Baker Hughes Masoneilan SVi 1000 Instruction Manual

Hide thumbs Also See for Masoneilan SVi 1000:

Instruction manual (16 pages)

Quick start manual (68 pages)

Table of Contents

Quick Links

Masoneilan

SVi

1000 Positioner

Instruction Manual (Rev G)

BHGE Data Classification: Public

Table of Contents

Need help?

Do you have a question about the Masoneilan SVi 1000 and is the answer not in the manual?

Questions and answers

Summary of Contents for Baker Hughes Masoneilan SVi 1000

Page 1 Masoneilan 1000 Positioner Instruction Manual (Rev G) BHGE Data Classification: Public...
Page 2 INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, BHGE (BAKER HUGHES, A GE company LL AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT PROVIDED.
Page 3 Added section for Notes on Retransmit Board Upgrade Requirements. Added section for Notes on Aggressiveness. Added How Do I section. Added section for DD Navigation. Updated Fault Matrix. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVi1000 Positioner Instruction Manual...
Page 4: Table Of Contents
Use ValVue to Check Magnet Position..........................49 Step 4: Checking the Air Supply ...............................49 Step 5: Verify Wiring Connections............................50 Step 6: Configuration ..................................51 Auto Find Stops ..................................51 Open Stops Adjustments ..............................52 Tuning ......................................52 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. BHGE...
Page 5 HART® Filter Required for Certain Control System Output Circuits ............... 92 10. Optional Switch Load Limits ..............................93 Output Switches....................................93 Introduction ....................................93 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVi1000 Positioner Instruction Manual...
Page 6 16. Determining an SVI Positioner Compliance Voltage in a Control System ............113 Compliance Test Setup ................................113 17. Glossary ......................................115 18. How Do I? ......................................123 Getting Started Tasks ................................123 Common Tasks ..................................... 123 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. BHGE...
Page 7 Block Diagram with I/P Converter ..........................65 Pneumatic Module................................67 Newer Serial Numbers............................... 74 Older Serial Number................................75 SVi1000 HART® Communicator Connections ......................79 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 8 Simplified Retransmit Option Installation Drawing....................95 ATO and ATC Action with Linear Positioner Characteristics ................98 ATO and ATC Action in Percentage of Positioner Characteristics..............99 Compliance Voltage Test Setup..........................113 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. BHGE...
Page 9 Compliance Voltage for No Barrier with HART® Filter and Resistor and 18 AWG Cable....90 Fault Matrix ...................................101 Tight Shutoff Parameters for High Pressure Liquid Letdown Trim..............111 Expected Voltage Range at Positioner Terminals ....................114 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 10 This page intentionally left blank.
Page 11: Safety Information
Indicates a potentially hazardous situation, which if not avoided could result in CAUTION property or data damage. Indicates important facts and conditions. NOTE Masoneilan SVi1000 Positioner Instruction Manual =| 11 © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 12: Svi1000 Product Safety
Changes to specifications, structure, and components used may not lead to the revision of this manual unless such changes affect the function and performance of the product. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 12 | BHGE...
Page 13: Bhge Documentation Resources For Masoneilan Products
PACTware), however it is designed to work best with out ValVue 3 software. See the ValVue 3 help or GEA31426 Masoneilan Products ValVue 3 Software Manual. SVi1000 online help. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 13 Masoneilan SVi1000 Positioner Instruction Manual...
Page 14 This page intentionally left blank.
Page 15: Introduction
Fields where data is entered or user-entered data is italicized. Actions performed on buttons, checkboxes, etc. appear bolded. For example: Click Done. Masoneilan SVi1000 Positioner Instruction Manual =| 15 © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 16: Valvue Software
Input/Output configuration Remote calibration of the SVi1000 Remote configuration of the SVi1000 Remote operation of the SVi1000 Backup and restore configuration Trend setpoint, valve position, actuator pressure © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 16 | BHGE...
Page 17: Operational Overview
