Bürkert 8619 Operating Instructions Manual
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Bürkert 8619 Operating Instructions Manual

Modular transmitter
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Type 8619
8619 multiCELL WM AC
8619 multiCELL WM DC
8619 multiCELL
Modular transmitter/controller
Operating Instructions
(from software version B.00.01)

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Summary of Contents for Bürkert 8619

  • Page 1 Type 8619 8619 multiCELL WM AC 8619 multiCELL WM DC 8619 multiCELL Modular transmitter/controller Operating Instructions (from software version B.00.01)
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2017 Operating Instructions 1710/00_EU-ML 00569042 / Original_FR...

  • Page 3: Table Of Contents

    GENERAL INFORMATION ................................11 4.1 Manufacturer's address and international contacts ..................11 4.2 Warranty conditions ................................11 4.3 Information on the internet ............................11 DESCRIPTION ....................................14 Area of application ................................14 5.1 Construction of a 8619 multiCELL ...........................14 5.2 Construction of a 8619 multiCELL WM DC ......................15 5.3 Construction of a 8619 multiCELL WM AC ......................16 5.4 Description of the LEDs for the connection to the network (Industrial Ethernet only) ....17 5.5 5.6 Functional diagram ................................18 5.7 Description of the rating plate ............................22 TECHNICAL DATA ...................................26 Conditions of use of the 8619 multiCELL ......................26 6.1...
  • Page 4 8.10 "Parameters" menu ................................83 8.11 Calibration menu ................................132 8.12 "Diagnostics" menu ............................... 150 8.13 Tests menu ..................................156 8.14 Information menu ................................158 8.15 Structure of the configuration menus ......................... 159 8.16 Process inputs or values or process value network ..................177 REPAIR AND MAINTENANCE ..............................182 9.1 Safety instructions ................................. 182 9.2 Maintenance of the 8619 ............................182 9.3 If you encounter problems ............................182 English...
  • Page 5  SPARE PARTS AND ACCESSORIES ..........................190 10.1 Additional documentation ............................190 PACKAGING AND TRANSPORT ............................191 STORAGE ......................................191 DISPOSAL OF THE DEVICE ..............................191 English...
  • Page 6  English...
  • Page 7 Type 8619   ABOUT THE OPERATING INSTRUCTIONS ..........................8 Symbols used ..................................8 1.1 Definition of the word "device" ............................8 1.2 Definition of the word "Industrial Ethernet" ......................9 1.3 Validity of the Operating Instructions ........................9 1.4 BASIC SAFETY INFORMATION ...............................10 GENERAL INFORMATION ................................11 Manufacturer's address and international contacts ..................11 4.1 Warranty conditions ................................11 4.2 Information on the internet ............................11 4.3 English...

  • Page 8: About The Operating Instructions

    The word "device" used in the Operating Instructions refers to the controller/transmitter: • type 8619 multiCELL, i.e. the panel-mounted versions, • type 8619 multiCELL WM AC, i.e. the wall-mounted versions with an AC operating voltage, • type 8619 multiCELL WM DC, i.e. the wall-mounted versions with a DC operating voltage,...

  • Page 9: Definition Of The Word "Industrial Ethernet

    Type 8619 AbouttheOperatingInstructions 1.3 Definition of the word "Industrial Ethernet" The term “Industrial Ethernet” as used in the Operating Instructions, refers to the devices that communicate with the industrial network protocols Modbus TCP, PROFINET or EtherNet/IP. 1.4 Validity of the Operating Instructions The Operating Instructions are valid for the devices from software version B.00.01 →...

  • Page 10: Basic Safety Information

    ▶ Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it. ▶ All equipment connected to the 8619 must be double insulated with respect to the mains according to the standard IEC 61010-1:2010.

  • Page 11: General Information

    The condition governing the legal warranty is the conforming use of the device in observance of the operating condi- tions specified in the Operating Instructions. 4.3 Information on the internet You can find the Operating Instructions and technical data sheets regarding the type 8619 at: www.burkert.com English...
  • Page 12 Type 8619  English...
  • Page 13 Type 8619  DESCRIPTION ....................................14 Area of application ................................14 5.1 Construction of a 8619 multiCELL ...........................14 5.2 Construction of a 8619 multiCELL WM DC ......................15 5.3 Construction of a 8619 multiCELL WM AC ......................16 5.4 Description of the LEDs for the connection to the network (Industrial Ethernet only) ....17 5.5 Functional diagram ................................18 5.6 5.6.1 Arithmetic functions ..........................19 5.6.2 Function MATH ..........................19 5.6.3 Function PASS ..........................20 5.6.4 Function REJECT ..........................20 5.6.5 Function DEVIAT ..........................20...

  • Page 14: Description

    Type 8619 Description DESCRIPTION 5.1 Area of application The device is a multifunction product intended to display, record, transmit, exchange and regulate various physical parameters. 5.2 Construction of a 8619 multiCELL Device with Ethernet extension Device without Ethernet extension module module A: Standardised 1/4 DIN housing (92x92 mm) with seal, to be mounted in the door of the electrical enclosure or...

  • Page 15: Construction Of A 8619 Multicell Wm Dc

    Type 8619 Description 5.3 Construction of a 8619 multiCELL WM DC Device without Ethernet exten- sion module Device with Ethernet exten- sion module A: Wall-mounting housing; Cover with seal, closed by 4 screws; Display with navigation button, dynamic keys and LEDs B: Main board (identified by "M0" on the plate) with two digital inputs (identified by "DI", digital input), two 4...20 mA current outputs (identified by "AO", analogue output) and two digital outputs (identified by "DO",...

  • Page 16: Construction Of A 8619 Multicell Wm Ac

    Type 8619 Description 5.4 Construction of a 8619 multiCELL WM AC Device without Ethernet exten- sion module Device with Ethernet exten- sion module A: Wall-mounting housing; Cover with seal, closed by 4 screws; Display with navigation button, dynamic keys and LEDs B: Main board (identified by "M0" on the plate) with two digital inputs (identified by "DI", digital input), two 4...20 mA current outputs (identified by "AO", analogue output) and two digital outputs (identified by "DO",...

  • Page 17: Description Of The Leds For The Connection To The Network (Industrial Ethernet Only)

    Type 8619 Description 5.5 Description of the LEDs for the connection to the network (Industrial Ethernet only) An Industrial Ethernet device has 2 LEDs on each RJ45 connector to show the status of the connection to the network. Link LED Link/Act LED (yellow) (green) Fig. 4 :  Location of the LEDs of an RJ45 connector  LEDs Behaviour Meaning Connection to the parent protocol layer is established. Data are fast blinking being exchanged.

  • Page 18: Functional Diagram

    1 and 2 pH/Redox sensor Ethernet data Temperature sensor Display Pt100 / Pt1000 Memory card Simultaneously active  1)  PVN: Process value network. Process values coming from a network controller (for example a PLC) via the Ethernet  2)  network (see chap. 8.10.24, page 125)  Ethernet data: values coming from the 8619 MultiCELL via the Ethernet network to a network controller (for example a  3)  PLC).  Refer to the supplement related to the Ethernet protocols for the type 8619, available on: www.burkert.com English...
  • Page 19 Type 8619 Description 5.6.1 Arithmetic functions Availability Standard on all models Formula For all the formulae below, A or B may be the result of another function • A + B • A – B • A / B • A * B Use Operation between two values.
  • Page 20 Type 8619 Description 5.6.3 Function PASS Availability Standard on all models Formula A/B * 100% Use Calculation of the passage rate. 5.6.4 Function REJECT Availability Standard on all models Formula (1 - A/B) * 100 % Use Calculation of the rejection rate.
  • Page 21 Type 8619 Description 5.6.9 Function PID Availability Optional (see section 8.10.4) Formula Continuous regulation Use For all input types; with internal or external setpoint. 5.6.10 Function "Time dosing" Availability Optional (see section 8.10.4) Use In a cooling tower, for example; used to dose 2 products at fixed intervals or for twice daily dosing scheduled over one week.

