Buhler TC-Standard (+) X2 Installation And Operation Instructions Manual
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Buhler TC-Standard (+) X2 Installation And Operation Instructions Manual

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Gas Analysis
Sample gas cooler
TC-Standard (+) X2
Installation and Operation Instructions
Original instructions
BE440023
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
10/2018
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com

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Summary of Contents for Buhler TC-Standard (+) X2

  • Page 1 Gas Analysis Sample gas cooler TC-Standard (+) X2 Installation and Operation Instructions Original instructions BE440023 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 10/2018 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com...
  • Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.

  • Page 3: Table Of Contents

    TC-Standard (+) X2 Contents Introduction.............................................  3 Intended use .........................................  3 Overview .......................................... 3 Type plate .......................................... 4 Scope of delivery ........................................ 4 Ordering instructions ...................................... 5 1.5.1 Gas cooler models with one heat exchanger .......................... 5 1.5.2 Gas cooler models with two heat exchangers .......................... 6 1.5.3...
  • Page 4 TC-Standard (+) X2 9.5.1 Heat exchanger description ................................ 38 9.5.2 Heat exchanger overview................................ 39 Dimensions (mm)...................................... 40 10 Attached documents ........................................ 41 Bühler Technologies GmbH BE440023 ◦ 10/2018...

  • Page 5: Introduction

    TC-Standard (+) X2 1 Introduction 1.1 Intended use This unit is intended for industrial use in gas analysis systems. It's an essential component for conditioning the sample gas to protect the analysis instrument from residual moisture in the sample gas.

  • Page 6: Type Plate

    TC-Standard (+) X2 1.3 Type plate Example: Manufacturer and address Type designation and voltage TC-Standard 230 V, 50/60Hz, 130W Serial no., Item no. 101001081115 449621112412510011010 Blast protection markings FM18ATEX0012X II 3 G Ex ec nC IIC T4 Gc IECEx FMG 18.0005X Ex ec nC IIC T4 Gc...

  • Page 7: Ordering Instructions

    TC-Standard (+) X2 1.5 Ordering instructions 1.5.1 Gas cooler models with one heat exchanger The item number is a code for the configuration of your unit. Please use the following model code: 4496 1 X 2 X X X X 0 X X X 0 X 0 Product characteristic Gas cooler models (with 1 heat exchanger) TC-Standard 6111 X2: Ambient temperature 40 °C...

  • Page 8: Gas Cooler Models With Two Heat Exchangers

    TC-Standard (+) X2 1.5.2 Gas cooler models with two heat exchangers The item number is a code for the configuration of your unit. Please use the following model code: 4496 2 X 2 X 2 X X X 0 X X X 0 X 0 Product characteristic Gas cooler models (with 2 heat exchangers) TC-Standard 6121 X2: Ambient temperature 40 °C...

  • Page 9: Gas Cooler Model With Two Heat Exchangers In Series

    TC-Standard (+) X2 1.5.3 Gas cooler model with two heat exchangers in series The item number is a code for the configuration of your unit. Please use the following model key: 4496 2 X 2 X 2 X X X 0 X X X 0 X 0 Product characteristic Gas cooler models (with 2 heat exchangers in series) TC-Standard+ 6121 X2: Ambient temperature 40 °C...

  • Page 10: Safety Instructions

    TC-Standard (+) X2 2 Safety instructions 2.1 Important notices NOTICE The device is suitable for hazardous areas. This unit may only be used if: – The product is being used under the conditions described in the operating- and installation instructions, used according to the nameplate and for applications for which it is intended.

  • Page 11: General Hazard Warnings

    TC-Standard (+) X2 Warning signs These instructions use the following warning signs: Warns of a general hazard General notice Warns of voltage Unplug from mains Warns not to inhale toxic gasses Wear respiratory equipment Warns of corrosive liquids Wear a safety mask...
  • Page 12 TC-Standard (+) X2 DANGER Toxic, corrosive gas/condensate Sample gas/condensate may be hazardous to health. a) If necessary, ensure a safe gas/condensate discharge. b) Always disconnect the gas supply when performing maintenance or repairs. c) Protect yourself from toxic/corrosive gasses/condensate when performing mainten- ance.

  • Page 13: Transport And Storage

    TC-Standard (+) X2 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry and dust-free room at a temperature of -20 °C to 60 °C (-4 °F to 140 °F).