The local user interface and LEDs provide configuration or calibration mode in all operating environments. The optional position retransmit version transmits the actual position via 4 - 20 mA signal to a supervisory system. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 17 Masoneilan SVi1000 Positioner Instruction Manual...
Page 18: Svi1000 Features
User-configurable Tight Shutoff at Adjustable Input Signal ® HART compatible ® HART remote operation, calibration, and configuration using ValVue software or a ® ® HART handheld communicator, and any HART compatible host © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 18 | BHGE...
Page 19: Functionality
Auto Tune Button and LED 3 Configuration Selection Switch 4- 20 mA Input Signal Open Stop Adjustment Screw Figure 1 Operator Controls - Standard © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 19 Masoneilan SVi1000 Positioner Instruction Manual...
Page 20: Optional Digital Switches And Gauges
Figure 3 shows the optional position retransmit interface board and optional gauges 4- 20 mA Output Signal (optional) 4- 20 mA Gauges Input Signal (Optional) Ground Figure 3 Optional Position Retransmit © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 20 | BHGE...
Page 21: Modes
Perform a Manual Find Stops Set Open Stop Adjustment Set Valve Position Command valve to full open or closed © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 21 Masoneilan SVi1000 Positioner Instruction Manual...
Page 22 Processes a status light indicates this activity (see “LED Light Functions” on page 23). Examples of Commission Processes are Auto Find Stops and Auto Tune. Once a task completes the unit returns to Normal mode. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 22 | BHGE...
Page 23: Led Light Functions
LED 1 ® Override HART LED 2 LED 3 mode) LED 4 Failsafe mode LED 1 LED 2 LED 3 LED 4 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 23 Masoneilan SVi1000 Positioner Instruction Manual...
Page 24 Setting out of If a setting is out of range the associated Green LED flashes at range twice the rate as normal until an acceptable range is applied. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 24 | BHGE...
Page 25: Installation And Set Up
Figure 6 shows the unit’s major components for reference. Pneumatic Relay Terminal Board (varies by type) Electronics Module Figure 6 SVi1000 Components | 25 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 27: Pre-Installation Issues
64 MB RAM Hard drive available space 1 G Available Serial or USB port (or Bluetooth) ® A HART modem and appropriate cables © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 27 Masoneilan SVi1000 Positioner Instruction Manual...
Page 28: Masoneilan Software
The dialog that appears for download varies by the program used. NOTE 3. Click Save File, click OK and it saves by default to the Windows Downloads folder. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 28 | BHGE...
Page 29: Download Center: Search For Svi1000 Dtm
SVI1000 DTM in the search field (red arrow in Figure 10). Figure 10 Download Center: Search for SVi1000 DTM The results appear (red box in Figure 10). © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 29 Masoneilan SVi1000 Positioner Instruction Manual...
Page 31: Mounting And Wiring
Before installing or using this instrument, READ THE INSTRUCTIONS CAREFULLY. Refer to “Wiring Theory for an SVi1000” on page 85 for detailed instructions. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 31 Masoneilan SVi1000 Positioner Instruction Manual...
Page 32: Step 1: Mounting The Svi1000
Bleed air from actuator and check that valve is in its de-energized position. For the procedure to install rotary and reciprocating mounting kits on valves, refer to the instructions contained in the valve’s mounting box kit. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 32 | BHGE...
Page 33: Rotary Kit Components
Figure 13 shows a side view of a Camflex actuator, the SVi1000, and a mounting bracket. SVi1000 Rotary Actuator Mounting Bracket Figure 13 Camflex with Mounting Bracket (Side View) © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 33 Masoneilan SVi1000 Positioner Instruction Manual...
Page 34: Rotary Mounting Bracket To Valve Actuator
Install with a Shaft flat head socket cap screw, Valve Position 1/4”-28 UNF Take Off Shaft Figure 15 Extension Shaft to the Valve Position Take-off Shaft © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 34 | BHGE...
Page 35 (Table 2). If mounting kit is installed on fail-open valve, apply air to the actuator to close the valve before installing magnet holder. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 35 Masoneilan SVi1000 Positioner Instruction Manual...
Page 36: Travel Sensor Alignment
4. Secure the SVi1000 onto the mounting bracket using four M6 x 20 mm socket head cap screws. 5. Ensure no interference exists with the position sensor protrusion. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 36 | BHGE...
Page 37: Camflex V-Seal
1. Mount the standard reciprocating mounting bracket to the valve using two (2) 5⁄16 - 18 UNC cap screws. Figure 17 Reciprocating Valve Mounting Bracket for Standard Lever © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 37 Masoneilan SVi1000 Positioner Instruction Manual...
