Burkert 8619 multiCELL WM AC Quick Start Manual

Burkert 8619 multiCELL WM AC Quick Start Manual

Modular transmitter/controller
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Type 8619
8619 multiCELL WM AC
8619 multiCELL WM DC
8619 multiCELL
Modular transmitter/controller
Modularer Transmitter/Controller
Transmetteur/contrôleur modulaire
Quickstart

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Summary of Contents for Burkert 8619 multiCELL WM AC

  • Page 1 Type 8619 8619 multiCELL WM AC 8619 multiCELL WM DC 8619 multiCELL Modular transmitter/controller Modularer Transmitter/Controller Transmetteur/contrôleur modulaire Quickstart...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2010 - 2014 Operating Instructions 1412/5_EU-ML 00561095 Original_FR...
  • Page 3: Table Of Contents

    TECHNICAL DATA ....................................9 Conditions of use of the 8619 multiCELL .........................9 Conditions of use, 8619 multiCELL WM DC ......................9 Conditions of use, 8619 multiCELL WM AC ......................10 Compliance to standards and directives .......................10 Mechanical data ...................................11 Specifications of the "M0" main board, 8619 multiCELL ................12 Specifications of the "M0"...
  • Page 4 Type 8619 ADJUSTMENT AND COMMISSIONING ..........................41 Safety instructions ................................41 Operating levels ...................................41 Calibrating the measuring sensors ...........................44 MAINTENANCE AND TROUBLESHOOTING ........................46 Safety instructions ................................46 If you encounter problems ............................46 SPARE PARTS AND ACCESSORIES ............................47 PACKAGING, TRANSPORT ................................47 STORAGE ......................................47 DISPOSAL OF THE DEVICE ................................47 English...
  • Page 5: About The Quickstart

    Refer to the corresponding instruction manual to get a complete description of the device. The Operating Instructions for type 8619 can be found on the CD provided with the device or on internet under: www.burkert.com Type 8619 Symbols used DANGER Warns against an imminent danger.
  • Page 6: Definition Of The Word "Device

    Type 8619 About the Quickstart Definition of the word "device" The word "device" used within this manual refers to the 8619 multiCELL, the 8619 multiCELL WM AC and/or the 8619 multiCELL WM DC. English...
  • Page 7: Intended Use

    Type 8619 Intended use INTENDED USE Use of this device that does not comply with the instructions could present risks to people, nearby installations and the environment. ▶ The device is intended, depending on the modules fitted and the measurement sensors connected, for the acquisition, processing, transmission and regulation of physical parameters such as pH, conductivity, tem- perature or flow rate...
  • Page 8: Basic Safety Information

    Type 8619 Basic safety information BASIC SAFETY INFORMATION This safety information does not take into account: • any contingencies or occurrences that may arise during assembly, use and maintenance of the device. • the local safety regulations that the operator must ensure the staff in charge of installation and maintenance observe.
  • Page 9: General Information

    You may also contact your local Bürkert sales office. The addresses of our international sales offices are available on the internet at: www.burkert.com Warranty conditions The condition governing the legal warranty is the conforming use of the multiCELL 8619 in observance of the operating conditions specified in this manual.
  • Page 10: Description Of The Device Name Plate

    Type 8619 Description of the device name plate DESCRIPTION OF THE DEVICE NAME PLATE 2xDI - 2xAO - 2xDO - SD CARD 8619 multiCELL pH/ORP - PT100/1000 Supply: 12-36V DC, 1.8 A RES COND 2/4 POLES PT100/1000 Temp: -10...+60 °C 2xAO - 2xDO IP65 PANEL (FRONT) IP20 (REAR) S-N:1110...
  • Page 11: Technical Data

    Type 8619 Technical data TECHNICAL DATA Conditions of use of the 8619 multiCELL Ambient temperature • without connection module • -10 to +70 °C • with connection module • -10 to +60 °C Air humidity < 85 %, not condensing Height above sea level max.
  • Page 12: Conditions Of Use, 8619 Multicell Wm Ac

    • Resistance to vibrations EN 60068-2-6 • Resistance to shocks: EN 60068-2-27 • For the 8619 multiCELL WM AC: Low voltage directive The UL devices with command key PE72 (identified by the logo ) and the UL devices with command...
  • Page 13: Mechanical Data

