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Masoneilan SVi 1000
Baker Hughes Masoneilan SVi 1000 Manuals
Manuals and User Guides for Baker Hughes Masoneilan SVi 1000. We have
3
Baker Hughes Masoneilan SVi 1000 manuals available for free PDF download: Instruction Manual, Quick Start Manual
Baker Hughes Masoneilan SVi 1000 Instruction Manual (128 pages)
Brand:
Baker Hughes
| Category:
Valve Positioners
| Size: 5.84 MB
Table of Contents
Table of Contents
4
Safety Information
11
Documentation Symbols
11
Svi1000 Product Safety
12
BHGE Documentation Resources for Masoneilan Products
13
Related Documentation for the Svi100 DTM
13
Introduction
15
About this Manual
15
Conventions Used in this Manual
15
Valvue Software
16
System Requirements
16
Valvue and Svi1000 DTM Trial Version
16
Operational Overview
17
Svi1000 Features
18
Functionality
19
Operator Controls - Standard
19
Optional Digital Switches and Gauges
20
Optional Position Retransmit
20
Modes
21
LED Light Functions
23
LED Light Patterns and Troubleshooting
23
Svi1000 Leds
23
Example LED Pattern
23
Svi1000 Components
25
Svi1000 Dimensions
26
Installation and Set up
25
Overview
25
Svi1000 Dimensions with and Without Gauges
26
Pre-Installation Issues
27
Storage
27
Unpacking
27
Valvue and Svi1000 DTM Software Installation
27
Masoneilan Software
28
Opening Dialog
28
Download Center: Search for Svi1000 DTM
29
Opening Dialog
30
Mounting and Wiring
31
Step 1: Mounting the Svi1000
32
Rotary Kit Components
33
Camflex with Mounting Bracket (Side View)
33
Rotary Mounting Bracket to Valve Actuator
34
Extension Shaft to the Valve Position Take-Off Shaft
34
Travel Sensor Alignment
36
Camflex V-Seal
37
Reciprocating Valve Mounting Bracket for Standard Lever
37
Reciprocating Valve Mounting Hole and Turnbuckle Length
38
Magnet Holder and Standard Lever for Reciprocating Valves
38
Svi1000 Take off Rod Mounting
39
Ensure Position Linearity
40
Svi1000 Lever Installed to IM Assembly
40
Step 2: Connecting the Tubing and Air Supply
41
Air Supply Requirements
41
Step 3: Wiring the Svi1000
42
Air Ports
41
Front Cover
44
Connections to Electronics Module with Switches (Via Interface Board)
44
Connections to Electronics Module with Position Retransmit (Via Interface Board)
45
Check out and Power up
47
Overview
47
Step 1: Inspect the Actuator, Linkages, or Rotary Adapter
48
Step 2: Verify Mounting and Linkage Adjustment
48
Step 3: Checking the Magnet
48
Perform a Visual Inspection
48
Use Valvue to Check Magnet Position
49
Step 4: Checking the Air Supply
49
Step 5: Verify Wiring Connections
50
Step 6: Configuration
51
Auto Find Stops
51
Open Stops Adjustments
52
Tuning
52
Open Stop Adjustment Screw
52
Preset Tuning Values
53
Configuration Selection Switch
53
Actuator Settings Configuration Selection Switch Guidelines
54
Configuration Selection Switch
55
Rough Guide to Effect S of Changing PID Values
56
Full Wizard
59
Full Wizard Screen
59
Full Wizard Screen: Device Info
60
Run the Full Wizard
62
Operation and Maintenance
65
Principle of Operation
65
Block Diagram with I/P Converter
65
Physical and Operational Description
66
Electronics Module
66
Pneumatic Module
67
Svi1000 Maintenance and Repair
68
Adjusting I/P Zero
68
Repair by Replacement
68
Internal Diagnostics
68
FAILSAFE Mode
68
Upgrading Firmware
68
Environmental Specifications
69
Specifications, Spare Parts and References
69
Physical and Operational Specifications
69
Operational Specifications
70
Input Signal and Power, Specifications
71
Construction Material Specifications
71
System Connectivity
72
Pneumatics Single Acting Standard Flow
72
Svi1000 Model Numbering
72
Spare Parts
74
Notes on Retransmit Board Upgrade Requirements
74
Newer Serial Numbers
74
Older Serial Number
75
Using the Digital Interfaces
77
Overview
77
Hand Held Communicator
79
Svi1000 HART® Commands
80
Command 48 Additional Status Return Bits
81
Valvue
83
Svi1000 DD Navigation
84
General Purpose Installation
85
Split Range Applications
86
Wiring Theory for an Svi1000
85
Introduction
85
Svi1000 Setups
85
Split Range with Supplemental Power Supply - Non-Hazardous
86
System Connections Considerations
87
Wiring Guidelines
88
Grounding Practices
88
Compliance Voltage in Single Drop Current Mode
89
Compliance Voltage for Single Channel Zener with 22 AWG Cable
