685 Battery Cabinet (elevation) DRAWING NO: SHEET: 164201408 -- 1 Dimensions are in millimeters (inches) 1 of 2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---6 Installation Manual 164201408 Rev. P00 053002...
  • Page 49 (COVER SECURED WITH SCREWS) DESCRIPTION: Series 685 Battery Cabinet (plan) DRAWING NO: SHEET: 164201408 -- 1 2 of 2 Dimensions are in millimeters (inches) Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---7 Installation Manual 164201408 Rev. P00 053002...
  • Page 50 Series 1085 Battery Cabinet DESCRIPTION: Series 1085 Battery Cabinet (elevation) Dimensions are in millimeters (inches) DRAWING NO: SHEET: 164201408 -- 2 1 of 2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---8 Installation Manual 164201408 Rev. P00 053002...
  • Page 51 (COVER SECURED WITH SCREWS) (BOTTOM VIEW) DESCRIPTION: Series 1085 Battery Cabinet (plan) DRAWING NO: SHEET: 164201408 -- 2 Dimensions are in millimeters (inches) 2 of 2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---9 Installation Manual 164201408 Rev. P00 053002...
  • Page 52 All wiring shall be #10-22 AWG, 75 deg. C minimum. 4. Torque screw terminals to 20 in.-lb. DESCRIPTION: Remote Interface Connections DRAWING NO: SHEET: 164201408 -- 3 1 of 1 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---10 Installation Manual 164201408 Rev. P00 053002...
  • Page 53 Table C of Appendix A to size Series 685 / 1085 Configurations Contractor Supplied wiring DRAWING NO: SHEET: 164201408 -- 4 1 of 1 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---11 Installation Manual 164201408 Rev. P00 053002...
  • Page 54 This Page Intentionally Left Blank. Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets A ---12 Installation Manual 164201408 Rev. P00 053002...

This manual is also suitable for:

685 series1085 series

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