  • Page 22: Description Of The Rating Plate

    Type 8619 Description 5.7 Description of the rating plate 2xDI - 2xAO - 2xDO - SD CARD 8619 multiCELL pH/ORP - PT100/1000 Supply: 12...36 V DC, 2 A RES COND 2/4 POLES PT100/1000 Temp: -10...+60 °C 2xAO - 2xDO IP65 PANEL (FRONT) IP20 (REAR) S-N:1110 00560204 Softw.:...
  • Page 23 Type 8619 Description 5.7.1 Additional markings (only for an Ethernet version) Modbus TCP Fig. 6 :  Marking with the protocols (example)  DC-B0-58-FF-FF-FF Fig. 7 :  Marking with the MAC address of the device (example)  English...
  • Page 24 Type 8619  English...
  • Page 25 Type 8619  TECHNICAL DATA ...................................26 6.1 Conditions of use of the 8619 multiCELL ......................26 6.2 Conditions of use of the 8619 multiCELL WM DC ...................26 6.3 Conditions of use of the 8619 multiCELL WM AC ...................27 6.4 Compliance to standards and directives ......................27 6.5 Material data ..................................28 6.6 Dimensions ...................................29 6.7 Electrical specifications of the 8619 multiCELL ....................30 Electrical specifications of the 8619 multiCELL WM DC ................31 6.8 Electrical specifications of the 8619 multiCELL WM AC ................32 6.9 6.10 Specifications common to all the versions ......................33 6.10.1 Specifications of the memory card reader/recorder ..............33 6.10.2 Flow rate measurement ........................33...

  • Page 26: Technical Data

    Type 8619 Technicaldata TECHNICAL DATA 6.1 Conditions of use of the 8619 multiCELL Ambient temperature • without extension modules • –10...+70 °C • with extension modules • –10...+60 °C Air humidity < 85%, not condensing Height above sea level max. 2000 m Protection rating according to EN 60529 •...

  • Page 27: Conditions Of Use Of The 8619 Multicell Wm Ac

    Type 8619 Technicaldata 6.3 Conditions of use of the 8619 multiCELL WM AC Observe the maximum permissible load as a function of the ambient temperature. See the derating curves Fig. 10 chap. 6.9. Ambient temperature –10...+70 °C Air humidity < 85%, not condensing Height above sea level max. 2000 m...

  • Page 28: Material Data

    Type 8619 Technicaldata Identification on the device Certification Variable key Measuring Equipment UL-listed PU02 ® EXXXXXX UL-recognized PU01 For Ethernet versions, the device is certified by the following certification bodies: • ODVA for EtherNet/IP protocol, • PI for PROFINET protocol. 6.5 Material data Tab. 2 :  Materials in contact with the ambient air  Material...

  • Page 29: Dimensions

    Type 8619 Technicaldata Silicone copper alloy, ther- moplastic, gold- plated contacts PBT, contacts in gold-plated copper alloy Stainless steel 304 Stainless steel 316 (A4) Silicone Fig. 8 :  Component materials of the 8619 multiCELL  copper alloy, thermoplastic, PA66 PA66 gold-plated contacts Stainless steel 316 (A4) Stainless steel 304...

  • Page 30: Electrical Specifications Of The 8619 Multicell

    Type 8619 Technicaldata 6.7 Electrical specifications of the 8619 multiCELL Electrical supply 12...36 V DC • filtered and regulated • SELV circuit, at a non-hazardous energy level • Tolerance: ±10% • Maximal consumption: 2 A Specifications of the 12...36 V DC power • Limited power source according to §9.4 of EN 61010-1 standard source (not provided) of the UL devices, •...

  • Page 31: Electrical Specifications Of The 8619 Multicell Wm Dc

    Type 8619 Technicaldata 6.8 Electrical specifications of the 8619 multiCELL WM DC Electrical supply 12...36 V DC • filtered and regulated • SELV circuit, at a non-hazardous energy level • Tolerance: ±10% • Maximal consumption: 2 A Own consumption (without extension 2 VA module, outputs not connected) Power distribution •...

  • Page 32: Electrical Specifications Of The 8619 Multicell Wm Ac

    1,3 A max.: observe the maximum permissible load as a function of the ambient temperature. See the derating curves Fig. 10. Maximum current of the load 8619 multiCELL WM AC, without extension module 8619 multiCELL WM AC, with extension module +10 +20 +30 +40 +50 +60 +70 [°C]...

  • Page 33: Specifications Common To All The Versions

    Type 8619 Technicaldata All analogue outputs ("AO") • 4...20 mA current • Any connection mode, in sink or source mode • Galvanically isolated • Protected against polarity reversal • Max. loop impedance 1100 W at 36 V DC, 610 W at 24 V DC, 100 W at 12 V DC All digital outputs ("DO")
  • Page 34 Type 8619 Technicaldata 6.10.3 Specifications of the "Input" module Power consumption 0.1 VA Digital inputs ("DI") • Switching threshold V : 5...36 V DC • Switching threshold V : < 2 V DC • Input impedance: 3 kW • Galvanically isolated • Protected against polarity reversal and voltage spikes •...
  • Page 35 Type 8619 Technicaldata 6.10.5 Specifications of the "pH/ORP" module pH measurement • pH measurement range • –2.00...+16.00 pH • Resolution of pH measurement • 0.01 pH • Systematic variation in the pH • ±0.02 pH + pH probe error measurement • Potential difference measurement range • –600...+600 mV •...
  • Page 36 Type 8619 Technicaldata 6.10.6 Specifications of the conductivity module "COND" 5 W...1 MW Resistance measurement (without conductivity sensor connected) Power consumption 0.25 VA Conductivity cell type With 2 or 4 electrodes; the specifications of Bürkert cells are described in the related operating instructions. Conductivity measurement (with connected conductivity sensor) • Measurement range •...

  • Page 37: Specifications Of The Industrial Ethernet Protocols

    Type 8619 Technicaldata 6.11 Specifications of the Industrial Ethernet protocols 6.11.1 Modbus TCP protocol TCP port Protocol Internet protocol, version 4 (IPv4) Network topology • Tree • Star • Line (open daisy chain) IP configuration • Fixed IP • BOOTP (Bootstrap Protocol) • DHCP (Dynamic Host Configuration Protocol)
  • Page 38 Type 8619 Technicaldata 6.11.2 PROFINET protocol Product type Compact field IO device PROFINET IO specification V2.3 Network topology • Tree • Star • Ring (closed daisy chain) • Line (open daisy chain) Network management • LLDP (Link Layer Discovery Protocol) • SNMP V1 (Simple Network Management Protocol) •...
  • Page 39 Type 8619 Technicaldata 6.11.3 EtherNet/IP protocol Protocol Internet protocol, version 4 (IPv4) Network topology • Tree • Star • DLR (Device Level Ring) for closed daisy chain • Linear for open daisy chain IP configuration • Fixed IP • BOOTP (Bootstrap Protocol) •...
  • Page 40 Type 8619  English...
  • Page 41 Wiring the 12...36 V DC electrical supply for a 8619 multiCELL ..........48 7.3.4 Wiring the 12...36 V DC electrical supply for a 8619 multiCELL WM DC ......48 7.3.5 Wiring the 110...240 V AC electrical supply for a 8619 multiCELL WM AC ....50 7.3.6...

  • Page 42: Installation And Wiring

    ▶ Use preferably probes or sensors sold by Bürkert. ▶ Read and follow the Operating Instructions manuals of all the instruments connected to the device. ▶ On a 8619 multiCELL WM, only authorized personnel may insert in or remove the memory card from the reader/recorder.

  • Page 43: Installation Procedure

    Type 8619 Installationandwiring 7.2 Installation procedure 1. To carry out mechanical installation: Depending on the version, follow the instructions in section 7.2.1 or 7.2.2. 2. To wire the device: Depending on the version, follow the instructions in section 7.3. 7.2.1 Installing a 8619 multiCELL on an enclosure or electrical cabinet →...

  • Page 44: Installing A 8619 Multicell Wm On A Support

    If the bodies of the cable glands are loose, tighten them with a torque of 5.5 N·m ±20% (4,06 lbf·ft ±20%). The 8619 multiCELL WM is installed on a support using the wall-mounting fastening plate. → Choose a location such that: •...
  • Page 45 Step 3: Installing the device on the fastening plate. → Align the base of the slides with the height of the runners. runners slides → Insert the 4 slides into the 4 runners until you hear a click. Fig. 12 :  Installation of a 8619 multiCELL WM on a support  English...