  • Page 14: Installation And Connection

    TC-Standard (+) X2 4 Installation and connection 4.1 Installation site requirements The unit is only intended for wall-mounted use in enclosed areas. Adequate protection from the weather must be provided when used outdoors. Install the unit leaving enough room below the cooler to discharge the condensate. Leave room above for the gas supply.

  • Page 15: Peristaltic Pump Connector (Optional)

    TC-Standard (+) X2 4.2.4 Peristaltic pump connector (optional) Coolers ordered with attached peristaltic pump already have it installed and wired. Heat exchangers ordered at the same time are already installed and connected to the peristaltic pump. The ø6 mm (0.24 inch) hose nipple for the pump’s condensate outlet must be carefully and properly connected with a suitable hose and hose clamp.

  • Page 16: Electrical Connections

    TC-Standard (+) X2 Glass PTFE 4.3 Electrical connections The operator must install an external separator for the device which is clearly assigned to this device. This separator – must be located near the device, – must be easy for the operator to reach, –...

  • Page 17: Signal Outputs

    TC-Standard (+) X2 Connection via plug The device is equipped with connectors according to EN 175301-803 for mains and status output. If the cables are mounted prop- erly, they cannot be interchanged. Please make sure that the connectors are remounted correctly after connecting the cable. The following figures show the pin assignment with respect to the numbers printed on the connector.
  • Page 18 TC-Standard (+) X2 Description of signal outputs Function / contact Description type Regarding S2) internal changeover the following device statuses can Contact between 3 and 2 closed (alarm) contact: max. be indicated via two switching – No mains voltage and/or actual temperature out- 250 V AC / 150 V DC,...

  • Page 19: Operation And Control

    TC-Standard (+) X2 5 Operation and control NOTICE The device must not be operated beyond its specifications. After switching on the cooler the block temperature will be displayed. The display will flash until the block temperature has reached the preset target value (± adjustable alarm range). The status contact is in the Alarm position.

  • Page 20: Use Of Menu Functions

    TC-Standard (+) X2 5.3 Use of menu functions Brief description of the operating principle: The unit is operated using 5 keys. Their functions are: Button Section Functions Display – Switches from the measurement display to the main menu Menu – Selects the menu item displayed Enter –...

  • Page 21: Menu Navigation Overview

    TC-Standard (+) X2 5.3.2 Menu navigation overview When pressing the OK button in normal mode, the display will show the prompt code if the menu is locked. Use the ▲ and ▼ buttons to enter the correct code and press OK.
  • Page 22 TC-Standard (+) X2 Display Main menu Submenu 1 Submenu 2 Parameter tcSt tEmP 5°C Display TC Standard Temperature Input Temperature CH1 Device designation 2 . . . 20 °C Target temp. Cooling block A hi 3°C Display Settings menu Input Alarm hysteresis 1 .

  • Page 23: Description Of Menu Functions

    TC-Standard (+) X2 5.4 Description of menu functions 5.4.1 Main menu Peltier Cooler TC-Standard (tc.St) Display → tc. s t This will take you to the cooler target temperature and the tolerance range setting (alarm threshold). Global setting (ToP Settings) Display →...

  • Page 24: Submenu 1 (Global Settings)

    TC-Standard (+) X2 upper alarm limit (alarm high) Display → Cooler → A hi Here you can set the upper threshold for the visual signal and the alarm relay. The alarm limit is set based on the cooler temperature setting.
  • Page 25 TC-Standard (+) X2 Analog output Display → → This submenu is used to specify the settings for analog output 1, see chapter Submenu 2 (Analog Output 1) Note: This menu will be hidden if the menu is locked. Calibrate moisture detector Display →...
  • Page 26 TC-Standard (+) X2 Moisture detector: error cleared automatically after cable break Display → → bLtc (bLtc = broken wire latch). The setting applies to all connected moisture detectors. Determines whether the cable break alarm must be reset manually or will automatically clear on valid measuring signal.

  • Page 27: Set Favourite Menu

    TC-Standard (+) X2 5.4.3.1 Submenu 2 (Analog Output 1) The analog output will display the actual cooler temperature. Signal behaviour In normal mode (noP) the measuring point will output the actual temperature. For testing purposes you can generate constant values hi, or hALF.

  • Page 28: Maintenance

    TC-Standard (+) X2 6 Maintenance If the cooler is delivered in basic configuration, no special maintenance is necessary. Nevertheless, depending on the configuration different options or accessories may be installed. In this case, follow the mainten- ance schedule in regular intervals.

  • Page 29: Service And Repair

    TC-Standard (+) X2 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent...