Page 38: Magnet Holder And Standard Lever For Reciprocating Valves
(41.5 - 63.5 mm) (73.66 mm) 0.5 - 0.8” 5.25” (12.7 - 20.32 mm) (133.35 mm) >0.8 – 1.5” 5.25” (20.32 - 41.5 mm) (133.35 mm) © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 38 | BHGE...
Page 40: Ensure Position Linearity
Figure 21 SVi1000 Lever Installed to IM Assembly You can use a custom bracket with the IM option. Refer to drawing NOTE #720012413 for assistance. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 40 | BHGE...
Page 41: Step 2: Connecting The Tubing And Air Supply
Contaminants Free of all corrosive contaminants 4. Supply clean, dry compressed air to the filter regulator. 5. Turn on the air supply. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 41 Masoneilan SVi1000 Positioner Instruction Manual...
Page 42: Step 3: Wiring The Svi1000
For split range installations the output voltage must be sufficient to operate two positioners (11 V @ 4 mA, 9 V @ 20 mA) and the expected voltage drop in the cable. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 42 |...
Page 43 You must read“Optional Switch Load Limits” on page 93 before CAUTION proceeding. The load across these switches must conform to the limits described in that discussion. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 43 Masoneilan SVi1000 Positioner Instruction Manual...
Page 44: Connections To Electronics Module With Switches (Via Interface Board)
(see Figure 24 for 4 - 20 mA connections and Figure 25 on page 45 on for position retransmit). Optional Solid State Switches 4- 20 mA Input Signal Ground Figure 24 Connections to Electronics Module with Switches (via Interface Board) © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 44 | BHGE...
Page 45: Connections To Electronics Module With Position Retransmit (Via Interface Board)
3. Tightening the terminal screws (to a torque of 5 to 7 lb·in). 4. Proceed to“Check Out and Power Up”. Refer to “Troubleshooting Connections” if you want to check the validity of your connections. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 45 Masoneilan SVi1000 Positioner Instruction Manual...
Page 46 Ensure the minimum retransmit current is 3.2 mA. If the SVi1000 positioner loses power and the retransmit circuit remains powered, the AO signal will be 3.2 mA. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 46 |...
Page 47: Check Out And Power Up
“Step 5: Verify Wiring Connections” on page 50 “Step 6: Configuration” on page 51 Perform all procedures in this section before putting the SVi1000 into NOTE operation. | 47 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 48: Step 1: Inspect The Actuator, Linkages, Or Rotary Adapter
Ensure the bracket is mounted using the proper holes (see Table 3 on page 38). © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 48 |...
Page 49: Use Valvue To Check Magnet Position
Do not use Teflon pipe seal tape. The Teflon tape can shred into CAUTION particles that are harmful to the pneumatic components. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 49 Masoneilan SVi1000 Positioner Instruction Manual...
Page 50: Step 5: Verify Wiring Connections
The internal electronic components are isolated from ground. Grounding the case is unnecessary for functional purposes but grounding the case may be necessary to conform to local codes. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 50 | BHGE...
Page 51: Step 6: Configuration
Press Cancel to abort the process and the green LED 1 goes off, the device returns to Normal mode and no changes occur. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 51 Masoneilan SVi1000 Positioner Instruction Manual...
Page 52: Open Stops Adjustments
Auto Tune: If desired, run Auto Tune ( “Auto Tune” on page 55). PID Settings: The third method is to manually tune PID settings for fine tuning, if desired. See the online help. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 52 | BHGE...
Page 53: Preset Tuning Values
Use the Configuration Selection Switch to select a preset tuning value (Figure 28). Cancel Button and LED 4 Configuration Selection Switch Figure 28 Configuration Selection Switch © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 53 Masoneilan SVi1000 Positioner Instruction Manual...
Page 54: Actuator Settings Configuration Selection Switch Guidelines
6b) 9" Camflex, 7-24 SR 7a) #16, 87(ATC), 6-30 SR 7b) #16, 88(ATO), 21-45 SR Large 7c) #23, 87 (ATC), 6-30 SR 7d) #23, 88(ATO), 21-45 SR © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 54 | BHGE...
Page 55: Configuration Selection Switch
Press Cancel to abort the process and the green LED 3 goes off, the device returns to Normal mode and no changes to the tuning parameters occur. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 55...
Page 56: Rough Guide To Effect S Of Changing Pid Values
Booster too hot (aggressive) open by-pass on booster and try again Valve oscillation slow - friction: Increase I term by 20-25% Add Dead Zone – try 0.25% © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 56 | BHGE...