  • Page 46: Electrical Wiring

    Type 8619 Installationandwiring 7.3 Electrical wiring DANGER Risk of injury due to electrical voltage. ▶ If a 12...36 V DC wall-mounted version is installed either in a wet environment or outdoors, all the electrical voltages must be of max. 35 V DC. ▶ Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it.

  • Page 47: Specifications Of The Cables And Conductors

    → For an Ethernet version, use RJ45 cables that respect the specifications described in Tab. 4. The electrical connections are carried out via terminal blocks and, on an Ethernet version, via RJ45 ports: • Directly, on a 8619 multiCELL. • Via the cable glands, on a 8619 multiCELL WM. Tab. 3 :   Specifications of the cables and conductors for the terminal blocks ...

  • Page 48: Wiring The 12

    → Use the rightmost cable gland for the electrical power supply cable. → Wire the 12...36 V DC power supply for a 8619 multiCELL WM on a terminal block marked 12...36 V DC. → Connect the functional earth of the installation to the earth screw of the device (see section 5, Fig. 2) using a lug with an eyelet, suitable for the M4 earth screw and earth conductor.
  • Page 49 Type 8619 Installationandwiring Removable screw terminals, 2-positions, green 12-36 VDC Electrical power supply Fig. 14 :  Wiring the 12...36 V DC electrical supply for a 8619 multiCELL WM  English...

  • Page 50: Wiring The 110

    → Wire the 110...240 V AC power supply for a 110-240 V~ 50/60 Hz 8619 multiCELL WM AC on a terminal block marked 110...240 V AC. → Connect the protective earth of the installation to the earth screw of the device (see section 5, Fig.

  • Page 51: Supplying An External Instrument Via A 8619 Multicell

    • is equal to the supply voltage of the 8619 multiCELL WM DC which is supplied with a voltage of 12...36 V DC. • is equal to a voltage of 24 V DC on a 8619 multiCELL WM AC which is supplied with a voltage of 110...240 V AC.

  • Page 52: Wiring The Inputs And Outputs On The Main Board "M0

    Type 8619 Installationandwiring 7.3.8 Wiring the inputs and outputs on the main board "M0" The main board "M0" has: • 2 digital inputs (marked DI1 and DI2), for connecting a flow sensor for example • Two 4...20 mA analogue outputs (marked AO1 and AO2) • 2 digital outputs (marked DO1 and DO2) The inputs and outputs are galvanically insulated and therefore floating.

  • Page 53: Examples Of The Connection Of Flowmeters To A 8619 Multicell

    Type 8619 Installationandwiring 7.3.9 Examples of the connection of flowmeters to a 8619 multiCELL 12...36 VDC Electrical power supply Removable screw FE = functional earth terminals, 21-posi- tions, black SUPPLY PWR OUT DI1 AO2 FE Fig. 19 :  Wiring 2 flow sensors type 8030 via 2 connectors type 2508  8041 8077 Pls- Pls+ 4...20 12...36 VDC Electrical pow- er supply Removable screw...

  • Page 54: Examples Of The Connection Of A Solenoid Valve To A 8619 Multicell Wm

    Type 8619 Installationandwiring 7.3.10 Examples of the connection of a solenoid valve to a 8619 multiCELL WM The solenoid valve can be connected to the device via main board "M0" or via the output module "OUT". → If a solenoid valve is connected to the device, connect a flyback diode in parallel to the solenoid valve. If the solenoid valve is connected via a type 2508 connector, this connector is available with an integrated flyback diode.

  • Page 55: Identifying The Pins On The Extension Modules

    Type 8619 Installationandwiring 7.3.11 Identifying the pins on the extension modules If you use terminal blocks other than those supplied with the device, these terminal blocks will not be marked. Fig. 22 enables labelling of the terminals. MEMORY CARD SUPPLY DI2 FE AO1 AO2 FE DO1 DO2 FE PWR OUT Terminal No.

  • Page 56: Wiring The Industrial Ethernet

    → Insert the RJ45 connector in the RJ45 port. → Do the settings of the Ethernet connection. Refer to the Supplement related to the Type 8619 Industrial Eth- ernet protocol (Operating Instructions of the Industrial Ethernet protocols), available on: www.burkert.com.

  • Page 57: Connection Example Of The Ethernet Module

    Type 8619 Installationandwiring 7.3.13 Connection example of the Ethernet module 8619 PORT2 PORT1 Computer Fig. 24 :  Connection example of a computer and a PLC to the Ethernet module  English...

  • Page 58: Wiring The Module "Input

    Type 8619 Installationandwiring 7.3.14 Wiring the module "INPUT" The module "INPUT" has: • Two analogue inputs; • Two digital inputs. The inputs are galvanically insulated, and therefore floating. 1st 0/4...20 mA output (at external instrument) 0 VDC 2nd 0/4...20 mA output (at external instrument) 5...36 VDC...
  • Page 59 Type 8619 Installationandwiring 1st 0/4...20 mA output 2nd 0/4...20 mA output (at external instrument) (at external instrument) + - I 12...36 VDC 12...36 VDC 0 VDC 0 VDC 1st digital output (at external instrument) 0 VDC 12...36 VDC 2nd digital output...

  • Page 60: An Example Of The Connection Of A Chlorine Sensor Type 8232 (Order Code 568523 Or 568524) To The Module "Input

    Type 8619 Installationandwiring 7.3.15 An example of the connection of a chlorine sensor type 8232 (order code 568523 or 568524) to the module "INPUT" NOTE The chlorine sensor type 8232 may be damaged by the electrical power supply. ▶ Power the chlorine sensor with a voltage 12...30 V DC. Electrical supply to Electrical supply to the chlorine sensor the chlorine sensor 12...30 VDC 12...30 VDC Removable Removable screw terminals, screw terminals,...

  • Page 61: Example Of The Connection Of A Chlorine Sensor Type 8232 (Order Code 565164) To The Module "Input

    Electrical power supply of the device SUPPLY PWR OUT DI1 AO2 FE Brown White Green Yellow Chlorine sensor (mV-version) Removable screw terminals, 9-positions, orange 6 7 8 (AI1) (AI2) (DI1) (DI2) Module "INPUT"of the device FE = functional earth Fig. 30 :  Connection of the chlorine sensor type 8232 (mV-version, with order code 565164), powered via the 8619  multiCELL English...

  • Page 62: Wiring The Output Module "Out

    Type 8619 Installationandwiring 7.3.17 Wiring the output module "OUT" The module "OUT" has: • Two 4...20 mA analogue outputs; • Two digital outputs. The outputs are galvanically insulated, and therefore floating. 1st 4...20 mA 2nd 4...20 mA input (at input (at external external instrument) instrument) 0 VDC 12...36 VDC...

  • Page 63: Wiring The "Ph/Orp" Module

    Type 8619 Installationandwiring 7.3.18 Wiring the "pH/ORP" module • To avoid the influence of disturbances, wire the pH sensor in symmetric mode. In this case, it is com- pulsory to wire the equipotential electrode. • When the pH sensor is wired in asymmetrical mode, measurement of the pH may drift over time when the equipotential electrode is not wired.

  • Page 64: Examples Of Connections To The "Ph/Orp" Module

    Type 8619 Installationandwiring Black Temperature sensor Reference electrode pH measurement electrode Strap (not delivered) 6 7 8 Removable screw terminals, 9-positions, grey FE = functional earth Colour of the wires in Bürkert connection cables with order codes 561904, 561905 or 561906.
  • Page 65 Type 8619 Installationandwiring • To avoid the influence of disturbances, wire the pH sensor in symmetric mode. In this case, it is com- pulsory to wire the equipotential electrode. • When the pH sensor is wired in asymmetrical mode, measurement of the pH may drift over time when the equipotential electrode is not wired.

  • Page 66: Wiring The Conductivity Module "Cond

    Type 8619 Installationandwiring wire colour signal Translucent pH sensor Red (coax cable reference electrode strap (not shielding) translucent delivered) Blue rhodium electrode Green/Yellow cable shielding Grey sensor body 6 7 8 Green Pt1000 Removable screw terminals, 9-positions, grey White Pt1000 FE = functional earth Fig. 38 : ...

