TechWind SDK-500 User Manual

Elevator door controller

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USER'S MANUAL
elevator door controller
SDK-500
type:
1.21.0
firmware version:
Read the user's manual carefully before starting to use the unit.
TechWind company reserves the right to introduce changes without prior notice.
V.1.07
2013.03.12

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Summary of Contents for TechWind SDK-500

  • Page 1 USER'S MANUAL elevator door controller SDK-500 type: 1.21.0 firmware version: Read the user's manual carefully before starting to use the unit. TechWind company reserves the right to introduce changes without prior notice. V.1.07 2013.03.12...
  • Page 2 ACCEPTABLE, RETURN THE UNUSED PROGRAM AND ANY ACCOMPANYING DOCUMENTATION TO TechWind FOR A FULL REFUND OF THE LICENSE FEE PAID. Intended use Use this product only for the purpose it was designed for; refer to the data sheet and user documentation.
  • Page 3: Table Of Contents

    User's manual for elevator door controller SDK-500 CONTENTS 1. SAFETY NOTES............................4 INTRODUCTION............................5 3. CONTROLLER INSTALLATION.........................6 3.1. INSTALLATION..........................6 3.2. ELECTRICAL CONNECTIONS......................6 3.3. POWER SUPPLY..........................8 3.4. MOTOR...............................8 3.5. ENCODER ............................9 3.6. CONTROL INPUTS..........................9 3.7. RELAY OUTPUTS ...........................11 3.8. EXTERNAL OPTICAL BARRIER ....................12 3.9.
  • Page 4: Safety Notes

    TechWind warns that improper installation may case serious body injuries or property damage. - TechWind reserves the right to modify the product to improve its functionality and quality. Always check if the version of the manual used by your or your personnel corresponds to the version of controller being installed or operated.
  • Page 5: Introduction

    Once the automatic calibration routine is completed, the calculated settings are stored in non-volatile memory of the controller. The SDK-500 controls the door drive such as to meet the requirements of norms regulating the maximum driving force and the maximum kinetic energy of the door.
  • Page 6: Controller Installation

    (see fig. 3.5A) Figure 3.1 shows all external connectors of SDK-500 controller. Connectors of optical barrier, relay outputs, control inputs and communication interface of RS-485 are located near...
  • Page 7 +15V POWER TO INPUTS OPEN INP. CLOSE INP. END SWITCH INPUTS INSTALL EXT. BARRIER BARRIER OUTPUTS CLOSED COMMON OPEN RS-485 1 2 3 4 ENCODER AC POWER MOTOR BATTERY ENCODER SUPPLY Fig. 3.1. Connectors of SDK-500 controller...
  • Page 8: Power Supply

    If main power supply fails then LCD backlight and motor will be switched off and SDK-500 will continue operating on battery. When the battery voltage drops below certain threshold (19V) the controller will shut down.
  • Page 9: Encoder

    If the elevator control system uses normally-open potential-free contacts (e.g. relay) to control the doors they can be connected to SDK-500 as shown in fig. 3.5A utilising the on-board voltage source of the controller. If the elevator control system uses voltage outputs to control doors, they can be connected to SDK-500 as shown in fig.
  • Page 10 Fig. 3.6. Connection of the controller while using single {OPEN INP.} input Make sure that ONLY one input - {OPEN INP.} - is activated in the menu of SDK-500 for this type of control. In this mode, if the voltage is applied to the {OPEN INP.} input, SDK-500 will open the door and keep it open as long as the voltage remains applied.
  • Page 11: Relay Outputs

    Fig. 3.7. Connection of the controller while using single {CLOSE INP.} input 3.7. RELAY OUTPUTS The SDK-500 controller is equipped with three normally-open relay outputs. Two of them ({OPEN}, {CLOSED}) indicate the door reaching the terminal positions (fully open or fully closed).
  • Page 12: External Optical Barrier

    SDK-500. Connections of external optical barrier is shown in fig. 3.9A – using internal voltage source of SDK-500 and in fig. 3.9B - using external voltage from the main controller unit or from the external optical barrier power supply.
  • Page 13: Optional Terminal Position Contact (Door Open)

    Figure 3.10 shows connections of an Installation switch to {INSTALL} input of the SDK- 500. The Installation switch can be mounted on the housing of the SDK-500 in order to perform „Installation” procedure without the need to enter the controller's menu. If the {INSTALL} input is activated for a few seconds the SDK-500 will enter the „Installation”...
  • Page 14: Optional Rs-485 Interface

    120 sec. after last keyboard use. Every keyboard use cause to extend run on battery by next 120 seconds. In order to resume the SDK-500 operation on battery power, press the [RUN ON BATTERY] button located on the front panel of the...
  • Page 15: Controller Programming

    • If selected menu position is a sub-menu, pressing this button will enter the sub-menu and show the first of its options. • The [ESC/MENU] button allows to leave current sub-menu and abandon changes. If pressed in the main menu it will make SDK-500 exit the MENU programming mode and resume normal operation.
  • Page 16: Editing Parameters

    User's manual for elevator door controller SDK-500 4.2. EDITING PARAMETERS To edit any of the programming parameters select its name using [<] [>] buttons and press [ENTER] . 4.2.1. Numeric parameters [<] , [>] to Numeric parameters are displayed as decimal numbers. Use buttons increment or decrement selected (flashing) digit.
  • Page 17: Menu Structure

    User's manual for elevator door controller SDK-500 4.3. MENU STRUCTURE Measurement mode Press and hold at least 2 seconds MENU MENU 6-digit user password entering (if it is different from „000000”) ****** ENTER ENTER ENTER Parameter MENU 1. Doors data 1.1.
  • Page 18: Menu Description