  • Page 30: Error Messages On The Display

    TC-Standard (+) X2 7.1.1 Error messages on the display If an error occurs, the display will read "Err". Press the " " button to show the error number(s). Error messages will appear until the unit has been restarted or the error is cleared using the "Func" button. It can only be cleared if the cause for the error has been corrected.

  • Page 31: Safety Instructions

    TC-Standard (+) X2 Status text Possible cause Action H2o.1 – Moisture alarm moisture detector 1 – Dry – Check condensate trap H2o.2 – Moisture alarm moisture detector 2 – Dry – Check condensate trap init – Initialisation phase – Wait PuMP –...

  • Page 32: Cleaning And Removal Of The Heat Exchanger

    TC-Standard (+) X2 7.3 Cleaning and removal of the heat exchanger Heat exchangers only need to be replaced or maintained if clogged or damaged. If they are clogged, we recommend checking if using a filter will avoid future occurrences. – Close gas supply.

  • Page 33: Drying Of The Moisture Detector (Option)

    TC-Standard (+) X2 7.6 Drying of the moisture detector (option) The moisture detector must be dried if moisture enters. – Close the gas supply. – Switch off and unplug the device. – Loosen the swivel nut for the moisture detector connection line and disconnect the line.

  • Page 34: Consumables And Accessories

    TC-Standard (+) X2 7.8.1 Consumables and accessories TC-Standard Item no. Description 45 10 008 Automatic condensate drain AK 5.2 45 10 028 Automatic condensate drain AK 5.5 44 10 004 Automatic condensate drain AK 20 44 10 001 Automatic condensate drain 11 LD V 38 41 03 00 50 Replacement filter element F2;...

  • Page 35: Disposal

    TC-Standard (+) X2 8 Disposal The heat exchanger is charged with glycol-based coolant. Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices as well as hazardous materials during disposal.

  • Page 36: Appendices

    TC-Standard (+) X2 9 Appendices 9.1 Gas cooler technical data TC-Standard X2 Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 50 °C Gas outlet dew temperature preset: 5 °C adjustable: 2 °C…20 °C or Delta T-control...

  • Page 37: Technical Data - Options

    TC-Standard (+) X2 TC-Standard+ X2 Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 50 °C Gas outlet dew temperature preset: 5 °C adjustable: 2 °C…20°C Protection class IP 20 Mechanical load Tested to DNVGL-CG-0339, Table 6 2 Hz-13.2 Hz Amplitude ±...

  • Page 38: Flow Diagrams

    TC-Standard (+) X2 Technical Data peristaltic pumps CPsingle X2 / CPdouble X2 Ambient temperature 0°C to 50 °C Flow rate 0.3 L/h (50 Hz) / 0.36 L/h (60 Hz) with standard hose Vacuum inlet max. 0.8 bar Pressure inlet max. 1 bar...

  • Page 39: Performance Curves

    TC-Standard (+) X2 9.4 Performance curves TC-Standard One heat exchanger Two heat exchangers Model TC-Standard 6111 (X2) Model TC-Standard 6121 (X2) Rated cooling capacity (at 25 °C) 100 kJ/h Rated cooling capacity (at 25 °C) 100 kJ/h Max. Ambient temperature 40 °C...

  • Page 40: Heat Exchanger

    TC-Standard (+) X2 TC-Standard+ Model TC-Standard+ 6121 (X2) Model TC-Standard+ 6122 (X2) Rated cooling capacity (at 25 °C) 100 kJ/h Rated cooling capacity (at 25 °C) 90 kJ/h Max. Ambient temperature 40 °C Max. Ambient temperature 50 °C Dew point fluctuations...

  • Page 41: Heat Exchanger Overview

    TC-Standard (+) X2 9.5.2 Heat exchanger overview TC-Standard Heat exchanger 2) 3) 2) 3) PTS-I PTV-I MTS-I MTV-I Version / Material Stainless steel Glass PVDF Stainless steel Glass PVDF Flow rate v 450 Nl/h 250 Nl/h 250 Nl/h 300 Nl/h...

  • Page 42: Dimensions (Mm)

    TC-Standard (+) X2 9.6 Dimensions (mm) TC-Standard approx. 395 approx. 180 19.5 101.5 Sample gas IN/OUT Moisture detector (optional) Heat exchanger 60.5 (optional) Condensate OUT Filter (optional) Peristaltic pump (optional) approx. 236 S1 S2 S1 S2 S1 = electric supply...

