Baker Hughes Masoneilan SVI II AP Series Quick Start Manual

Advanced performance digital positioner
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Masoneilan
TM
SVI IIII AP
TM
Advanced Performance
Digital Positioner
Quick Start Guide (Rev. AA)
Baker Hughes Data Classification: Public

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Summary of Contents for Baker Hughes Masoneilan SVI II AP Series

  • Page 1 Masoneilan SVI IIII AP Advanced Performance Digital Positioner Quick Start Guide (Rev. AA) Baker Hughes Data Classification: Public...
  • Page 2 OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
  • Page 3: Table Of Contents

    Overview ..................... 55 Check Out Procedures ..................56 Inspecting Actuator, Linkages, or Rotary Adapter ..............57 Verifying Mounting and Linkage Adjustment ................57 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 3 © 2020 Baker Hughes Company. All rights reserved...
  • Page 4 C: Burst Mode Operations ............113 Sample Tri-Loop Configuration ......................117 D: Determining an SVI Positioner Compliance Voltage in a Control System ..............119 Compliance Test Set-Up..................120 © 2020 Baker Hughes Company. All rights reserved =Masoneilan SVI II AP Digital Positioner Quick Start Guide | 4...
  • Page 5 Note: Rev Z was skipped. Updated ES to Rev AE. Rebranded to Baker Hughes standards. Changed torque for cover from 50 to 55. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 5 © 2020 Baker Hughes Company. All rights reserved...
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  • Page 7: 1: Safety Information

    Indicates important facts and conditions. NOTE © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 7...
  • Page 8: Svi Ii Ap Product Safety

    MUST BE: Installed, put into service, used and maintained in compliance with national and local regulations and in © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 8...
  • Page 9 Changes to specifications, structure, and components used may not lead to the revision of this manual unless such changes affect the function and performance of the product. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 9 © 2020 Baker Hughes Company. All rights reserved...
  • Page 10: Masoneilan Help Contacts

    Masoneilan Help Contacts Email: svisupport@bhge.com Phone: 888-SVI-LINE (888-784-5463) © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 10...
  • Page 11: 2: Installation And Set Up

    FDT-DTM technologies, the Masoneilan SVI II AP digital valve positioner provides interoperability with leading control systems suppliers. Figure 1 SVI II AP Digital Positioner © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 11...
  • Page 12 Figure 2 SVI II AP Components Manifold Cover (I/P Module) Relay Electronics Module SVI II AP Cover Figure 3 SVI II AP High Flow Components © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 12...
  • Page 13: Using The Quick Start Guide

    Assemble the SVI II AP on the See page 30 for rotary valve bracket that is mounted to the and reciprocating valve valve actuator. instructions. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 13 © 2020 Baker Hughes Company. All rights reserved...
  • Page 14 READ THE INSTRUCTIONS CAREFULLY. Refer to “Haz- ardous Location Installation” on page 90 of this guide for detailed instructions. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 14...
  • Page 15: Single Acting Positioner

    +5 psi. Output Supply Figure 4 Air Ports on Single Acting Positioner Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 15 © 2020 Baker Hughes Company. All rights reserved...
  • Page 16 Supply Output Figure 5 SVI II AP High Flow Air Ports on Single Acting Positioner © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 16...
  • Page 17: Double Acting Positioner

    II) to the opposing actuator port (see and Output 2, labeled ( Figure 6). Output I Output II Supply Figure 6 Air Ports on Double Acting Positioner Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 17 © 2020 Baker Hughes Company. All rights reserved...
  • Page 18: Pushbuttons And Local Display

    Run STOPS to automatically calibrate stroke Run autoTUNE to set dynamic response Examine the device STATUS Introduce manual set point changes to verify dynamic performance © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 18...
  • Page 19: Pushbuttons