  • Page 67: Examples Of Connection To The Conductivity Module "Cond

    Type 8619 Installationandwiring Temperature sensor 6 7 8 Removable screw terminals, 9-positions, green FE = functional earth Fig. 40 :  Wiring a resistive conductivity cell with 4 electrodes and a Pt100 or Pt1000 temperature sensor to a conductivity  module "COND" 7.3.21 Examples of connection to the conductivity module "COND" FE = functional earth 6 7 8 Connector terminal block 2508 Removable screw terminals, for the 8220 conductivity sensor 9-positions, green Fig. 41 : ...
  • Page 68 Type 8619 Installationandwiring wire colour signal Temperature sensor Pink current injection + Green conductivity measurement + Brown conductivity measurement - Yellow current injection - Grey Pt1000 White Pt1000 6 7 8 Blue Pt1000 Removable screw terminals, 9-positions, green FE = functional earth Fig. 42 : ...
  • Page 69 Type 8619 Installationandwiring wire colour signal Temperature sensor current injection + translucent conductivity measurement + Grey conductivity measurement - Blue current injection - Green/yellow functional earth 6 7 8 Removable screw terminals, 9-positions, green FE = functional earth Colour of the wires of the connection cables with order codes 554855, 554856 and 554857.
  • Page 70 Type 8619 Installationandwiring English...
  • Page 71 8.7 Process level ..................................81 8.8 Configuration level access ............................82 8.9 8.10 "Parameters" menu ................................83 8.10.1 Setting the 8619 date and time .....................83 8.10.2 Selecting the display language ......................83 8.10.3 Modifying the PARAMETERS menu access code ..............83 8.10.4 Consulting and/or activating the available software options ............83 8.10.5...
  • Page 72 Type 8619  8.11 Calibration menu ................................132 8.11.1 Enabling/disabling the Hold function ..................132 8.11.2 Modifying the Calibration menu access code ................. 133 8.11.3 Adjusting the current outputs ...................... 133 8.11.4 Calibrating an analogue input AI1 or AI2 connected to a sensor other than a chlorine sensor ..........................
  • Page 73 Type 8619  8.16.2 On the M1:Ethernet module ......................177 8.16.3 On the input module ........................178 8.16.4 On the pH/redox module ....................... 178 8.16.5 On the conductivity module ......................179 8.16.6 On the additional outputs module ....................179 English...

  • Page 74: Adjustment And Commissioning

    Type 8619 Adjustmentandcommissioning ADJUSTMENT AND COMMISSIONING 8.1 Safety instructions WARNING Risk of injury due to non-conforming adjustment. Non conforming adjustment could lead to injuries and damage the device and its environment. ▶ The operators in charge of adjustment must have read and understood the contents of this operating instructions. ▶ In particular, observe the safety recommendations and intended use.

  • Page 75: Using The Navigation Button And The Dynamic Keys

    Type 8619 Adjustmentandcommissioning 8.3 Using the navigation button and the dynamic keys The arrows displayed show the directions in which you can browse in this view. To activate the dynamic MENU ABORT SAVE OK To activate the dynamic function to the far left, function to the far right,...
  • Page 76 Type 8619 Adjustmentandcommissioning You want to... Press..select the highlighted character or mode Dynamic function "SEL" ...browse in Process level next view previous next level previous view level ...browse in the Configuration level menus display the next display the pre- menu vious menu ...browse in the menu functions...

  • Page 77: Entering Text

    Type 8619 Adjustmentandcommissioning 8.4 Entering text This section describes how to use the keyboard displayed to modify the name of a process variable (13 char- acters max.), a function (12 characters max.) or the title of a view (12 characters max.). Cursor of the data entering area...

  • Page 78: Entering A Numerical Value

    Type 8619 Adjustmentandcommissioning 8.5 Entering a numerical value → Accessing, for example, the manual calibration function for a conductivity sensor. Refer to section 8.9 to access the "Calibration" menu. Calibration Mx:Conductivity Manual calibration Cond manual calib After confirming the entered 4.294 S/cm numerical value by pressing "OK", modify the unit selected by...

  • Page 79: Description Of The Icons

    Type 8619 Adjustmentandcommissioning 8.6 Description of the icons M0:MAIN 29/06/2010 13:40 6.000 20.00 MENU Fig. 49 :  Position of the icons  Icon Meaning and alternatives Default icon when process monitoring is not activated via the "Diagnostics" menu; if monitoring is activated, this icon indicates that the parameters monitored are not out of range.

  • Page 80: Operating Levels

    Type 8619 Adjustmentandcommissioning 8.7 Operating levels The device has 2 operating levels: Process level See section 8.8 for the description of the Process level. Configuration level This level comprises 5 menus: Menu title Relevant icon This is when the "Parameters": see section 8.10 device is be- ing parame- tered....

  • Page 81: Process Level

    Type 8619 Adjustmentandcommissioning 8.8 Process level M6:Outputs 29/06/2010 13:40 M2:Conductivity 29/06/2010 13:40 mS/cm M1:pH 29/06/2010 13:40 29/06/2010 M0:MAIN 13:40 ..6.53 5.000 M0:MAIN 29/06/2010 25.2 13:40 0.500 °C 12.00 39.20 30.00 MENU °C 25.2 1.000 6.000 33.00 20.00 MENU Views of the modules connected to the device (cannot be modified): •...

  • Page 82: Configuration Level Access

    Type 8619 Adjustmentandcommissioning 8.9 Configuration level access Parameters This is when the Code device is be- ing parame- tered........ "Param- System On any view in incorrect Display This is eters" code when the Process level, device is be- Functions ing parame- tered....

  • Page 83: Parameters" Menu

    Type 8619 Adjustmentandcommissioning 8.10 "Parameters" menu 8.10.1 Setting the 8619 date and time Refer to section 8.9 to access the "Parameters" menu. Parameters System Date YYYY/MM/DD Time HH:MM This is This is when the when the device is be- device is be- ing parame- ing parame- tered....

  • Page 84: Saving The Settings On The Memory Card

    Type 8619 Adjustmentandcommissioning Parameters System Software options Options list Datalogger This is This is when the Dosing when the device is be- device is be- ing parame- ing parame- tered.... Flow tered............ Concentration ETH. Protocols ENTERING Activate option When an option is ticked, it is activated in the device.

  • Page 85: Loading Settings From The Memory Card

    Type 8619 Adjustmentandcommissioning 8.10.6 Loading settings from the memory card This function is used to load settings from the memory card, initially saved on it. The device receiving the settings must be identical to the one from which these data originate. • Check that both devices have the same order code and the same activated software options. Refer to section 8.9 to access the "Parameters" menu.

  • Page 86: Customising User Views 1 To 4

    Type 8619 Adjustmentandcommissioning 8.10.8 Customising user views 1 to 4 Refer to section 8.9 to access the "Parameters" menu. Parameters Display User view 1.4 Type: None 1 line This is This is when the when the device is be- device is be- 2 lines ing parame- ing parame- tered....
  • Page 87 Type 8619 Adjustmentandcommissioning One of the "PVs" in the conductivity module, available for the customised "Ux" views, is "USP" (see section 8.10.26). - UNIT: Select the units in which the digital input, the analogue output, the physical parameter or a value sent by a PLC (PVN), selected in the PV list above, is displayed.

  • Page 88: Renaming A Process Variable

    Type 8619 Adjustmentandcommissioning 8.10.9 Renaming a process variable To retrieve the original name of a variable, even after modification and saving: → Move the selector into the customised name entering area. → delete all the characters and save. Refer to section 8.9 to access the "Parameters" menu.

  • Page 89: Configuring An Arithmetic Function

    Type 8619 Adjustmentandcommissioning 8.10.12 Configuring an arithmetic function A–B Fx : A+B A–B (A/B)[%] (1–A/B)[%] (A/B)[%] (A/B–1)[%] (1–A/B)[%] MATH (A/B–1)[%] α op β op γ A op B op Fig. 55 :  Arithmetic functions  The functional block is used to calculate the image using one of the arithmetic functions available for 2 variables, A and B, selected from the process variables available.
  • Page 90 Type 8619 Adjustmentandcommissioning Once the function has been configured and activated, the result "Fx:" calculated is available in the list of process variables on the "M0:MAIN" board. This list appears in the output configuring, user view config- uring and datalogging menus to: •...