  • Page 43: Attached Documents

    TC-Standard (+) X2 10 Attached documents – Declaration of conformity – Certificates – RMA - Decontamination Statement BE440023 ◦ 10/2018 Bühler Technologies GmbH...
  • Page 45 CERTIFICATE OF CONFORMITY HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS Certificate No: FM18CA0010X Equipment: TC-Standard X2; TC-Standard+ X2; TC-MIDI X2; TC MIDI+ (Type Reference and Name) X2; TC-Double X2 & TC-Double+ X2 Sample Gas Cooler Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstrasse 29 Ratingen, D-40880...
  • Page 46 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X TC-MIDI and TC-Double Models: Non-incendive for Class I, Division 2, Groups A, B, C and D; T4 hazardous (classified) locations with an ambient temperature rating of 0°C of up to 60°C. The marking of the equipment shall include: TC-Standard Models: Class I Division 2, Groups A, B, C, D;...
  • Page 47 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X = Status Outputs; 0 or 1 = Delta T control; 0 or 1 4496 212b2d2fgh0jkl0n0 TC-Standard+ X2 - Sample Gas Cooler (with 2 heat exchangers in series) = Gas cooler model: 1 or 2 = Supply voltage;...
  • Page 48 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X Specific Conditions of Use: 1. When installed as Class I Division 2 equipment, the thermoelectric cooler shall be mounted within a tool-secured IP54 enclosure. Test and Assessment Procedure and Conditions: This Certificate has been issued in accordance with FM Approvals Canadian Certification Scheme. Schedule Drawings A copy of the technical documentation has been kept by FM Approvals.
  • Page 49 CERTIFICATE OF CONFORMITY HAZARDOUS (CLASSIFIED) LOCATION ELECTRICAL EQUIPMENT PER US REQUIREMENTS Certificate No: FM18US0021X C-Standard X2; TC-Standard+ X2; TC-MIDI X2; TC MIDI+ X2; Equipment: TC-Double X2 & TC-Double+ X2 (Type Reference and Name) Sample Gas cooler Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstrasse 29...
  • Page 50 SCHEDULE US Certificate Of Conformity No: FM18US0021X TC-MIDI and TC-Double Models: Non-incendive for Class I, Division 2, Groups A, B, C and D; T4 hazardous (classified) locations with an ambient temperature rating of 0°C to 60°C. The marking of the equipment shall include: TC-Standard Models: Class I Division 2, Groups A, B, C, D;...
  • Page 51 SCHEDULE US Certificate Of Conformity No: FM18US0021X = Gas cooler model: 1 or 2 = Supply voltage; 1, 2 or 4 f & g = Heat exchanger; 10, 15, 20, 25, 30, or 35 = Peristaltic Pumps; 0, 1, 3 j &...
  • Page 52 SCHEDULE US Certificate Of Conformity No: FM18US0021X 4496 611a2c1efghijkl000 Thermoelectric Cooler, TC-Double X2 = Gas cooler types 1 or 2 = Voltage; 1 or 2 = Heat exchangers; 10,15, 20,25,30, or 35 = Peristaltic pumps; 0, 2, or 4 = Sample gas pumps; 0, 1, or 2 = Moisture Detector/Filter;...
  • Page 53 IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www.iecex.com Certificate No.: IECEx FMG 18.0005X Issue No: 0 Certificate history: Issue No. 0 (2018-10-04) Status: Current Page 1 of 4 Date of Issue: 2018-10-04 Applicant:...
  • Page 54 IECEx Certificate of Conformity Certificate No: IECEx FMG 18.0005X Issue No: 0 Date of Issue: 2018-10-04 Page 2 of 4 Manufacturer: Bühler Technologies GmbH Harkortstrasse 29 Ratingen, D-40880 Germany Additional Manufacturing location(s): This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer's quality system, relating to the Ex products covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements.
  • Page 55 IECEx Certificate of Conformity Certificate No: IECEx FMG 18.0005X Issue No: 0 Date of Issue: 2018-10-04 Page 3 of 4 Schedule EQUIPMENT: Equipment and systems covered by this certificate are as follows: TC-Standard (+) (X2) 4496 21 abcdefghijklmno a = Quanity of heat exchangers; 1 or 2 b = Operating temperature;...
  • Page 56 IECEx Certificate of Conformity Certificate No: IECEx FMG 18.0005X Issue No: 0 Date of Issue: 2018-10-04 Page 4 of 4 4496 611 abcdefghijklmn a = Operating temperature; 40°C or 60°C; pre-cooling yes or no b = Application area c = Voltage; 2 d, e, f = Type of heat exchangers g = Type of peristaltic pumps h = Type of gas pumps...

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