Page 57 Valve moves too slowly: P term too low, try increasing by 25% Stroking time set to non-zero value. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 57 Masoneilan SVi1000 Positioner Instruction Manual...
Page 58 This page intentionally left blank.
Page 59: Full Wizard
The Device Information and Position fields are configurable when checked in the fields to the right. The valve must be Out-of-Service and isolated from the process during this process. | 59 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 60: Full Wizard Screen: Device Info
Procedures (e.g. Find Stops, Auto Tune, Step Test, Ramp Test) should NOT be invoked if the ValVue sequencer is running. Figure 30 Full Wizard Screen: Device Info © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 60 | BHGE...
Page 61 Displays a graph of % (percentage of the procedure complete) vs. Time with Supply Pressure (red) and Position (blue) traces during the procedure. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 61 Masoneilan SVi1000 Positioner Instruction Manual...
Page 62: Run The Full Wizard
3. Click and individual line in the Procedure Name list and the items related to that appear in the Parameter Area. 4. Click and the tab related to the settings appears. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 62 | BHGE...
Page 63 5. Enter values into fields as required. 6. Repeat steps 3, 4 and 5 as required. 7. Click and the wizard commences. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 63 Masoneilan SVi1000 Positioner Instruction Manual...
Page 64 This page intentionally left blank.
Page 66: Physical And Operational Description
The temperature is read via ® the HART communication link to provide a warning of excessive ambient temperature at the positioner. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 66 | BHGE...
Page 67: Pneumatic Module
5 psi (.345 bar, 34.5 kPa) above the required actuator pressure, up to 100 psi (6.9 bar, 690 kPa). Pneumatic Relay Terminal Board Electronics Module Figure 32 Pneumatic Module © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 67 Masoneilan SVi1000 Positioner Instruction Manual...
Page 68: Svi1000 Maintenance And Repair
The firmware can be updated as improvements and advances are made in the embedded programs that operate the SVi1000. Firmware improvements for the SVi1000 can be obtained by contacting the factory. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 68 | BHGE...
Page 69: Specifications, Spare Parts And References
Negligible at 100 A/m 50/60 Hz (EN61000-4-8) CE MARK The SVi1000 conforms to the requirements of the ATEX 94/9/EC and EMC 2014/30/EU directives. | 69 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 70: Operational Specifications
Stroking Time 0 to 250 seconds Full open position adjustment 60 to 100% of actual travel Start Up Time (from no power) Less than 500 ms © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 70 | BHGE...
Page 71: Input Signal And Power, Specifications
Magnet Holder Corrosion Protected Anodized Aluminum 6061 T6 Pole Ring 416 stainless steel Levers 300 Series stainless steel © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 71 Masoneilan SVi1000 Positioner Instruction Manual...
Page 72: System Connectivity
Configuration SVi1000 Assembly SVi1000 /SW Assembly with switches SVi1000 /G Assembly with gauges SVi1000 /SW/G Assembly with switches and gauges SVi1000 /PR Assembly with position retransmit © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 72 | BHGE...
Page 73 Devices carrying firmware 3.1.1 can switch between HART versions to operate the device in ® ® HART 5 (2.2.1) or HART 7 (3.1.1). © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 73 Masoneilan SVi1000 Positioner Instruction Manual...
Page 74: Spare Parts
Integral magnet assembly (Part Number 720044034-999-0000) Notes on Retransmit Board Upgrade Requirements SVi1000s with serial numbers beginning with N (red box in Figure 33). Figure 33 Newer Serial Numbers © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 74 | BHGE...
Page 75: Older Serial Number
SVi1000s with serial numbers beginning with M (red box in Figure 34). Figure 34 Older Serial Number To upgrade, order and replace: 720045089-999-0000: Contains a Main and a Terminal Board. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 75 Masoneilan SVi1000 Positioner Instruction Manual...
Page 76 This page intentionally left blank.
Page 77: Using The Digital Interfaces
“Hand Held Communicator” on page 79 “ValVue” on page 83 ® Any HART capable Host loaded with the DD for the SVi1000. | 77 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 78 Higher values lead to higher PID values and quicker response and more overshoot. Once you have a preferred aggressiveness and you tune once, all future autotunes automatically use that same value, until user-changed. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 78 | BHGE...
Page 79: Hand Held Communicator