    When an exclamation point (!) appears in the SVI II NOTE AP display window, it indicates that there is instru- ment status available. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 19 © 2020 Baker Hughes Company. All rights reserved...
  • Page 20 (Forward) (Back) (Select) Figure 7 SVI II AP Display Pushbuttons © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 20...
  • Page 21 Access to calibrate or configure modes is not avail- able. Security Lock Out All Buttons: The buttons are disabled (level 0). Level 0 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 21 © 2020 Baker Hughes Company. All rights reserved...
  • Page 22 SMARTs Assistant) Remote Position Sensor Input 4- 20 mA Input Signal Display Figure 8 Connections to Electronics Module (via Terminal Board) © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 22...
  • Page 23 DTM or DD. The input to the switch can be automated by sending Device Variable 8 (DI) via CMD 9 or CMD 33 from a DCS. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 23 © 2020 Baker Hughes Company. All rights reserved...
  • Page 24: Valvue Software

    SVI II AP DTM software provides the capability of configuring, calibrating, diagnosing, trending and much more. After the 60 trial period ValVue must be registered for use. ValVue functionality includes: © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 24...
  • Page 25 For more details on the use of ValVue software, refer to the ValVue User’s Guide. Contact the factory or your local representative to obtain licensing information. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 25 © 2020 Baker Hughes Company. All rights reserved...
  • Page 26: Masoneilan Software Download

    2. Use the arrows to move through the selections. Select Download below ValVue and Figure 10 appears. Figure 10 Opening Dialog © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 26...
  • Page 27 If you are upgrading from ValVue 2.x you must update NOTE the SQL database location to match ValVue3’s. 5. Double-click on the installer and follow the instructions to install. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 27 © 2020 Baker Hughes Company. All rights reserved...
  • Page 28 The results appear (Figure 11). 2. Select Download below SVI II AP DTM and Figure 12 appears. Figure 12 Opening Dialog © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 28...
  • Page 29 4. Open Windows Explorer and click the Windows Downloads folder. 5. Double-click on the installer and follow the instructions to install. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 29 © 2020 Baker Hughes Company. All rights reserved...
  • Page 30: Mounting The Svi Ii Ap

    Bleed air from actuator and check that valve is in its unenergized position. It is now safe to disconnect and remove any valve mounted equipment that is being replaced. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 30...
  • Page 31: Mounting The Svi Ii Ap On Rotary Valves

    In the preferred mounting position, the long end of the mounting bracket is on your left when facing the actuator, for any position of the valve and actuator. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 31 © 2020 Baker Hughes Company. All rights reserved...
  • Page 32 11. Ensure that the V-Seal makes contact with the skirt around the position sensor protrusion on SVI II AP housing. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 32...
  • Page 33: Travel Sensor Alignment

    General Rule Any amount of rota- 0 +/- 1000 for other con- tion Clockwise or Travel figurations counterclockwise (Mid- Stroke) (0°) Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 33 © 2020 Baker Hughes Company. All rights reserved...
  • Page 34: Mounting The Svi Ii Ap On Reciprocating Valves

    Tighten the lever screw securely. Refer to Figure 14. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 34...
  • Page 35 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 35 © 2020 Baker Hughes Company. All rights reserved...
  • Page 36 1⁄4 - 20 UNC nut and thread the left hand lock nut onto the rod end. Figure 16 Reciprocating Linkage © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 36...
  • Page 37 13. Mount the SVI II AP to the bracket and secure with four M6 socket head cap screws. Figure 17 Lever for Masoneilan Model 87/88 Multispring Actuator Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 37 © 2020 Baker Hughes Company. All rights reserved...
  • Page 38 To remove the SVI II AP Controller from a reciprocating valve perform Steps 1 - 12 on page 34 in the reverse order. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 38...
  • Page 39: Checking The Magnet

    To perform a visual inspection refer to Table 3 on page 33 and ensure that the magnet is correctly oriented for the actuator/ valve configuration. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 39 © 2020 Baker Hughes Company. All rights reserved...
  • Page 40: Installing The Svi Ii Ap For Double- Acting Operation