  • Page 91: Configuring A "Prop" Proportional Function

    Type 8619 Adjustmentandcommissioning TYPE: Choose the type of the function. NAME: Rename the function chosen. See section 8.4 Entering text. This name appears in the view associated with this function in Process level. STATE: Used to activate (choose "ON") or deactivate (choose "OFF") the view of the function selected in Process level.
  • Page 92 Type 8619 Adjustmentandcommissioning Once the function has been configured and activated, the result "Fx:" calculated is available in the list of process variables on the "M0:MAIN" board. This list appears in the output configuring, user view config- uring and datalogging menus to: •...
  • Page 93 Type 8619 Adjustmentandcommissioning Fx: CMD1 100% Lim+ Lim- Fig. 58 :  Using the "LIM-" and "LIM+" parameters on a "PROP" function  CMD SAFE: Confirm (select "Mode: ON") or do not confirm (select "Mode:OFF") the use of a fallback position on the output when the "System switch" event (see section 8.10.18) has the state "ON". When use of the fallback position is confirmed, enter a fallback position value of between 0 and 100% for each output.
  • Page 94 Type 8619 Adjustmentandcommissioning F1:PROP 29/06/2010 13:40 250.2 µS/cm Value of the process variable selected CMD1 13.00 Result of the function, in automatic mode MENU MANUAL press this dynamic key to activate manual mode F1:PROP 29/06/2010 13:40 250.2 µS/cm Value of the process variable selected CMD1 13.00...

  • Page 95: Configuring An "Onoff" Control Function

    Type 8619 Adjustmentandcommissioning 8.10.14 Configuring an "ONOFF" control function This function is used to set the on/off control. A conductivity control system can be combined with the "time dosing" function (see section 8.10.16) to carry out a purging step (prebleed) before dosing. Once the function has been configured and activated, the result "Fx:" calculated is available in the list of process variables on the "M0:MAIN"...
  • Page 96 Type 8619 Adjustmentandcommissioning Refer to section 8.9 to access the "Parameters" menu. ONOFF Type: Parameters Functions F1...F12: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered........
  • Page 97 Type 8619 Adjustmentandcommissioning non-inverted mode inverted mode Fx: CMD1 Fx: CMD1 hysteresis hysteresis 100% 100% parameter parameter Setpoint Setpoint Fig. 62 :  Non-inverted and inverted hysteresis mode  MAXONTIME: Enter the max. authorised duration of output control: after this period, the output is deactivated. conductivity standard setpoint prebleed setpoint "PBLIMITx"...

  • Page 98: Configuring A Pid (Proportional Integral Derivative) Control Function

    Type 8619 Adjustmentandcommissioning CMD SAFE: Confirm (select "Mode: ON") or do not confirm (select "Mode:OFF") the use of a fallback position on the output when the "System switch" event (see section 8.10.7) has the state "ON". When use of the fallback position is confirmed, enter a fallback position value of between 0 and 100% for each output.
  • Page 99 Type 8619 Adjustmentandcommissioning Refer to section 8.9 to access the "Parameters" menu. Parameters Functions F1...F12: Type: PID Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered........
  • Page 100 Type 8619 Adjustmentandcommissioning I. CONFIGURING THE PID FUNCTION Refer to section 8.9 to access the Parameters menu. Parameters Functions F1...F12: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered............ Setup Channel: Mono...
  • Page 101 Type 8619 Adjustmentandcommissioning 29/06/2010 F4:PID 13:40 Measured value of the process L/min 64.91 variable chosen L/min Value of the setpoint SP-PV: 0.166 Result of the PID function (channel 1) 0.00 CMD1 Result of the PID function (channel 2) 6.48 CMD2 MENU SP-PV:...
  • Page 102 Type 8619 Adjustmentandcommissioning PV: Choose the process input from the list displayed by the device. This value may be a measurement input, the result of the function or a value sent by a PLC (PVN). See section 8.16. SP TYPE: Choose between an internal setpoint value (choose "internal") or an external setpoint value (choose "external";...
  • Page 103 Type 8619 Adjustmentandcommissioning Parameters Functions F1...F12: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered............ Setup Advanced SP limits: State: ENTERING SPlimits- SPlimits+: ENTERING CutOff: Mode: Cut- Cut+...
  • Page 104 Type 8619 Adjustmentandcommissioning INVERSION: Used to invert (choose "ON") or not (choose "OFF") the operating direction of the output depending on the indication of the difference between setpoint (SP) and measurement (PV). This function is used in particular in an acid-base regulation.
  • Page 105 40 - 80 %). The parameters "Lim-" and "Lim+" enable a correspondence between the working range of the actuator and that of the 8619: see Fig. 71. STATE OFF: When scaling of the output is configured using the parameters "Lim-" and "Lim+", the parameter "STATE OFF"...

  • Page 106: Configuring A Time Dosing Cycle

    Type 8619 Adjustmentandcommissioning 8.10.16 Configuring a time dosing cycle This function is available as an option. See section 8.10.4. It is used to add one or two products to the process, either at regular intervals ("DoMode" = "Period"), or according to the days of the week ("DoMode" = "Week"). The quantity added is proportional to the time open (programmable) of the command unit.
  • Page 107 Type 8619 Adjustmentandcommissioning Date and time of the next dosing cycle (updated at the end of the dosing F5:TDOS 29/06/2010 13:40 cycle on channel 1) 10/01/02 09:00 Result of the command (channel 1) 0.00 CMD1 Date and time of the next dosing cycle (updated at the end of the dosing...
  • Page 108 Type 8619 Adjustmentandcommissioning Refer to section 8.9 to access the "Parameters" menu. TIME DOSING Parameters Functions F1...F12: Type: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered....
  • Page 109 Type 8619 Adjustmentandcommissioning CHANNEL 1/CHANNEL 2: Set the parameters for channel 1 and, if "CHANNEL" = "DUAL", channel 2. - MODE: Choose to deactivate (choose "OFF") channel 1 or 2 or to configure the channel in dosing mode at regular intervals (choose "Period") or dosing according to the days of the week (choose "Week"). See details below for each mode.
  • Page 110 Type 8619 Adjustmentandcommissioning ON/OFF FX: Combine the TIME DOSING function with an ONOFF function (see section 8.10.14) for a conduc- tivity measurement only in order to ensure prebleed of the system. Configure and activate the "ONOFF" function before this "TIME DOSING" function so that it appears in this menu.

  • Page 111: Configuring A "Volume Dosing" Function

    Type 8619 Adjustmentandcommissioning 8.10.17 Configuring a "Volume Dosing" function This function is available as an option. See section 8.10.4 This function is used to add a product to a process during a predefined period after a predefined volume of fluid has been totalised. setpoint (SP) system switch...
  • Page 112 Type 8619 Adjustmentandcommissioning 29/06/2010 F6:VDOS 13:40 Total volume metered, in the chosen unit of volume 22788 Value of the setpoint 400.0 SP-PV: Result of the function 0.00 CMD1 MENU SP-PV: MANUAL press this dynamic key to activate manual mode F6:VDOS 29/06/2010...
  • Page 113 Type 8619 Adjustmentandcommissioning Refer to section 8.9 to access the "Parameters" menu. Parameters Functions F1...F12: VOL. DOSING Type: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered....

  • Page 114: Configuring The "System Switch" Event

    Type 8619 Adjustmentandcommissioning 8.10.18 Configuring the "System switch" event The "System switch" event can be used to force the result of a function using the "CMD SAFE" menu for this function. The outputs of the function switch automatically to the values set in the "CMD safe" menu of each function, when the "System switch"...
  • Page 115 Type 8619 Adjustmentandcommissioning Configuring in "Hysteresis" mode The output status changes when a threshold is reached: • by increasing process input value, the output status changes when the high threshold is reached. • by decreasing process input value, the output status changes when the low threshold is reached.

  • Page 116: Datalogging (Datalogger)

    • Do not switch off the electrical power source when a file is being written. • If the datalogging is unintentionally interrupted, check the memory card on a PC and format it if nec- essary before reuse in the 8619. • In the event of problems during recording, the icon is displayed.

