Eaton 9PHD User And Installation Manual
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Eaton 9PHD User And Installation Manual

Eaton 9PHD User And Installation Manual

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User's and installation
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Eaton 9PHD UPS 30–200 kW
P-164000531

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  • Page 1 User's and installation guide Eaton 9PHD UPS 30–200 kW P-164000531...
  • Page 2 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) without the written approval of Eaton Corporation. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.

  • Page 3: Table Of Contents

    Top air exhaust kit............34 3.5.3 Field Installed UPM............34 3.5.4 IP classifications............34 3.5.5 Internal transformer............. 34 3.5.6 Earth fault monitoring...........35 3.5.7 Emergency power off 24 V.......... 35 3.5.8 Lifting eyes..............35 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 3 (127)
  • Page 4 Environmental and installation considerations.....41 4.3.2 UPS system power wiring preparations.......49 Unpack and unload the UPS.............58 4.4.1 Unpack and unload Eaton 9PHD UPS with casters..58 4.4.2 Unpack and unload Eaton 9PHD UPS with vibration dampers............... 62 UPS system installation................. 64 Steps to install the UPS............
  • Page 5 7.1.1 Control panel............... 89 7.1.2 Status indicators............90 7.1.3 System events............. 91 7.1.4 Menu structure of the 9PHD UPS........92 Signing in.................. 95 System control instructions............95 7.3.1 Starting the UPS system in the double conversion mode...................95 7.3.2 Starting the UPS system in the bypass mode..... 96 7.3.3...
  • Page 6 UPS system input..............112 UPS system output..............113 UPS environmental specifications.......... 114 Battery specification..............115 Warranty....................116 10.1 General................... 116 10.2 Whom to contact in case of Warranty........117 Appendix....................118 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 6 (127)

  • Page 7: How To Read This Manual

    Explosion and fire hazard Electrical hazard Corrosive hazard Battery hazard 1.2.2 Prohibited action symbols These symbols are used to indicate an action that should not be taken. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 7 (127)

  • Page 8: Mandatory Action Symbols

    Italic type highlights notes and new terms when they are defined. • • Screen type represents information that appears on the screen or LCD. Glossary Eaton documentation uses these acronyms to refer to Eaton UPS products or their parts: Table 1: Glossary of acronyms Advanced Battery Management Bypass Input Breaker...
  • Page 9 Remote Emergency Power-off Rectifier Input Breaker Silicon-controlled Rectifier SNMP Simple Network Management Protocol STSW Static (bypass) Switch Uninterruptible Power Module Uninterruptible Power Supply VMMS Variable Module Management System © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 9 (127)

  • Page 10: Safety Instructions

    There are no user-serviceable parts inside the UPS. DANGER Operations inside the UPS must be done by an authorized Eaton Customer Service Engineer or by a qualified service officer authorized by Eaton. WARNING The UPS is powered by its own energy source (batteries). The output terminals may be energized even when the UPS is disconnected from an AC source.
  • Page 11 Do not install or operate the UPS system close to gas or electric heat sources. Keep the operating environment within the parameters stated in this document. Keep the surroundings of the UPS uncluttered, clean, and free from excess moisture. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 11 (127)

  • Page 12: Audience

    Declarations of conformity with directives and UPS harmonized standards EN www.eaton.eu or by 62040-1 (Safety) and EN 62040-2 (EMC) are available at contacting your nearest Eaton office or authorized partner. User precautions You can do only these user operations. •...

  • Page 13: Environment

    Explosive gas mixture may be created if the hydrogen concentration exceeds 4% by volume in air. Ensure the necessary air flow rate for the ventilation of the UPS location. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 13 (127)

  • Page 14: Symbols On The Ups And Accessories

    • regional locations and telephone numbers • a question about any of the information in this manual • a question that this manual does not answer © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 14 (127)
  • Page 15 User's and installation guide Note: For more information about the installation space, safe operation and working, see IEC 62485-2: Safety requirements for secondary batteries and battery installations. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 15 (127)

  • Page 16: Introduction To Eaton Ups

    Eaton 9PHD UPS 30–200 kW User's and installation guide Introduction to Eaton UPS Figure 1. Eaton 9PHD UPS 50 kW with optional vibration dampers and 9PHD UPS 200 The Eaton ® 9PHD uninterruptible power supply (UPS) is intended for industrial and marine applications.
  • Page 17 Pay also attention to voltage levels, phase shifts and frequencies. If the UPS cabinets are paralleled, their bypass ratings must be matched. Eaton 9PHD output power ratings are demonstrated only on 50 kW uninterruptible power modules (UPMs) but also 40 kW and 30 kW power modules are available for extended selection of power ratings.

  • Page 18: Looking Inside The Ups

    Eaton 9PHD UPS 30–200 kW User's and installation guide Looking inside the UPS Figure 2. Looking inside the Eaton 9PHD UPS 50 kW with internal transformer Control panel (protected under a hatch) Maintenance bypass switch (optional) Door latch Battery start button...
  • Page 19 Eaton 9PHD UPS 30–200 kW User's and installation guide Figure 3. Looking inside the Eaton 9PHD UPS 100 kW Control panel (protected under a hatch) Maintenance bypass switch (optional) Door latch Battery start button Power module (UPM) Input switch S1...S2 Communications area ©...
  • Page 20 Eaton 9PHD UPS 30–200 kW User's and installation guide Figure 4. Looking inside the Eaton 9PHD UPS 150 kW Control panel (protected under a hatch) Maintenance bypass switch (optional) Door latch Battery start button Power module (UPM) Input switch S1...S4 Communications area ©...
  • Page 21 Each UPM is able to operate and share the load independently, despite the status of the other UPMs. The 30–50 kW 9PHD UPS includes one UPM. In the 60–200 kW units, the UPMs are paralleled internally. The rectifier input switch is available for the 30–150 kW units. The internal MBS is available as optional for the 30–150 kW units.