    Technical data Mechanical data Tab. 1: Materials in contact with the ambient air Material Component 8619 multiCELL WM AC or 8619 multiCELL 8619 multiCELL WM DC 8619 multiCELL housing and fastener Wall-mounting housing, wall-mounting fastening plate, cable glands, protective cap...
  • Page 14: Specifications Of The "M0" Main Board, 8619 Multicell

    Type 8619 Technical data PA66 PA66 Stainless steel 316 (A4) 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Stainless steel 304 PBT, contacts in gold-plated PA66 Silicone copper alloy Fig. 3: Component materials of the 8619 multiCELL WM Specifications of the "M0"...
  • Page 15: Specifications Of The "M0" Main Board, 8619 Multicell Wm

    Type 8619 Technical data All analogue outputs ("AO") • 4-20 mA current • Any connection mode, in sink or source mode • Galvanically isolated • Protected against polarity reversal • Max. loop impedance 1100 W to 36 V DC, 610 W to 24 V DC, 100 W to 12 V DC All digital outputs ("DO") •...
  • Page 16: Specifications Of The Power Supply Board, 8619 Multicell Wm

    Type 8619 Technical data All digital outputs ("DO") • Transistor • Any connection mode, in NPN or PNP mode • Galvanically isolated • Protected against short circuits • Max. voltage: 36 V DC • Max. 700 mA per transistor; total of max. 1A if both transistors are connected •...
  • Page 17: Specifications Of The "Power Out" Power Distribution Board, 8619 Multicell Wm

    Observe the maximum permissible load as a function of the ambient temperature. See the derating curves Fig. 4. Maximum current of the load 8619 multiCELL WM AC, without connection module 8619 multiCELL WM AC, with connection module +20 +30 +40 +50 +60 +70 +80 [°C]...
  • Page 18: Specifications Of The Memory Card Reader/Recorder

    Type 8619 Technical data Analogue inputs ("AI") • Any connection mode, in sink or source mode • Galvanically isolated • Precision ±0.25 % • Current: 0 - 22 mA or 3.5 - 22 mA. Max. voltage: 36 V DC. Impedance: 50 W. Resolution: 1.5 µA •...
  • Page 19: Specifications Of The "Ph/Redox" Module

    Type 8619 Technical data 6.13 Specifications of the "pH/redox" module pH measurement • pH measurement range • -2.00...+16.00 pH • Resolution of pH measurement • 0.01pH • Systematic variation in the pH measurement • ±0.02 pH + pH probe error •...
  • Page 20 Type 8619 Technical data Conductivity measurement (with connected conductivity sensor) • Measurement range • 0.000 µS/cm ... 2 S/cm (depends on the conductivity sensor) • Measurement resolution • 10 S/cm • Systematic variation in the measurement • ±0.5% of the measured value + conductivity sensor error Resistivity measurement (with connected conductivity sensor) •...
  • Page 21: Installation And Wiring

    Type 8619 Installation and wiring INSTALLATION AND WIRING Safety instructions DANGER Risk of injury due to electrical voltage. ▶ If a 12-36 V DC version is installed either in a wet environment or outdoors, all the electrical voltages must be of max.
  • Page 22: Installation Procedure

    Type 8619 Installation and wiring Installation procedure 1. To carry out mechanical installation: Depending on the version, follow the instructions in section 7.2.1 or 7.2.2. 2. To wire the device: Depending on the version, follow the instructions in section 7.3. 7.2.1 Installing a 8619 multiCELL on an enclosure or electrical cabinet...
  • Page 23 Type 8619 Installation and wiring Step 5: → Place the fastener flush against the multiCELL by hand, so that the hooks remain in place. Step 6: → Fully tighten the screws using an appropriate screwdriver. → Repeat steps 4 to 6 to fit the remaining 3 fasteners. Fig.
  • Page 24 Type 8619 Installation and wiring Step 1: Removing the wall-mounting fastening plate from the device. 1. Press the tab to unlock the device. 2. Lift the device. 3. Separate the device from the wall-mounting fas- tening plate. Step 2: Installing the wall-mounting fastening plate on the support.
  • Page 25: Electrical Wiring