  • Page 117: Choosing The Units For The Totalisers

    Type 8619 Adjustmentandcommissioning 8.10.20 Choosing the units for the totalisers This function is available on the devices with analysis modules if the software option, "FLOW", is activated. See section 8.10.4. Refer to section 8.9 to access the "Parameters" menu. Parameters M0:Inputs DI1/DI2 Totaliser unit A Totaliser unit B...

  • Page 118: Setting The Parameters Of The Current Outputs

    Type 8619 Adjustmentandcommissioning 0V: Enter the value of the previously selected physical parameter (AI1/AI2), which is associated to a 0 V input voltage. Instead of being entered, the value can be automatically determined using the function "PV calibration" in the menu "Calibration -> Mx:Inputs -> AI1 or AI2". See section 8.11.8.
  • Page 119 DIAG. EVENT : Choose to emit a current of 22 mA on the current output selected when an "error" event related to diagnostics (see sections 8.12.2 to 8.12.6) is generated by the 8619 or allow the current output to operate normally (choose "none").

  • Page 120: Setting The Parameters Of The Digital Outputs

    Type 8619 Adjustmentandcommissioning 8.10.23 Setting the parameters of the digital outputs Refer to section 8.9 to access the "Parameters" menu. Mode: On/Off Mode:On/Off Parameters M0:Outputs DO1/DO2 M0:MAIN This is when the device is be- ing parame- Mx:Outputs tered........ This is when the device is be- ing parame- tered....
  • Page 121 (see section 8.11.18, 8.11.19, and 8.12.2 to 8.12.6). When the "warning" event is associated with a digital output, the output switches whenever such an event is generated by the 8619. See also section 9.3 If you encounter problems.
  • Page 122 Type 8619 Adjustmentandcommissioning Configuring in "Hysteresis" mode The output status changes when a threshold is reached: • When increasing the process input value, the output status changes when the high threshold is reached. • When decreasing the process input value, the output status changes when the low threshold is reached.
  • Page 123 Type 8619 Adjustmentandcommissioning Configuring in "FastPWM" mode This mode is used to control a proportional solenoid valve. not inverted inverted output output T2 = period, constant = 1/frequency T1 varies Fig. 87 :  "FastPWM" mode PV: Choose the process input associated with the selected output. 0 %: Choose the value of the process input ("PV") corresponding to 0 % PWM.
  • Page 124 Type 8619 Adjustmentandcommissioning 100 %: Choose the value of the process input ("PV") corresponding to 100 % PWM. INVERT: Invert the output or not. PERIOD: Choose the value of period T2 in seconds. MIN ON TIME: Choose the minimum value of T1 in seconds.

  • Page 125: Setting The Parameters Of An Ethernet Module

    8.10.24 Setting the parameters of an Ethernet module Checking the IP address of an Ethernet version Before installing an Ethernet version to the network, make sure the IP address of the device type 8619 is not already used by another equipment. → If necessary, change the IP address of the device.
  • Page 126 - MANUAL: Enter manually the IP address of the device, the Gateway of the network and the Netmask of the network. Checking the IP address of an Ethernet version Before installing an Ethernet version to the network, make sure the IP address of the device type 8619 is not already used by another equipment. → If necessary, change the IP address of the device.

  • Page 127: Setting The Parameters Of A Ph/Redox Module

    Type 8619 Adjustmentandcommissioning 8.10.25 Setting the parameters of a pH/redox module Refer to section 8.9 to access the "Parameters" menu. Parameters Mx:pH/ORP None PT100 This is This is when the when the device is be- device is be- PT1000 ing parame- ing parame- tered.... tered............ Temperature...
  • Page 128 "Hamilton" solutions sold by Bürkert or solution conforming to DIN 19267: • the 8619 automatically recognises the pH of the following "Hamilton" solutions: 2, 4.01, 7, 10 and 12; • the 8619 automatically recognises the pH of the following "DIN19267" solutions: 1.09, 4.65, 6.79, 9.23 and 12.75;...

  • Page 129: Setting The Parameters Of A Conductivity Module

    Type 8619 Adjustmentandcommissioning 8.10.26 Setting the parameters of a conductivity module Refer to section 8.9 to access the "Parameters" menu. Parameters Mx:Conductivity Cell 2 electrodes 4 electrodes This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered........
  • Page 130 Type 8619 Adjustmentandcommissioning CELL: Choose the type of conductivity cell, either with 2 or 4 electrodes, connected to the module. RTD: Choose the type of temperature sensor connected to the module. TEMPERATURE: Choose the value of the temperature used in the process: •...
  • Page 131 Type 8619 Adjustmentandcommissioning Graph Description Name displayed Associated code in Status of the zone in the user the datalogger (see "ON/OFF" defined "Ux" section 8.10.19) output (see view (see section 8.10.23) section 8.10.8) The conductivity of the fluid has "> Max."...

  • Page 132: Calibration Menu

    Disable Enable The Hold mode is automatically deactivated when the 8619 restarts after a power interruption, if the Hold mode was activated at the moment of the power cut-off. The Hold mode is used to carry out maintenance work without interrupting the process.

  • Page 133: Modifying The Calibration Menu Access Code

    Mx:Outputs 4 MA: Adjust the offset of the current output. When the "4mA" function is selected, the 8619 generates a current of 4 mA: → measure the current emitted by the 4...20 mA output using a multimeter; → enter the value given by the multimeter.

  • Page 134: Calibrating An Analogue Input Ai1 Or Ai2 Connected To A Sensor Other Than A Chlorine Sensor

    Type 8619 Adjustmentandcommissioning 8.11.4 Calibrating an analogue input AI1 or AI2 connected to a sensor other than a chlorine sensor Refer to section 8.9 to access the "Calibration" menu. Calibration Mx:Inputs AI1/AI2 Mode:general PV offset calibration 1st point Calibr. result 2-point PV calibration 1st point 2nd point Calibr. result Calibration intervals Calibration ENTERING Last VALUE...

  • Page 135: Calibrating An Analogue Input Ai1 Or Ai2 Connected To A Chlorine Sensor

    Type 8619 Adjustmentandcommissioning 8.11.5 Calibrating an analogue input AI1 or AI2 connected to a chlorine sensor Refer to section 8.9 to access the "Calibration" menu. Calibration Mx:Inputs AI1/AI2 Mode:chlorine ENTERING Range PV slope calibration 1st point Calibr. result Calibration intervals Calibration ENTERING Last VALUE Reset Cali- Yes/No bration Timer Maintenance ENTERING...

  • Page 136: Calibrating An Analogue Input, Ai1 Or Ai2, At Two Points, With Respect To A Measured Value Other Than Chlorine

    10.001 pH 10.000 pH → Rinse the probe. → Immerse the clean probe in the second buffer solution: The 8619 displays the measured pH of the solution. → Wait for the measurement to stabilise. → Enter the value for the second buffer solution (indicated on the bottle)

  • Page 137: Calibrating An Analogue Input, Ai1 Or Ai2, At One Point (Offset), With Respect To A Measured Value Other Than Chlorine

    Calibration Mx:Inputs AI1/AI2 PV offset calibration → Immerse the probe of the sensor (for example a pH sensor) in the first buffer solution: The 8619 displays the value measured for the solution. Solution measured 7.001 pH value. 7.000 pH → Wait for the measurement to stabilise.

  • Page 138: Calibrating An Analogue Input Connected To A Current Output Or A Voltage Output

    → Enter 20 mA. → Wait for the measurement to stabilise. Calibration result 16.02 mA SAVE The analogue input signal is adjusted (slope and offset) and the 8619 displays the input calibrated value. Fig. 92 :  Example for the calibration of an analogue input with respect to the current output of a pressure measuring device  type 8311 English...

  • Page 139: Calibrating An Analogue Input, Ai1 Or Ai 2, At 1 Point (Slope): Example With The Chlorine Sensor Type 8232

    Mode:general PV Slope Calibration Mode:chlorine → Activate the 1-point calibration function: The 8619 saves the current value on the analogue input. → The device shows the measured value of chlorine. → Take a sample of the solution to be measured.

  • Page 140: Entering The Max. Value Of The Chlorine Measuring Range

    Reset Cali- Mode:chlorine bration Timer On each due date, the 8619 generates a "maintenance" event, signalled on the display by the icon , and a "warning" event, signalled on the display by the icon If a calibration is successfully performed, the events disappear and the countdown of days restart.