    Mount all components snug enough to stay in place NOTE but loose enough to tap with rubber hammer into final position. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 40...
  • Page 41 For bottom: hex nut regular 1/4-20 and hex screw 1/4-20 UNC x 22.2 [.88] LG. Figure 20 Bracket Configuration Strokes .5 - 2.50” and 3-6” Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 41 © 2020 Baker Hughes Company. All rights reserved...
  • Page 42 8. Cycle the valve open to close verifying proper components movement and that rod-ends move free and clear from other components. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 42...
  • Page 43: Connecting The Tubing And Air Supply

    SVI II AP. Consider the bleeding and releasing of natural gas when evaluating the Hazardous Clarification for the area. Area classification is the responsibility of the end user. NOTE Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 43 © 2020 Baker Hughes Company. All rights reserved...
  • Page 44 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 44...
  • Page 45: Installation Procedure

    25 - 150 psi (1.73 - 10.4 bar) (172.4 - 1034 kPa) Minimum tubing diameter 1⁄4" (6 mm x 4 mm) Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 45 © 2020 Baker Hughes Company. All rights reserved...
  • Page 46: Connecting The Air Supply

    Supply pressure must be 5 - 10 psi greater than the spring range of the actuator but may not exceed the rated actuator pressure. Refer to the valve or actuator instruction manual. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 46...
  • Page 47: Wiring The Svi Ii Ap

    Use the opening with the red plastic insert. 4. Maintain polarity + and - respectively. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 47 © 2020 Baker Hughes Company. All rights reserved...
  • Page 48: Wiring Guidelines

    Controller output circuit must be unaffected by the ® HART tones which are in the frequency range between 1200 and 2200 Hz. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 48...
  • Page 49 Ensure the control loop is powered while making make measurements with a meter. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 49 © 2020 Baker Hughes Company. All rights reserved...
  • Page 50: Svi Ii Ap Setups

    Intrinsically Safe protection a barrier is not required for a flameproof installation. Alternatively the system can be installed as Explosion Proof ⁄ flameproof. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 50...
  • Page 51: Grounding Practices

    If the valve is stable in MANUAL mode then the problem can be noise in the control system. Recheck all wiring connections and ground points. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 51 © 2020 Baker Hughes Company. All rights reserved...
  • Page 52: Compliance Voltage In Single Drop Current Mode

    3. Verify that source can supply 20 mA to SVI II AP input. If 20 mA is not attainable, troubleshoot the source and set up. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 52...
  • Page 53 220 Ohms ® HART compliant control system output card ® HART Modem ValVue DPI620 Figure 23 General Purpose and Explosion Proof Installation Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 53 © 2020 Baker Hughes Company. All rights reserved...
  • Page 54 Figure 24 Intrinsically Safe Installation © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 54...
  • Page 55: 3: Check Out, Configuration And Calibration

    Perform all procedures in this section NOTE before putting the SVI II AP into operation. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 55...
  • Page 56: Check Out Procedures

    60 The SVI II AP cover must be in place and CAUTION secured using all four screws during oper- ation. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 56...
  • Page 57: Inspecting Actuator, Linkages, Or Rotary Adapter

    For rotary valves, such as a Camflex, or for actuators with rotation of less than 60°, the magnet assembly must be aligned as shown in Figure 25. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 57 © 2020 Baker Hughes Company. All rights reserved...
  • Page 58 Clockwise to Close Clockwise to Open ¬ Magnet Axis with Valve Closed Figure 26 Magnet Orientation for 90° Valve Rotation with Valve Closed © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 58...
  • Page 59: Checking The Air Supply

    4. Verify that the tubing is not bent or crushed. 5. Verify that all fittings are leak tight. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 59 © 2020 Baker Hughes Company. All rights reserved...
  • Page 60: Checking The Electronic Module Connections