89
Compliance Voltage for Galvanic Isolator with 22 AWG Cable
89
Wire Size and Conduit
90
HART® Physical Layer Compliance of the Control System
91
Impedance Constraints
91
Noise Constraints
91
Cabling and Interconnection Requirements
92
Capacitance Vs. Length of Cable for HART
92
HART® Filter Required for Certain Control System Output Circuits
92
Optional Switch Load Limits
93
Output Switches
93
Introduction
93
Simplified Switch Installation Drawing: Correct Configuration
94
Optional Retransmit Output
95
Introduction
95
Simplified Retransmit Option Installation Drawing
95
11. Air to Open and Air to Close Actuators
97
Actuator Action
97
ATO and ATC Action with Linear Positioner Characteristics
98
ATO and ATC Action in Percentage of Positioner Characteristics
99
12. Svi1000 Fault Matrix
101
Fault Matrix
101
13. Air Supply Requirements
107
14. Adjusting Speed of Response
109
15. Advanced Usage
111
Technology to Maximize Savings and Process Performance
111
Tight Shutoff Application to Protect from Seat Erosion
111
Tight Shutoff Application to High Pressure Liquid Letdown Valve Trim
111
Tight Shutoff Parameters for High Pressure Liquid Letdown Trim
111
Compliance Voltage Test Setup
113
Determining an SVI Positioner Compliance Voltage in a Control System
113
Compliance Test Setup
113
Expected Voltage Range at Positioner Terminals
114
17. Glossary
115
18. How Do I
123
Getting Started Tasks
123
Common Tasks
123
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Baker Hughes Masoneilan SVi 1000 Quick Start Manual (68 pages)
Brand:
Baker Hughes
| Category:
Valve Positioners
| Size: 3.35 MB
Table of Contents
About this Guide
2
Table of Contents
3
Safety Information
8
Safety Symbols
8
Svi1000 Product Safety
9
General Installation, Maintenance or Replacement
9
Intrinsically Safe Installation
9
Masoneilan Help Contacts
10
Installation and Set up
11
Introduction
11
Solid State Switchs SW #1 & SW #2
12
Output Signal
12
Input Signal
12
Ground
12
Modes
14
LED Light Functions
16
Major Components
18
Pneumatic Relay
18
I/P
18
Terminal Board
18
Electronics Module
18
Mounting and Wiring
20
Introduction
20
Step 1: Mounting the Svi1000
21
Necessary Precautions
21
Mounting the Svi1000 on Rotary Valves
22
Internal Valve Pressure
24
Vacuum Service
24
Mounting the Svi1000 on Reciprocating Valves
26
Step 1: Integrated Magnet Assembly
29
Step 2: Connecting the Tubing and Air Supply
30
Step 3: Wiring the Svi1000
31
Wiring Guidelines
32
Wiring an Svi1000 Unit
33
Troubleshooting Connections
35
Position Retransmit Units
35
Check out and Configuration
36
Overview
36
Notes on Aggressiveness
37
Step 1: Inspect the Actuator, Linkages, or Rotary Adapter
38
Step 2: Verify Mounting and Linkage Adjustment
38
Step 3: Checking the Magnet
38
Perform a Visual Inspection
38
Rotary Valves
38
Reciprocating Valves
38
Use Valvue to Check Magnet Position
39
Step 4: Checking the Air Supply
39
Step 5: Verify Wiring Connections
40
Step 6: Configuration
40
Auto Find Stops
40
Open Stops Adjustments
41
Tuning
41
Preset Tune
42
Auto Tune
44
Valvue Software and the Svi1000
46
Valvue Overview
46
Valvue and Svi1000 DTM Trial Version
46
Valvue and Svi1000 DTM Software Installation
46
Masoneilan Software
47
Download and Install Valvue 3
47
Download and Install the Svi1000 DTM
49
HART ® Handheld Communicator
51
Appendix A. Svi1000 Theory
52
Introduction
52
Svi1000 Setups
52
Grounding Practices
53
Compliance Voltage in Single Drop Current Mode
53
Appendix B. Optional Switch Load Limits
54
General Configuration Notes
54
Inductive Load, Solenoid, Incandescent Lamp Configuration
55
Distributed Control Systems Configurations
56
Wiring Option #1
56
Wiring Option #2
56
Configuration Considerations
56
Optional Retransmit Output
57
Introduction
57
Appendix C. Determining an SVI Positioner Compliance Voltage in a Control System
58
Compliance Test Set-Up
58
Appendix D. Specifications, Spare Parts & References
60
Physical and Operational Specifications
60
Spare Parts
64
Spare Part Kits Available Include
64
Hazardous Location Installation
65
Baker Hughes Masoneilan SVi 1000 Instruction Manual (16 pages)
Advanced Performance Digital Positioner Bench Quick Start
Brand:
Baker Hughes
| Category:
Valve Positioners
| Size: 2.15 MB
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