  • Page 141: Entering The Periodicity Of A Maintenance Operation To Be Carried Out On The Sensor Connected To The Analogue Input

    Reset Mainte- Mode:chlorine nance Timer On each due date, the 8619 generates a "maintenance" event, signalled on the display by the icon , and a "warning" event, signalled on the display by the icon → Enter the number of days between two maintenance reminders.

  • Page 142: Entering The K Factor For The Used Fitting Or Determining It Using Teach-In

    Teaching result → Use one of the following 3 methods to configure the pulse input of the 8619 for a flow rate measurement: • K FACTOR: Enter the K factor in pulse/litre unique to the fitting used. Refer to the user operating instructions of the fitting used.
  • Page 143 Flowed Volume calculated with the current K 101.2 l factor. +099.0 l → Enter the actual volume of fluid in the tank. Teaching result Fact. K flow rate: K = 3.810 The 8619 displays the K factor calculated by teach-in. English...
  • Page 144 → Allow the fluid to circulate in the pipes and wait for the flow rate to stabilise. Start teaching The 8619 calculates the flow rate measured Meas.in progr. in the pipe, with the current K factor, for 100 0005 L/min seconds The bargraph shows the time elapsed.

  • Page 145: Calibrating A Ph Or Redox Sensor

    CALIBRATION INTERVAL: Read the date of the most recent manual or automatic calibration and enter the perio- dicity of calibration, in days: each time a calibration is due, the 8619 generates a "maintenance" event, signalled on the display by the icon , and a "warning"...
  • Page 146 • In a 2-point calibration, the buffer solutions used must be at the same temperature. • Set the periodicity of calibrations in the "Calibration Interval" function (see page 145): each time a calibration is due, the 8619 generates a "maintenance" event and a "warning" event. Detailed procedure for the 1- or 2-point calibration of a pH sensor •...
  • Page 147 → confirm rinsing by "OK" when the pH reaches the desired value. → Immerse the clean probe in the second buffer solution: the 8619 displays the measured pH of the solution. 2nd point 2.967 pH 2.000 pH → Enter the pH of the second buffer solution (indicated on the bottle) →...
  • Page 148 ORP Calibr. result Offset:-55.60 mV The 8619 displays the calibration result • a possible "warning" message indicates either an error in the solution or the ageing of the probe. • a possible "error" message indicates that the probe must be replaced.

  • Page 149: Calibrating A Conductivity Sensor

    CALIBRATION INTERVAL: Read the date of the last calibration (function "LAST") and set the periodicity of calibrations, in days (function "INTERVAL"): each time a calibration is due, the 8619 generates a "maintenance" event, signalled on the display by the icon and a "warning"...

  • Page 150: Diagnostics" Menu

    • Before each calibration, correctly clean the electrode with a suitable product. • Set the periodicity of calibrations in the "Interval" function of the "calibration interval" submenu (see above). Each time a calibration is due, the 8619 generates a "maintenance" event and a "warning" event.

  • Page 151: Monitoring The Current Or Voltage Value Received On The Analogue Inputs

    → choose which thresholds have to be monitored, in the "Thresholds" function, and then → set one or two threshold values outside of which the 8619 generates a "warning" event and displays the icons → set one or two threshold values outside of which the 8619 generates an "error" event and displays the icons When a "warning"...

  • Page 152: Detecting An Open Loop On A Voltage Input

    → activate monitoring of fluid impedance in the "Status" function, and then → set an impedance range outside of which the 8619 generates a "warning" event and displays the icons → set an impedance range outside of which the 8619 generates an "error" event and displays the icons When a "warning"...

  • Page 153: Monitoring The Conductivity Of The Fluid

    → activate monitoring of fluid conductivity in the "Status" function, and then → set a fluid conductivity range outside of which the 8619 generates a "warning" event and displays the icons → set a fluid conductivity range outside of which the 8619 generates an "error" event and displays the icons...

  • Page 154: Monitoring The Temperature Of The Fluid

    → activate monitoring on the fluid temperature in the "Status" function, and then → set a temperature range (in °C) outside of which the 8619 generates a "warning" event and displays the icons → set a temperature range (in °C) outside of which the 8619 generates an "error" event and displays the icons...
  • Page 155 Type 8619 Adjustmentandcommissioning When a "warning" or "error" event is generated by the 8619: → go into the "Information" menu to read the cause of the event generation → and/or read the measured temperature value. → check whether the temperature sensor is working correctly by measuring a fluid with a known temperature. If the temperature sensor is faulty, return the device to Bürkert;...

  • Page 156: Tests Menu

    Type 8619 Adjustmentandcommissioning 8.12.7 Reading the parameters of the pH, redox or conductivity sensor Refer to section 8.9 to access the "Diagnostics" menu. Diagnostics Mx:pH/ORP Monitor READING Mx:Conductivity 8.13 Tests menu 8.13.1 Modifying the "Tests" menu access code Refer to section 8.9 to access the "Tests" menu. If the default access code "0000" is kept, the device does not request it to access the "Tests"...

  • Page 157: Checking That The Outputs Are Working Correctly

    Type 8619 Adjustmentandcommissioning PV: Choose the process input to simulate. The options available depend on the modules fitted. VALUE: Enter a process value selected from the "PV" function above to check output behaviour. 8.13.3 Checking that the outputs are working correctly The icon is displayed in place of the icon whenever the correct operation test is run on an output.

  • Page 158: Information Menu

    READING READING The choices offered depend on the modules fitted  1)  This menu is used to read: • A short description of the reason why the following icons are generated and displayed by the 8619: - ERROR: - WARNING: - MAINTENANCE: - SMILEY: See also section 9.3 If you encounter problems.