    Type 8619 Installation and wiring Electrical wiring DANGER Risk of injury due to electrical voltage. ▶ If a 12-36 V DC version is installed either in a wet environment or outdoors, all the electrical voltages must be of max. 35 V DC. ▶...
  • Page 26 Type 8619 Installation and wiring Tab. 2: Specifications of the cables and conductors External diameter of the cable (8619 multiCELL WM) 6 to 12 mm (4 mm if using multiply drilled seals) Cross-section of the local earth connection conductor 0.75 ... 1.5 mm (12-36 V DC versions) Rigid conductor cross-section H05(07) V-U 0.2 ...
  • Page 27 Fig. 8: Wiring the 12-36 V DC electrical supply for a 8619 multiCELL WM 7.3.5 Wiring the 110-240 V AC electrical supply for a 8619 multiCELL WM AC → Unscrew and remove the protective cover of the power supply connection terminal block.
  • Page 28 Put in place and screw on the protective cover. Fig. 9: Wiring the 110-240 V AC electrical supply for a 8619 multiCELL WM AC 7.3.6 Supplying an external instrument via a 8619 multiCELL The device can be used to supply an external instrument, for example a flow sensor, with a voltage identical to the supply voltage of the 8619 The power supply is available on the "M0"...
  • Page 29 Type 8619 Installation and wiring 7.3.7 Supplying an external instrument via a 8619 multiCELL WM The device can be used to supply power to several external instruments, such as flow sensors or conductivity sensors for example. → To supply power to an external instrument, connect it to a positive and negative terminal on the POWER OUT terminal block.
  • Page 30 Type 8619 Installation and wiring 1st 4-20 mA input (at external instrument) 0 VDC 2nd digital output (at 2nd 4-20 mA input (at external instrument) external instrument) 12-36 VDC Load 1 0 VDC 1st digital output (at exter- nal instrument) 0 VDC 5-36 VDC 12-36 VDC...
  • Page 31 Type 8619 Installation and wiring 7.3.9 Examples of the connection of flowmeters to a 8619 multiCELL 12-36 VDC Electrical power supply Removable screw FE = functional earth terminals, 21-posi- tions, orange SUPPLY PWR OUT DI1 AO2 FE Fig. 13: Wiring the 2 type 8030 flow sensors 8041 8071 Pls-...
  • Page 32 Type 8619 Installation and wiring 7.3.10 Examples of the connection of a solenoid valve to a 8619 multiCELL WM The solenoid valve can be connected to the 8619 via board "M0" or via the outputs module, "OUT". → If a solenoid valve is connected to the 8619, connect a flyback diode in parallel to the solenoid valve. If the solenoid valve is connected via a type 2508 connector, this connector is available with an integrated flyback diode.
  • Page 33 Type 8619 Installation and wiring 7.3.12 Wiring the input module "INPUT" The "INPUT" inputs module has: • Two analogue inputs; • Two digital inputs. The inputs are galvanically insulated, and therefore floating. 1st 0/4-20 mA output (at external instrument) 0 VDC 2nd 0/4-20 mA output (at external instrument) 5-36 VDC 12-36 VDC...
  • Page 34 Type 8619 Installation and wiring 1st 0/4-20 mA output 2nd 0/4-20 mA output (at external instrument) (at external instrument) + - I 12-36 VDC 12-36 VDC 0 VDC 0 VDC 1st digital output (at external instrument) 0 VDC 12-36 VDC 2nd digital output (at external instrument) 0 VDC...
  • Page 35 Type 8619 Installation and wiring 7.3.13 An example of the connection of a type 8232 chlorine sensor (order code 566051 or 566052) to the input module "INPUT". Electrical supply to the chlorine sensor 12-36 VDC Removable screw terminals, 9-positions, orange 6 7 8 (AI1) (AI2) (DI1) (DI2)
  • Page 36 Type 8619 Installation and wiring 22.5-26 VDC M0: Removable screw terminal, 21-positions, orange Electrical power supply of the 8619 SUPPLY PWR OUT DI1 AO2 FE Brown White Green Yellow Removable screw terminals, 9-positions, orange 6 7 8 (AI1) (AI2) (DI1) (DI2) "INPUT"...
  • Page 37 Type 8619 Installation and wiring 7.3.15 Wiring the output module "OUT" The "OUT" outputs module has: • Two 4-20 mA analogue outputs; • Two digital outputs. The outputs are galvanically insulated, and therefore floating. 1st 4-20 mA 2nd 4-20 mA input (at input (at external external instrument) instrument)
  • Page 38 Type 8619 Installation and wiring 7.3.16 Wiring the "pH/ORP" module • To avoid the influence of disturbances, wire the pH/redox sensor in symmetric mode. In this case, it is compulsory to wire the equipotential electrode. • When the pH/redox sensor is wired in asymmetrical mode, measurement of the pH or the oxidation reduction potential may drift over time when the equipotential electrode is not wired.
  • Page 39 Type 8619 Installation and wiring Black Temperature sensor Reference electrode pH measurement electrode Strap (not delivered) 6 7 8 Removable screw terminals, 9-positions, grey FE = functional earth Colour of the wires in Bürkert connection cables with order codes 561904, 561905 or 561906. Fig.
  • Page 40 Type 8619 Installation and wiring wire colour signal translucent pH sensor red (coax cable reference electrode strap (not shielding) translucent delivered) blue rhodium electrode green/yellow cable shielding grey sensor body 6 7 8 Green Pt1000 Removable screw terminals, 9-positions, grey White Pt1000 FE = functional earth...
  • Page 41 Type 8619 Installation and wiring Temperature sensor 6 7 8 Removable screw terminals, 9-positions, green FE = functional earth Fig. 29: Wiring a resistive conductivity cell with 4 electrodes and a Pt100 or Pt1000 temperature sensor in a conductivity module 7.3.19 Examples of connection to the "COND"...
  • Page 42 Type 8619 Installation and wiring wire colour signal Temperature sensor Pink current injection + Green conductivity measurement + Brown conductivity measurement - Yellow current injection - Grey Pt1000 White Pt1000 6 7 8 Blue Pt1000 Removable screw terminals, 9-positions, green FE = functional earth Fig.
  • Page 43: Adjustment And Commissioning

