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2.7L ENGINE
REMOVAL AND INSTALLATION (Continued)
(4) Remove damper by using Special Tools 8194
Insert and 1023 Three Jaw Puller (Fig. 47).
Fig. 46 Crankshaft Damper Center Bolt—Removal
and Installation
1 – SPECIAL TOOL 8191
Fig. 47 Crankshaft Damper—Removal
1 – SPECIAL TOOL 1023
2 – SPECIAL TOOL 8194 INSERT
INSTALLATION
(1) Install damper using Special Tools 8179 Screw,
with Nut and Thrust Bearing from 6792, and 6792-1
Installer (Fig. 48).
Fig. 48 Crankshaft Damper—Installation
1 – SPECIAL TOOL 6792–1
2 – SPECIAL TOOL 8179
(2) Install damper center bolt. Tighten center bolt
while holding the damper with Special Tool 8191 to
170 N·m (125 ft. lbs.) (Fig. 46).
(3) Install accessory drive belts and cooling fan
module. Refer to COOLING SYSTEM for procedures.
(4) Install upper radiator crossmember. Refer to
BODY for procedure.
INTAKE MANIFOLD—UPPER
REMOVAL
(1) Disconnect negative cable from battery remote
jumper terminal.
(2) Remove air inlet resonator and inlet tube.
(3) Remove throttle cable and speed control cable
from throttle arm and bracket.
(4) Remove throttle cable bracket.
(5) Disconnect electrical connectors from the fol-
lowing components (Refer to FUEL SYSTEM for com-
ponent locations):
• Manifold Absolute Pressure (MAP) Sensor
• Intake Air Temperature (IAT) Sensor
• Throttle Position Sensor (TPS) Sensor
• Idle Air Control (IAC) Motor
• Manifold Tuning Valve (MTV)—(if equipped)
(6) Disconnect Vapor Purge hose, Brake Booster
hose, Speed Control Servo, Positive Crankcase Venti-
lation (PCV) hose.
(7) Remove EGR tube. Refer to EMISSION CON-
TROL SYSTEMS for procedure.
(8) Loosen upper fastener at throttle body support
bracket.
LH