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Fluidcontrol
Contamination indicator
BCI 24-Dx
Installation and Operation Instructions
Original instructions
BE130008
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
04/2019
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: fluidcontrol@buehler-technologies.com
Internet: www.buehler-technologies.com
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Summary of Contents for Buhler BCI 24-D Series
- Page 1 Fluidcontrol Contamination indicator BCI 24-Dx Installation and Operation Instructions Original instructions BE130008 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 04/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: fluidcontrol@buehler-technologies.com Internet: www.buehler-technologies.com...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: fluidcontrol@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
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Page 3: Table Of Contents
BCI 24-Dx Contents Introduction............................................. 2 Intended Use......................................... 2 Model key.......................................... 2 Contents.......................................... 2 Safety instructions......................................... 3 Important advice ......................................... 3 General hazard warnings .................................... 3 Transport and storage ........................................ 5 4 Installation and connection ...................................... 6 Installation .......................................... 6 Electrical connections ...................................... 6 4.2.1 Pin assignment...................................... 7 Operation and Control........................................ -
Page 4: Introduction
BCI 24-Dx 1 Introduction 1.1 Intended Use The contamination indicator BCI 24 is used to monitor the filter capacity in oil circuits. A microprocessor-controlled pressure transmitter monitors the pressure drop above the filter element which increases as the filter contamination increases. WARNING All device models are solely intended for industrial applications. -
Page 5: Safety Instructions
BCI 24-Dx 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –... - Page 6 BCI 24-Dx Maintenance, Repair Please note during maintenance and repairs: – Repairs to the unit must be performed by Bühler authorised personnel. – Only perform conversion-, maintenance or installation work described in these operating and installation instructions. – Always use genuine spare parts. Always observe the applicable safety and operating regulations in the respective country of use when performing any type of maintenance.
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Page 7: Transport And Storage
BCI 24-Dx 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry, dust-free room at room temperature. -
Page 8: Installation And Connection
BCI 24-Dx 4 Installation and connection DANGER Electric voltage Risk of electric shock a) De-energise the system. b) The equipment may only be installed, maintained and put into operation by instruc- ted, competent personnel. c) Always observe the applicable safety regulations for the operating site. DANGER Toxic, acidic gases/liquids Protect yourself from toxic, corrosive gasses/liquids when performing any type of work. -
Page 9: Pin Assignment
BCI 24-Dx 4.2.1 Pin assignment Version 1D1S 2S1A Plug 4-pin 8-pin Connection schematic +24 VDC +24 VDC S2 (PNP), max. 200 mA PNP OUT1, max. 200 mA C/Q (IO-Link)/S1 Analog OUT4 - 20 mA PNP OUT2, max. 200 mA BE130008 ◦ 04/2019 Bühler Technologies GmbH... -
Page 10: Operation And Control
BCI 24-Dx 5 Operation and Control NOTICE The device must not be operated beyond its specifications. 5.1 Version with analogue and switching outputs With this version the switching outputs are the primary signals. To ensure the switching outputs respond, the respective threshold must be overrun for at least 4 seconds. This will avoid the sys- tem responding too soon if the brief pressure peaks occur. -
Page 11: Cleaning And Maintenance
BCI 24-Dx 6 Cleaning and Maintenance Regularly check sealing screw connections for leaks, particularly if vibration may occur. Apart from this the device is mainten- ance-free. The method for cleaning the devices must be adapted to the IP protection class of the devices. Do not use cleaners which could damage the device materials. -
Page 12: Service And Repair
BCI 24-Dx 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer. -
Page 13: Disposal
BCI 24-Dx 8 Disposal Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices during disposal. BE130008 ◦ 04/2019 Bühler Technologies GmbH... -
Page 14: Appendices
BCI 24-Dx 9 Appendices 9.1 Technical Data Technical Data BCI 24-Dx Dimensions Type BCI 24-Dx3x0-2S1A BCI 24-Dx3x7-1D1S Connecting flange compatible with third- party product Hydac Operating pressure max. 400 bar max. 400 bar BCI 24-DH3x7-1D1S Ambient temperature -20 °C to +70 °C -20 °C to +70 °C BCI 24-DH3x0-2S1A ø45... -
Page 15: Attached Documents
BCI 24-Dx 10 Attached documents – Declaration of Conformity KX130024 – RMA - Decontamination Statement BE130008 ◦ 04/2019 Bühler Technologies GmbH... - Page 17 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nummer bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service./ You may obtain the RMA number from your sales or service representative. Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen.
- Page 18 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...
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