Communicator product manual included with the HHC or other HART Communication devices. 12.00 mA Input Signal GE DPI620 ® Figure 35 SVi1000 HART Communicator Connections © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 79 Masoneilan SVi1000 Positioner Instruction Manual...
Page 80: Svi1000 Hart® Commands
Command 48 Read Additional Device Status See Table 16 for return bits information. Command 54 Read Device Variable Info Command 105 (HART 5only) Read burst configuration © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 80 | BHGE...
Page 81: Command 48 Additional Status Return Bits
Read Device Information RTOS scheduling Self-check fault Software error Terminal module identification error Bias out of range Terminal module data integrity error © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 81 Masoneilan SVi1000 Positioner Instruction Manual...
Page 82 Table 16 Command 48 Additional Status Return Bits (Continued) Byte/Bit Definition Byte/Bit Definition Auxiliary memory fault FRAM checksum error RAM checksum error Flash checksum error Stack error Factory write FRAM test Factory mode © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 82 | BHGE...
Page 83: Valvue
See “ValVue and SVi1000 DTM Software Installation” on page 27 for download and installation instructions. For assistance contact the nearest Masoneilan Sales Office, your local Masoneilan representative or email svisupport@bhge.com. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 83 Masoneilan SVi1000 Positioner Instruction Manual...
Page 85: Wiring Theory For An Svi1000
Intrinsically Safe wiring practices, refer to ES-761 the Intrinsically Safe Wiring Requirements section in the SVi1000 Quick Start sent with the positioner. | 85 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 86: Split Range Applications
Supplemental (Voltage) HART Power Filter Control Supply System Output Card HART Modem HART Address = 2 Figure 37 Split Range with Supplemental Power Supply - Non-Hazardous © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 86 | BHGE...
Page 87: System Connections Considerations
Do not operate a PC in a hazardous area without compliance to local and plant regulations. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 87 Masoneilan SVi1000 Positioner Instruction Manual...
Page 88: Wiring Guidelines
The case grounding screws are located on the outside of the case. The case is isolated from all circuitry and can be grounded locally in accordance with applicable codes. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 88 |...
Page 89: Compliance Voltage In Single Drop Current Mode
Consult R. Stahl. Conclusion: The compliance voltage issue is not present because the isolator provides all the necessary voltage. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 89 Masoneilan SVi1000 Positioner Instruction Manual...
Page 90: Wire Size And Conduit
Internal and external ground terminals are provided for use if grounding is required. When an intrinsic safety barrier separates the SVi1000 from the NOTE ® modem or HHC a HART compliant barrier must be used. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 90 | BHGE...
Page 92: Cabling And Interconnection Requirements
HART filter NOTE installed. Contact the manufacturer of the controller or DCS. See “HART Filter Requirements” on page 39. of this manual for more information. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 92 | BHGE...
Page 93: Optional Switch Load Limits
(the digital switch is in the open state). Under open circuit conditions, the switch current will be less than 0.200 mA. | 93 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 94: Simplified Switch Installation Drawing: Correct Configuration
External SVi1000 occurring across the NOT ALLOWED Switch Voltage switch (no current Output Source limit in place) Figure 39 Simplified Switch Installation Drawing: Configuration Not Allowed © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 94 | BHGE...
Page 95: Optional Retransmit Output
4 - 20 mA current flow External Voltage SVi1000 Switch Source: Retransmit 10 V to 30 V Figure 40 Simplified Retransmit Option Installation Drawing © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 95 Masoneilan SVi1000 Positioner Instruction Manual...
Page 96 This page intentionally left blank.
Page 97: 11. Air To Open And Air To Close Actuators
5%. The valve movement and actuator pressure are also shown at the low current lift-off point at about 3.6 mA, below which the positioner is initializing its settings until power is stabilized. | 97 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 98: Ato And Atc Action With Linear Positioner Characteristics
Figure 41 ATO and ATC Action with Linear Positioner Characteristics © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 98 | BHGE...
Page 99: Ato And Atc Action In Percentage Of Positioner Characteristics
Figure 42 ATO and ATC Action in Percentage of Positioner Characteristics © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 99 Masoneilan SVi1000 Positioner Instruction Manual...
Page 100 This page intentionally left blank.
Page 101: 12. Svi1000 Fault Matrix