    Type 8619 Adjustment and commissioning ADJUSTMENT AND COMMISSIONING Safety instructions WARNING Risk of injury due to non-conforming adjustment. Non conforming adjustment could lead to injuries and damage the device and its environment. ▶ The operators in charge of adjustment must have read and understood the contents of this manual. ▶...
  • Page 44 Type 8619 Adjustment and commissioning 8.2.1 Process level When switching on the device for the first time, the display shows the first view in Process level When switched on subsequently, the last active view in the Process leve is displayed. See chap. 8.2.1 to browse in all views in Process level.
  • Page 45 Type 8619 Adjustment and commissioning 8.2.2 Configuration level access Parameters This is when the On any view in Code device is be- ing parame- tered........ System "Param- Process level, incorrect This is Display when the eters" code device is be- Functions ing parame- press...
  • Page 46: Calibrating The Measuring Sensors

    Type 8619 Adjustment and commissioning Calibrating the measuring sensors 8.3.1 Calibrating a flow sensor → Enter the K factor in pulse/liter unique to the fitting used. Refer to the user manual of the fitting used. Calibration M0:Inputs DI1/2:Flow K factor ENTERING Mx:Inputs 8.3.2...
  • Page 47 Type 8619 Adjustment and commissioning 8.3.4 Calibrating a redox sensor • Modify the default calibration limits before calibrating your sensor in the menu "Parameters" -> "Mx:pH/ ORP" -> "Calibration limits" -> "Offset ORP". • In order not to interrupt the process, activate the HOLD function in the menu "Calibration -> System -> Hold".
  • Page 48: Maintenance And Troubleshooting

    Type 8619 Maintenance and troubleshooting MAINTENANCE AND TROUBLESHOOTING Safety instructions DANGER Danger due to electrical voltage. ▶ If a 12-36 V DC version is installed either in a wet environment or outdoors, all the electrical voltages must be of max. 35 V DC. ▶...
  • Page 49: Spare Parts And Accessories

    Type 8619 Spare parts and accessories SPARE PARTS AND ACCESSORIES CAUTION Risk of injury and/or material damage caused by the use of unsuitable parts. Incorrect accessories and unsuitable replacement parts may cause injuries and damage the device and the sur- rounding area.
  • Page 51 www.burkert.com...

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8619 multicell wm dc8619 multicell

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