    Optional Optional 4- 20 mA Out Position Trans- Optional Optional Confirm the correctness of all applicable connections to the electronics module. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 60...
  • Page 61 The PV (Process Variable is not used for the SVI II NOTE AP. The Digital Input (DI) is activated using SMARTs Assistant, which is downloaded at https:// www.geoilandgas.com/file-download-search. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 61 © 2020 Baker Hughes Company. All rights reserved...
  • Page 62: Operational Checkout

    When an SVI II AP is turned on it is advisable to apply NOTE the air supply before applying the electrical input sig- nal. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 62...
  • Page 63 If the SVI II AP is specified without local pushbuttons NOTE and display, local operation is not available. Configure ® and calibrate with ValVue and a HART modem. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 63 © 2020 Baker Hughes Company. All rights reserved...
  • Page 64: Configuration

    TuneFail. These messages do not mean the positioner is defec- tive but indicate a need to perform a manual tune. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 64...
  • Page 65 Once you have a preferred aggressiveness and you tune once, all future autotunes automatically use that same value, until user-changed. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 65 © 2020 Baker Hughes Company. All rights reserved...
  • Page 66: Configuration With Pushbuttons

    13. Return to NORMAL mode. The valve moves to the value set by the current calibrator. 14. Stroke the valve through its range to verify that the movement is as desired. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 66...
  • Page 67 STOPS calibration again. Figure 28 CONFIGure Menu Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 67 © 2020 Baker Hughes Company. All rights reserved...
  • Page 68: Viewing Status Messages

    CUSTOM 0.00 2.00 TS OFF TS ON 4.00 4.00 SIG LO SIG LO 20.00 12.00 SIG HI SIG HI English French © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 68...
  • Page 69: Calibration

    5. Press * to cause the valve to stroke and to automatically calibrate valve travel. 6. After the STOPS procedure finishes, press + twice until TUNE appears. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 69 © 2020 Baker Hughes Company. All rights reserved...
  • Page 70 SVI II AP to a different valve or make any change to the valve position linkage, you must run the find STOPS calibration again. Figure 29 CALIBration Menu © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 70...
  • Page 71 2. When autoTUNE is complete, TUNE appears. 3. Press + repeatedly until  SETUP appears.  CALIB appears. 4. Press * to return to SETUP menu; Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 71 © 2020 Baker Hughes Company. All rights reserved...
  • Page 72 MAN POS <value> * - + Manual Calib Config Config Calib Menu Menu Figure 30 NORMAL Operation and MANUAL Menu Structures © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 72...
  • Page 73: Check-Out With A Hart ® Handheld Communicator

    HART communicator in use. Configuration Lock Jumper 12.00 mA Input Signal DPI620 ® Figure 31 SVI II AP HART Communicator Connections Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 73 © 2020 Baker Hughes Company. All rights reserved...
  • Page 74 Process applied to the non-primary variable is outside the operating limits of the field device © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 74...
  • Page 75 14. Correct the problem (Is the air supply on?), and then go to clear status until Clear Fault codes Completed appears. 15. Press OK. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 75 © 2020 Baker Hughes Company. All rights reserved...
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  • Page 77: 4: Maintenance

    If natural gas is supplied, natural gas may escape from the SVI II AP on removal of the cover or components. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 77...
  • Page 78: Repair

    SVI II AP. If you have an SVI II AP with a solid cover and would like to upgrade to a display cover, follow the instructions below for removal and installation. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 78...
  • Page 79 SVI II AP cover. 2. Lift the cover off the positioner. Display Cover Pneumatic Cover Figure 32 SVI II AP Pneumatic and Display Covers Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 79 © 2020 Baker Hughes Company. All rights reserved...
  • Page 80 There must be no gap between the housing and cover; torque spec is 55 in/lb. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 80...
  • Page 81 3. The flange area is not corroded and the surface is not scarred. 4. The four cover bolts are securely tightened to 55 in/lb. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 81 © 2020 Baker Hughes Company. All rights reserved...
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  • Page 83: A: Specifications And References