Air supply is not turned on Increase air supply above Warning below low limit or is set below 10 psig. spring final value + 10 psig. | 101 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 102 Failed or pressure sensors was outside the equipment, perform cali- FAILED failed. acceptable range when bration according to attempting to calibrate. boundary limits of input sensors. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 102 | BHGE...
Page 103 If it is, the mal range. I/P converter may be fail- ing. Replace the positioner. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 103 Masoneilan SVi1000 Positioner Instruction Manual...
Page 104 34, 4, 1 POSITION_- Position Sensor Electronic Hall sensor com- Replace device and report SENSOR Fault ponent and related compo- the problem at svisup- nents failed. port@bhge.com. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 104 | BHGE...
Page 105 SVi1000 Basic DTM or HART ® Host. device recov- ered automati- 2: If condition persists, cally. replace device and report problem at svisup- port@bhge.com. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 105 Masoneilan SVi1000 Positioner Instruction Manual...
Page 106 INTEGRITY error rity Error properly during manufac- port@bhge.com. turing. 2. Data on the Terminal Module are corrupted. 3. The Data storage is not functioning correctly. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 106 | BHGE...
Page 107: 13. Air Supply Requirements
WARNING Keep clear of moving parts. The SVi1000 can cause the valve to move when the air supply returns. | 107 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 108 This page intentionally left blank.
Page 109: 14. Adjusting Speed Of Response
You can adjust the control valve speed of response by adjusting SVi1000 parameters using ValVue tuning parameters, or using the GE DPI620. See the SVi1000 DTM help file for details. | 109 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 110 This page intentionally left blank.
Page 111: 15. Advanced Usage
Linear 41000 VRT Type S Full Stack 3.5% Linear 41000 VRT Type C Cage Linear 28000 Varilog Linear Class V Shutoff Linear | 111 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 112 This page intentionally left blank.
Page 113: Determining An Svi Positioner Compliance Voltage In A Control System
20 VDC, which is a sufficient maximum. Compliance Test Setup 1. Configure a test setup as in Figure 43. Figure 43 Compliance Voltage Test Setup | 113 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 114: Expected Voltage Range At Positioner Terminals
9.5 to 10.5 V 12 mA 10 V 9 to 10 V 16 mA 9.5 V 8.5 to 9.5 V 20 mA 8 to 9 V © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 114 | BHGE...
Page 115: 17. Glossary
ValVue. Closed The valve position in which the flow is minimum or zero. See Tight Shutoff. | 115 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 117 Operating costs are offset by membership and training⁄support ser- vice fees. Membership is open to all suppliers, end users, and others ® interested in the use of HART technology. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 117 Masoneilan SVi1000 Positioner Instruction Manual...
Page 118 (NE 14 Anschluß von Schwenkantrieben an Armaturen 06.08.96) which describes a method for mounting a positioner on an actuator. See at www.namur.de. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 118 | BHGE...
Page 119 The larger the beta, the smaller the gain for small error. Typical beta values for a valve position controller are between –9 and 0. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 119 Masoneilan SVi1000 Positioner Instruction Manual...
Page 120 = 1 stroke. The travel does not need to occur in one movement.) Often used as a verb to describe the process of moving the valve. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 120 | BHGE...
Page 121 VDE⁄VDI 3845 A Standard common in Europe for mounting positioners and acces- sories on rotary valve actuators. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 121 Masoneilan SVi1000 Positioner Instruction Manual...
Page 122 This page intentionally left blank.
Page 123: 18. How Do I
Configuration Options Screen: to configure Calibration Manual Tune Screen: manual tuning parameters. the parameters related to valve characteriza- tion and bumpless transfer. | 123 Masoneilan SVi1000 Positioner Instruction Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 124 Set I/P and Unset I/P. Historical). Diagnostics Signature Measurement: General Device Info Screen: to view device Info data. Discussion: to begin using the diagnostic tests. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 124 | BHGE...
Page 128 © 2017 Baker Hughes, a GE company, LLC. - All rights reserved. Baker Hughes, a GE company, LLC and its affiliates (“BHGE”) provides this information on an “as is” basis for general information purposes and believes it to be accurate as of the date of publication. BHGE does...

Baker Hughes Masoneilan SVi 1000 Instruction Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Baker Hughes Masoneilan SVi 1000

Summary of Contents for Baker Hughes Masoneilan SVi 1000

Table of Contents