    2.2. V Closing, range: 0.10 ÷ 0.79 [ m/s ] Required door closing speed should be entered here. Based on the entered door weight SDK-500 automatically calculates maximum door speed not to exceed the maximum allowed kinetic energy of the door (10J). If the V Opening or V Closing entered here is greater than the calculated maximum speed, it will be adjusted down to prevent of exceeding the maximum value of kinetic energy.
  • Page 19: Calibration

    Installation procedure should only be executed when all door parameters are correctly set in the SDK-500 . This procedure is set of two procedures executed in sequence: „Selflearning” procedure (described at page 22) and „Diagnose” procedure (described at page 22).
  • Page 20 User's manual for elevator door controller SDK-500 3.3. Close force (Closing force), range: 0.00 ÷ 6.00 [ A ] In this menu the static door closing force is entered, expressed as the corresponding motor current in Amperes. In order to determine it, during the calibration use a dynamometer to find the current corresponding to the force of 150 N, which the regulations adopt as the maximum permissible static force applied by the door to any object in its path.
  • Page 21 User's manual for elevator door controller SDK-500 3.6. Closed tigh. (tightening force of closed doors), range: 0.00 ÷ 1.00 [ A ] The value of the current used to tighten door at its closed positions. This value should be determined empirically by taking into account all forces from mechanical closing elements like springs and weights.
  • Page 22 User's manual for elevator door controller SDK-500 3.A. Lock. speed, range: [ MIN, 20%, 40%, 60%, 80%, 100% ] Required speed of the door locking should be entered here. MIN = 2.5 cm/s, speed of door locking for option 100% depends on lock zone length.
  • Page 23: Working Modes

    User's manual for elevator door controller SDK-500 4. Working modes 4.1. Driver mode, options: [ RS-485 lines / external inputs / automatic / manual ] SDK-500 controller is designed as a universal unit to be used with various 3 party elevator control systems.
  • Page 24: Outputs

    User's manual for elevator door controller SDK-500 5.3. INSTALL inp. (INSTALL input), options: [ inactive / active ] If the menu option ”INSTALL inp.” is set to active, then applying voltage to {INSTALL} input will automatically perform installation procedure (see „Installation” option at page 19).
  • Page 25: Access Setup

    SDK-500 is only capable of simultaneously having two language versions of the menu. The default languages for the Polish market version are Polish and English. Please contact TechWind about other language versions A. Default set. A.1. Restore [ execute ] „Restore”...
  • Page 26: Messages

    User's manual for elevator door controller SDK-500 5. MESSAGES CAUTION! The last characters in either of the two lines is used for diagnostic purposes and have following meaning: Upper line, rightmost character: _ (underscore) - {OPEN INP.} input state is low ^ - {OPEN INP.} input state is high...
  • Page 27: User's Manual For Elevator Door Controller Sdk

    User's manual for elevator door controller SDK-500 line1: door position in cm Posit.: 67cm line2: pulses counter value Counter: 30150 SCREEN 4 line1: average current value of opening+ closing cycle in A av.cur.: 0.50A line2: maximal current value of opening / closing m.
  • Page 28: Warning Messages

    Wrong Password! In case your password is forgotten please contact Enter new password! TechWind to receive new – one use password. Once the one use password is entered the message „Enter new password!” is displayed. User must enter new password. This operation can not be omitted.
  • Page 29: First Power-On

    „Initialisation” message. Immediately after controller unpacking its parameters are set by default settings, which can be restored whenever using „Restore” option in „Default set.” menu. SDK-500 for working To prepare enter the menu of the controller by holding the [ESC/MENU] button for 3 seconds. Once in the menu, enter all parameters characterising the door, and its drive.
  • Page 30: Rs-485 Interface Handling

    You will see "Door closed" information on the display. The door and the controller are ready for normal operation. 7. RS-485 INTERFACE HANDLING SDK-500 controller. There is optional RS-485 used for communication with Transmission parameters: –...
  • Page 31: List Of Registers

    User's manual for elevator door controller SDK-500 7.1. LIST OF REGISTERS Registers described below (except 0x1004 register, which can be used for remote control while RS-485 mode) are available for read only. While attempt to write device sends error code 2 (illegal register address).
  • Page 32 User's manual for elevator door controller SDK-500 Register Write Range Register description 0x0210 Door width in pulses, high byte 0x0211 Door width in pulses, low byte 0x0212 200 ÷ 3999 „Width” parameter in „Doors data” menu, in [mm] 0x0213 10 ÷ 399 „Weight”...
  • Page 33: User's Settings List

    User's manual for elevator door controller SDK-500 8. USER'S SETTINGS LIST Desc. Parameter Description Default value User's value page Parameters of “1. Doors data” menu 1.1 Width Door width 90,0 cm 1.2. Weight Door weight 100 kg Parameters of “2. Speeds” menu 2.1.
  • Page 34: Technical Data

    User's manual for elevator door controller SDK-500 9. TECHNICAL DATA Power supply voltage 22...24...38V DC; 22V...24...27V AC Power consumption max. 160 VA Current value of motor control max. 7A Encoder input frequency max. 40 kHz PWM carrier frequency 7200 Hz...
  • Page 35 User's manual for elevator door controller SDK-500...
  • Page 36 TechWind Sp. z o.o. Miszewko Dąbrowa 6 PL – 80-297 Banino k/Gdańska, Poland tel. : (+48 58) 684 86 19-20 , fax: (+48 58) 684 86 17 http://www.techwind.pl, e-mail: biuro@techwind.pl...

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