    1 G at 150 - 2000 Hz - Less than 2% of span Magnetic Field Influence Negligible at 30 A/m (EN61000-4-8) CE MARK certified to EN50081-2 and EN50082-2 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 83...
  • Page 84 TV = Supply Pressure QV = P2 for double acting units (N/A for standard diagnostic version; units sends zero) © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 84...
  • Page 85 430 stainless steel, PPS, 300 series stainless steel Mounting Bracket 300 series stainless steel Magnet Holder Corrosion Protected Anodized Aluminum 6061 T6 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 85 © 2020 Baker Hughes Company. All rights reserved...
  • Page 86 Loss of Input Signal Actuator Output fails to atmosphere Output Pressure 0-150 psi (10.3 bar) max. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 86...
  • Page 87 Loss of Input Signal Output drops to low pressure. Output Pressure 0-150 psi (10 bar) max Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 87 © 2020 Baker Hughes Company. All rights reserved...
  • Page 88 Output 1 fails to atmosphere Loss of Input Signal Output 2 fails to supply pressure. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 88...
  • Page 89 1. ATEX/FM/CSA/Intrinsic Safety & Exprf 4. ATEX (IS, NI) Approved Configuration Codes SVI2 AP- Figure 33 SVI II AP Model Numbering Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 89 © 2020 Baker Hughes Company. All rights reserved...
  • Page 90: Hazardous Location Installation

    The installation procedure is accurate at time of print. NOTE For further hazardous installation information please consult the factory. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 90...
  • Page 91 Wiring must be rated for at least 5ºC above the highest expected ambient temperature. ES-699 Rev AE Page 1 of 13 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 91 © 2020 Baker Hughes Company. All rights reserved...
  • Page 92 6. Verify that the air supply pressure cannot exceed the marking on the respective label. ES-699 Rev AE Page 2 of 13 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 92...
  • Page 93 Masoneilan. No substitution allowed. Minimum yield stress to be 296 N/mm^2 (43,000 psi) 4.4 Carbon Disulphide Exclusion ES-699 Rev AE Page 3 of 13 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 93 © 2020 Baker Hughes Company. All rights reserved...
  • Page 94 10% aluminum; care must be taken during installation to avoid impacts or friction that could create an ignition source. 5.4 Category II 3 (Zone 2) ES-699 Rev AE Page 4 of 13 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 94...
  • Page 95 30 V, 4-20 m A, 10 .3 BA R (15 0 PSI ) : -40 ° C to +85 º C ES-699 Rev AE Page 5 of 13 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 95 © 2020 Baker Hughes Company. All rights reserved...
  • Page 96 {Intrinsically Safe, gas} II 3D Ex tc IIIC T96°C Dc {Protection by Enclosure, dust} ES-699 Rev AE Page 6 of 13 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 96...
  • Page 97 6.8 Model Code: SVI2-abcdefgh (see section 3 above for explanation) 6.9 Serial Number: SN-nnyywwnnnn ES-699 Rev AE Page 7 of 13 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 97 © 2020 Baker Hughes Company. All rights reserved...
  • Page 98 DI to Control System SEE NOTE 8.6 LOAD SEE NOTE 8.6 Applies to ‘ia’ and ‘ic’ ES-699 Rev AE Page 8 of 13 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 98...
  • Page 99 Vmax = 30 Vdc; Imax = 125 mA; Ci = 8 nF; Li = 1 uH max = 900 mW. 8.5 SVI-II AP (+) and (-) PV 1-5VDC Terminals ES-699 Rev AE Page 9 of 13 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 99 © 2020 Baker Hughes Company. All rights reserved...
  • Page 100 Uo/Voc = 6.5 Volts Io/Isc = 72 mA Ca = 1.25 uF La = 2 mH Connect only to passive (Un-powered) switch. ES-699 Rev AE Page 10 of 13 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 100...
  • Page 101 The four cover bolts are securely tightened. Secure the four cover bolts by applying a torque of 55±5 in-lbs. ES-699 Rev AE Page 11 of 13 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 101 © 2020 Baker Hughes Company. All rights reserved...
  • Page 102 Make sure that: The gasket is seated in the groove. The retaining screws are snug. ES-699 Rev AE Page 12 of 13 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 102...
  • Page 103 03JUN13 ADR-003984 22APR15 ADR-004071 06OCT15 PDR ECO-0026891 28OCT16 PDR ECO-0029774 15NOV17 PDR ECO-0038580 23AUG19 ES-699 Rev AE Page 13 of 13 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 103 © 2020 Baker Hughes Company. All rights reserved...
  • Page 104: Spare Parts