  • Page 159: Structure Of The Configuration Menus

    Type 8619 Adjustmentandcommissioning 8.15 Structure of the configuration menus Refer to section 8.9 to access the Configuration level. Parameters System Date YYYY/MM/DD Time HH:MM This is This is when the when the device is be- device is be- ing parame- ing parame- Language English tered....
  • Page 160 Type 8619 Adjustmentandcommissioning Parameters Display PV names PV:M0:None M0:MAIN This is This is when the when the ... 1) device is be- device is be- ing parame- ing parame- tered.... tered............ Edit name ENTERING Mx views units °C - L/min °C - ImpGPM...
  • Page 161 Type 8619 Adjustmentandcommissioning PROP Parameters Functions F1...F12: Type: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... State: tered............ M0:MAIN PV range: ENTERING PV-: PV+: ENTERING PV filter:...
  • Page 162 Type 8619 Adjustmentandcommissioning Functions F1...F12: ONOFF Type: Parameters Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered............ M0:MAIN ENTERING ENTERING PV range PV-: PV+: ENTERING...
  • Page 163 Type 8619 Adjustmentandcommissioning Functions F1...F12: Parameters This is This is when the when the device is be- device is be- ing parame- ing parame- Setup Channel: Mono tered.... tered............ Dual M0:MAIN SP Type: internal external M0:MAIN PV range PV-:...
  • Page 164 Type 8619 Adjustmentandcommissioning Parameters Functions F1...F12: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered.... Parameters Sample time: ENTERING ........PV filter: None Fast Slow SP-PV: ENTERING Channel 1/2...
  • Page 165 Type 8619 Adjustmentandcommissioning Parameters Functions F1...F12: Type: VOL. DOSING Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered............ M0:MAIN None DI1 Pulse DI2 Pulse None...
  • Page 166 Type 8619 Adjustmentandcommissioning Parameters Datalogger State: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered.... ENTERING Period: ........Max lines: ENTERING PV1...PV8: M0:MAIN PV9...PV16: M0:Inputs DI1/DI2 Totaliser unit A...
  • Page 167 Type 8619 Adjustmentandcommissioning M0:MAIN Parameters M0:Outputs AO1/AO2 This is when the device is be- ing parame- Mx:Outputs tered........ This is when the device is be- ing parame- tered.... ENTERING 4 mA: ....20 mA: ENTERING Filter: None Fast Slow Diag. event:...
  • Page 168 Type 8619 Adjustmentandcommissioning Mode: Parameters M0:Outputs DO1/DO2 Mode:PWM M0:MAIN This is when the device is be- ing parame- Mx:Outputs tered........ This is when the device is be- ing parame- tered........ ENTERING 100% ENTERING Invert: Period: ENTERING Min ON time:...
  • Page 169 Type 8619 Adjustmentandcommissioning Parameters M1: Ethernet Protocol Modbus TCP This is This is when the when the EtherNet/IP device is be- device is be- only if software option "ETH. protocols" ing parame- ing parame- tered.... tered............ is activated. See section 8.10.4...
  • Page 170 Type 8619 Adjustmentandcommissioning Parameters Mx:pH/ORP None PT100 This is This is when the when the device is be- device is be- PT1000 ing parame- ing parame- tered.... tered............ Temperature Auto Manual if "Temperature" = "Auto" Temp. adjust ENTERING if "Temperature" = "Manual"...
  • Page 171 Type 8619 Adjustmentandcommissioning Parameters Mx:Conductivity Cell 2 electrodes 4 electrodes This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered............ None PT100 PT1000 Temperature Auto Manual if "Temperature" = "Auto"...
  • Page 172 Type 8619 Adjustmentandcommissioning Calibration System Hold Disable Enable Code 0*** Confirm code 0*** M0:Outputs AO1/AO2 ENTERING 20mA ENTERING Mx:Outputs M0:Inputs DI1/2: totaliser Reset to zero total A Yes/No Reset to zero total B Yes/No DI1/2: flow rate K factor ENTERING Volume teaching...
  • Page 173 Type 8619 Adjustmentandcommissioning Calibration Mx:Inputs AI1/AI2 Mode:general PV offset calibration 1st point Calibr. result 2-point PV calibration 1st point 2nd point Calibr. result Calibration intervals Calibration ENTERING Last Reset cali- Yes/No bration Timer Maintenance ENTERING Last Reset Mainte- Yes/No nence Timer If "Mode"...
  • Page 174 Type 8619 Adjustmentandcommissioning Calibration Mx:Inputs DI1/2: totaliser see "Calibration -> M0:Inputs" DI1/2: flow rate Auto. pH calib. 1st point Mx:pH/ORP Man. pH calib. 2nd point? Rinsing 2nd point? pH calib. result pH calib. data Zero ENTERING Slope ENTERING Isoth. potential ENTERING Isoth.
  • Page 175 Type 8619 Adjustmentandcommissioning Diagnostics System Code 0*** Confirm code 0*** Mx:Inputs AI1/AI2 Thresholds: None High Both if "Thresholds" = "Low" or "Both" Warning low: ENTERING if "Thresholds" = "High" or "Both" Warning high: ENTERING if "Thresholds" = "Low" or "Both" ENTERING Error low: if "Thresholds"...
  • Page 176 Type 8619 Adjustmentandcommissioning Diagnostics Mx:Conductivity State: ON/OFF Temperature Temperature READING Warning high: ENTERING Warning low: ENTERING Error high: ENTERING Error low: ENTERING Monitor READING Tests System Code 0*** Confirm code 0*** Simulate PV M0:MAIN Value: ENTERING AO1: ENTERING M0:Outputs AO2: ENTERING...

  • Page 177: Process Inputs Or Values Or Process Value Network

    DI2: TotA section 8.10.4 DI2: TotB DI1: Hz DI2: Hz "Warning" = event generated by the 8619 "AOx" = analogue output "DOx" = digital output "System switch" = when the corresponding event is configured and activated "DIx" = digital input "DIx Qv"...
  • Page 178 Type 8619 Adjustmentandcommissioning 8.16.3 On the input module Mx:Inputs DI1: Qv DI2: Qv DI1: TotA Available on the device if the software option "FLOW" is active. See DI1: TotB section 8.10.4 DI2: TotA DI2: TotB DI1:Hz DI2:Hz AI1Raw AI2Raw "AIx" = scaled physical value (see section 8.10.21).
  • Page 179 Type 8619 Adjustmentandcommissioning 8.16.5 On the conductivity module µS/cm Mx:Conductivity W.cm °C °F "µS/cm" = measured conductivity of the fluid "W.cm" = resistivity "°C" = measured temperature of the fluid in °C "°F" = measured temperature of the fluid in °F "RTD" = input resistance of the temperature stage in W "TDS"...
  • Page 180 Type 8619  English...
  • Page 181 Type 8619  REPAIR AND MAINTENANCE ..............................182 9.1 Safety instructions ................................. 182 9.2 Maintenance of the 8619 ............................182 9.3 If you encounter problems ............................182 9.3.1 Miscellaneous problems ....................... 183 9.3.2 "Error" events related to the monitoring of process parameters (Red LED B (right) and icons displayed) ................... 183 9.3.3 "Error"...

  • Page 182: Repair And Maintenance

    ▶ Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it. ▶ All equipment connected to the 8619 must be double insulated with respect to the mains according to the standard IEC 61010-1:2010.

  • Page 183: Miscellaneous Problems

    Type 8619 Repairandmaintenance 9.3.1 Miscellaneous problems Problem Recommended action → Check that the ribbon cable which links the display to the electronics On a wall mounting version, the display is not lit although the device board is connected. is supplied with power. → If the ribbon cable is connected, check the wiring.
  • Page 184 Type 8619 Repairandmaintenance Message dis- Meaning Recommended action played in the "Information" menu → Go to the "Diagnostics" menu to read the "Mx:E:Ref. imped." The impedance of the reference electrode is out of range. impedance value of the reference elec- trode (section 8.12.4). This message is displayed if monitoring of the impedance of the reference electrode is →...

  • Page 185: And Displayed)

    Type 8619 Repairandmaintenance 9.3.3 "Error" events related to a problem with the device (Red LED A (left) and icons and displayed) When an error event related to a problem with the device is generated: • The 4...20 mA output(s) generate a current of 22 mA • The transistor outputs operate normally. Message dis- Meaning Recommended action played in the "Information"...

  • Page 186: Warning" Events Related To The Monitoring Of Process Parameters

    Type 8619 Repairandmaintenance 9.3.4 "Warning" events related to the monitoring of process parameters (Orange LED B (right) and icons and displayed) When a "warning" event related to the monitoring of the process parameters is generated: • The 4...20 mA output(s) operate normally • The transistor outputs configured in "warning" mode switch. Message displayed Meaning Recommended action in the "Information"...

  • Page 187: Warning" Events Related To A Problem With The Device (Orange Led A (Left) And Icons And Displayed)

    Type 8619 Repairandmaintenance Message displayed Meaning Recommended action in the "Information" menu → Go to the "Diagnostics" menu to read "Mx:W:Temperature" The fluid temperature is out of range. the value of the temperature measured This message is displayed if monitoring of (section 8.12.6). the fluid temperature is activated on the "Mx"...

  • Page 188: Maintenance" Events Related To Calibration (Orange Led B (Right) And Icons , And Displayed)

    Type 8619 Repairandmaintenance 9.3.6 "Maintenance" events related to calibration (Orange LED B (right) and icons , and displayed) When a "maintenance" event related to calibration is generated: • The 4...20 mA output(s) operate normally • The transistor outputs configured in "warning" mode switch. Message dis- Meaning Recommended action played in the "Information" menu → Calibrate the sensor (section 8.11, "MxM:Time to cal."...

  • Page 189: Messages During Datalogging (Icon X Displayed)

    Type 8619 Repairandmaintenance Message Meaning Recommended action displayed «File open» The file with the saved data cannot be read: To check the compatibility between the devices: • Either because the two devices are not → Save the data from each device (on compatible.

  • Page 190: Spare Parts And Accessories

    ▶ Use only original accessories and original replacement parts from Bürkert. Spare part Order code 4 plastic fasteners for the 8619 multiCELL 560225 4 plastic screws for the cover of the 8619 multiCELL WM 565193 Accessory Order code 8 GB SDHC memory card...

  • Page 191: Packaging And Transport

    Type 8619 Packagingandtransport PACKAGING AND TRANSPORT NOTE Damage due to transport Transport may damage an insufficiently protected device. ▶ Transport the device in shock-resistant packaging and away from humidity and dirt. ▶ Do not expose the device to temperatures that may exceed the admissible storage temperature range.
  • Page 192 Type 8619  English...
  • Page 194 www.burkert.com...

This manual is also suitable for:

8619 multicell wm ac8619 multicell wm dc8619 multicell

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