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Analysentechnik
Portable sample gas conditioning
PCS.base
Installation and Operation Instructions
Original instructions
BE464003
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
11/2017
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com
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Table of Contents
Related Manuals for Buhler CSPB1 series
Summary of Contents for Buhler CSPB1 series
- Page 1 Analysentechnik Portable sample gas conditioning PCS.base Installation and Operation Instructions Original instructions BE464003 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 11/2017 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
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Page 3: Table Of Contents
PCS.base Contents Introduction............................................. 2 Intended Use......................................... 2 Ordering instructions ...................................... 2 Contents.......................................... 2 Product description ...................................... 2 Safety instructions......................................... 3 Important advice ......................................... 3 General hazard warnings .................................... 4 Transport and storage ........................................ 5 4 Setup and connection ........................................ 6 Installation site requirements.................................. 6 Connecting a gas probe..................................... 6 Electrical connections ...................................... 6 Delta-T Control ........................................ -
Page 4: Introduction
PCS.base 1 Introduction 1.1 Intended Use The respective operating conditions greatly impact an analysis instrument working correctly. Since in addition to the gas com- ponent to be analysed, sample gas often contains large amounts of moisture and dirt particles, the sample gas must be condi- tioned accordingly. -
Page 5: Safety Instructions
PCS.base 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –... -
Page 6: General Hazard Warnings
PCS.base 2.2 General hazard warnings The equipment must be installed by a professional familiar with the safety requirements and risks. Be sure to observe the safety regulations and generally applicable rules of technology relevant for the installation site. Prevent malfunctions and avoid personal injuries and property damage. The operator of the system must ensure: –... -
Page 7: Transport And Storage
PCS.base 3 Transport and storage The device must always be stored and transported in the original transport bag. Operation without transport bag is prohibited. Only transport the device in the designated position (upright, level). If this cannot be ensured due to logistics (e.g. transport via shippers or air transport), it’s important to completely empty the condensate trap (versions without condensate trap), as con- densate could otherwise flow back into the gas lines. -
Page 8: Setup And Connection
PCS.base 4 Setup and connection Check the device for damage prior to installation. This/these could be a damaged housing or add-on components visible from the outside, such as filter and flow meter. Never use equipment with obvious damage. CAUTION Damage/health hazard due to heater leakage Check the device for obvious leaks before every use and at regular intervals. -
Page 9: Delta-T Control
PCS.base 4.4 Delta-T Control The PCS.base generally provides the operator with two options to adapt the system function to the ambient conditions or the main areas of measurement. Sturdy dew point conditions inside the gas cooler are seen alongside against safe gas drying whilst utilising the maximum cool- ing capacity. -
Page 10: Dip Switch Settings
PCS.base 4.5 DIP switch settings DIP switch The unit is configured using four DIP switches at the front of the cooler. ON switch OFF switch Switch, the following numbering of the SWs corresponds with the numbering on the DIP switch. SW1 / SW2 Gas output dew point 3 °C... -
Page 11: Operation And Control
PCS.base 5 Operation and control NOTICE The PCS.base is a portable device which must only be operated inside the original trans- port bag. The bag must be open during operation. Only operate and transport the unit upright. Operating the device with the cover closed or outside the specifications is prohibited! CAUTION Damage/health hazard due to heater leakage... -
Page 12: Operating The Flow Metre (Optional)
PCS.base CAUTION Hot surface Risk of burns Housing temperatures may be high during operation. Allow the unit to cool down before performing maintenance or repairs. 5.3 Operating the flow metre (optional) The flow volume of the system can be adjusted using the built-in needle valve on the flow metre. Avoid a flow of less than 50 L/min. -
Page 13: Maintenance
PCS.base 6 Maintenance During maintenance, remember: – The equipment must be maintained by a professional familiar with the safety requirements and risks. – Only perform maintenance work described in these operating and installation instructions. – When performing maintenance of any type, observe the respective safety and operation regulations. DANGER Electrical voltage Electrocution hazard. -
Page 14: Service And Repair
PCS.base 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer. -
Page 15: Safety Instructions
PCS.base 7.2 Safety instructions – The device must be operated within its specifications. – All repairs must be carried out by Bühler authorised personnel only. – Only perform modifications, servicing or mounting described in this manual. – Only use original spare parts. CAUTION Risk due to defective device Personal injury or damage to property... -
Page 16: Replacing The Fuse Of The Cooler
PCS.base 7.4 Replacing the fuse of the cooler – Close gas supply. – Switch off and unplug the device. – Remove the device from the transport bag. – Open the rear and left bag compartment. – Remove the two screws per (see image). –... -
Page 17: Drying Of The Moisture Detector (Option)
PCS.base 7.5 Drying of the moisture detector (option) The moisture detector must be dried if moisture enters. – Close the gas supply. – Switch off and unplug the device. – Loosen the swivel nut for the moisture detector connection line and disconnect the line. –... -
Page 18: Spare Parts And Accessories
PCS.base 7.8.1 Spare parts and accessories Item no. Description Spare filter 41 15 00 90 AGF-FE-1T, 2 µm, 80 °C (176 °F), Unit: 5 count Connection hoses 90 14 033 PVC hose DN 4/6 (for gas outlet) 90 14 136 Viton hose DN 4/6 (for gas outlet) 90 14 036 PVC hose DN 6/8 (for gas inlet) -
Page 19: Disposal
PCS.base 8 Disposal Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices during disposal. BE464003 ◦ 11/2017 Bühler Technologies GmbH... -
Page 20: Appendices
PCS.base 9 Appendices 9.1 Technical Data General Technical Data PCS.base Ready for operation at TU = 25 °C after approx. 10 minutes Ambient temperature 5 °C to 45 °C Gas inlet temperature 80 °C Gas output dew temperature, preset 5 °C Dew point stability ±... -
Page 21: Attached Documents
PCS.base 10 Attached documents – Declaration of Conformity KX460025 – RMA - Decontamination Statement BE464003 ◦ 11/2017 Bühler Technologies GmbH... - Page 23 RMA - Dekontaminierungserklärung RMA - Decontamination Statement DE/EN Gültig ab / valid since: 2014/11/01 Revision / Revision 1 ersetzt Rev. / replaces Rev. 0 Um eine schnelle und reibungslose Bearbeitung Ihres Anlie- Please complete this return form to ensure your claim is gens zu erreichen, füllen Sie bitte diesen Rücksendeschein processed quickly and efficiently.
- Page 24 RMA - Dekontaminierungserklärung RMA - Decontamination Statement DE/EN Gültig ab / valid since: 2014/11/01 Revision / Revision 1 ersetzt Rev. / replaces Rev. 0 Bitte füllen Sie diese Dekontaminierungserklärung für jedes Please complete this decontamination statement for each einzelne Gerät aus. individual item Gerät / Device RMA-Nr /...
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