    Spare Parts © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 104...
  • Page 105 Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 105 © 2020 Baker Hughes Company. All rights reserved...
  • Page 106 © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 106...
  • Page 107 O-RING ID 29.87 [1.176] WIDTH 1.78 [0.0703] REF NO 2- 720020224-681-0000 O-RING ID 9.137.82 [1.498] WIDTH 1.78 [0.0703] REF NO 2- 720014540-779-0000 Instructions Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 107 © 2020 Baker Hughes Company. All rights reserved...
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  • Page 109: B: Optional Switch Load Limits

    Voltage Switch switch (no Source Output current limit in place) Figure 34 Switch Installation Drawing without Load: Configuration Not Allowed © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 109...
  • Page 110 ON, the typical switch voltage is  1V. When the switch is on (closed) the external voltage must be dropped across the load (Figure 35). © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 110...
  • Page 111 SVI II AP Switch Output:  Voltage 1 V with switch ON Source Figure 35 Simplified Switch Installation Drawing: Correct Configuration Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 111 © 2020 Baker Hughes Company. All rights reserved...
  • Page 112 Option #2. The barrier must have adequate resistance to limit inrush current, as the fuse cannot limit inrush current (see Wiring Option #2). © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 112...
  • Page 113: C: Burst Mode Operations

    Cmd33: Device variables Choose the Burst command variables to be returned by referring to list of device variables in Table 16. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 113...
  • Page 114 ® (in HART 6) and 5.1.X ® (in HART P1-P2 Actuator pressure (if single acting) " Differential pressure (if double acting) © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 114...
  • Page 115 (An accumulated value of 100% travel = " 1 stroke. The travel does not need to occur in one move- ment.) Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 115 © 2020 Baker Hughes Company. All rights reserved...
  • Page 116 Open Stop Upper limit for valve Percent " Adjust- travel ment Percent of Analog Input current Percent " Range signal in percentage © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 116...
  • Page 117: Sample Tri-Loop Configuration

    TRI-LOOP. A resistor might be required on the positive leg of Channel 1 to limit the current to the TRI-LOOP. Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 117 © 2020 Baker Hughes Company. All rights reserved...
  • Page 118 Figure 38 Sample Tri-loop Configuration © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 118...
  • Page 119: D: Determining An Svi Positioner Compliance Voltage

    Use a 1K potentiometer as this is the maximum for most analog output cards and as at 20 mA this equals 20 VDC, which is a sufficient maximum. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 119...
  • Page 120: Compliance Test Set-Up

    > 9 VDC. This is the available system voltage at the maximum output. Table 17 lists some compliance voltage readings at positioner terminals at several currents. © 2020 Baker Hughes Company. All rights reserved Masoneilan SVI II AP Digital Positioner Quick Start Guide | 120...
  • Page 121 12 mA 10 V 9 to 10 V 16 mA 9.5 V 8.5 to 9.5 V 20 mA 8 to 9 V Masoneilan SVI II AP Digital Positioner Quick Start Guide =| 121 © 2020 Baker Hughes Company. All rights reserved...
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  • Page 124 Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or special damages, claims for lost profits, or third party claims arising from the use of the information, whether a claim is asserted in contract, tort, or otherwise.

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