  • Page 22: Ups Operating Modes

    In case of any anomalies in utility or a sudden load increase, the suspended power modules are able to transfer to on- line mode with less than 2 ms transition time. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 22 (127)

  • Page 23: Normal Operating Modes

    3.2.1.1 Double conversion mode Figure shows the path of electrical power through the UPS system when the UPS is operating in the double conversion mode. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 23 (127)
  • Page 24 If the utility AC power is interrupted or is out of specification, the UPS automatically switches to the battery mode to support the critical load without interruption. When utility power returns, the UPS returns automatically to the double conversion mode. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 24 (127)
  • Page 25 Energy Saver System mode Figure shows the path of electrical power through the UPS system when the UPS is operating in the Energy Saver System (ESS) mode. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 25 (127)
  • Page 26 Typical transition time to the double conversion mode is less than 2 milliseconds, which is practically seamless. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 26 (127)

  • Page 27: Stored Energy And Battery Mode

    DC power, which is converted to regulated output power by the inverter. Figure shows the path of electrical power through the UPS system when operating in the battery mode. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 27 (127)
  • Page 28 Unless utility power is restored, the output can be supported for a © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 28 (127)

  • Page 29: Bypass Mode

    (for example UPS internal failure), the UPS remains on bypass operation. Figure shows the path of electrical power through the UPS system when operating in the bypass mode. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 29 (127)
  • Page 30 The backfeed protection is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 30 (127)

  • Page 31: Ups Features

    The Eaton Powerware Hot Sync technology is an algorithm that eliminates the single point of failure in a parallel system and therefore enhances system reliability. The Hot Sync technology is incorporated in all Eaton 9PHD UPSs, and it is utilized in both multi-module internal parallel and external parallel systems.

  • Page 32: Power Conditioner

    ® Sync Control maintains the critical load outputs of two separate single UPS systems in synchronization. Use of the Eaton Fixed Master Sync Control provides uninterrupted transfer of the load from one load bus to another by means of downstream, dual-source, solid-state transfer switches. Without the load sync option, the two system output (critical load) buses can become out of phase with each other.

  • Page 33: Software And Connectivity Features

    Intelligent Power software products offer tools for monitoring and managing power devices across the network. See Chapter for more information. Options and accessories Contact your Eaton sales representative for more information about the available options and accessories. 3.5.1 Maintenance Bypass Switch...

  • Page 34: Top Air Exhaust Kit

    3.5.4 IP classifications A properly installed 9PHD UPS enclosure is at a minimum IP23 rated against electrical shock and foreign objects. The following IP classifications are available for 9PHD UPS as standard and option: Table 2: 9PHD UPS standard and optional IP classes 30–40 kW, 80 kW,...

  • Page 35: Earth Fault Monitoring

    (for example IT or TN-S). The 9PHD 30–50 kW UPS can be equipped with 1 or 2 internal transformers and the 80–100 kW UPS can be equipped with 1 internal transformer. These transformers can be installed in the UPS output, UPS input (single feed for rectifier and bypass), rectifier input or bypass inputs paths.

  • Page 36: External Battery Cabinets (Ebc-F And Ebc-G)

    The battery cabinets line-up and match with the Eaton UPS product line, and should only be used in Eaton UPS system. There are two battery cabinets: the narrow-frame EBC-F and the wide-frame cabinet EBC-G.

  • Page 37: Basic System Configurations

    200 kW. In addition, the UPS frames can be connected in parallel to create even larger systems. A maximum of eight UPSs can be connected in parallel. UPS options and accessories © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 37 (127)
  • Page 38 External UBS (battery Accessory Accessory Accessory Accessory switchgear) Additional options and accessories are also available. These include different software and connectivity options and external switchgear and power distribution options. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 38 (127)

  • Page 39: Ups Installation Plan And Unpacking

    Complete the installation checklist provided in Section Have authorized service personnel perform the preliminary operational checks and startup. Note: Startup and operational checks must be performed by an Eaton authorized Customer Service Engineer, or the warranty terms specified in the Warranty (see Chapter ) become void.

  • Page 40: Installation Checklist

    (OPTIONAL) Accessories are mounted in their installed locations and their wiring is terminated inside the UPS cabinet. Start-up and operational checks are performed by an authorized Eaton Customer Service Engineer. Site preparations For the UPS system to operate at peak efficiency, the installation site must meet the environmental parameters outlined in these instructions.

  • Page 41: Environmental And Installation Considerations

    (Icc) of the UPS. Refer to the type plate or technical specification for the Icc rating of the unit. Failure to obey these guidelines may void your warranty. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 41 (127)
  • Page 42 1045 x 1130 x 1958 with casters and optional top exhaust IP54 cabinet 625 x 1183 x 1978 1045 x 1183 x 1978 with vibration dampers and optional top exhaust © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 42 (127)
  • Page 43 Figure 11. Dimensions of Eaton 9PHD 30–100 kW and 80–200 kW UPS with IP23/33 rating (height with casters 1958 mm / with vibration dampers 1978 mm) Figure 12. Dimensions of Eaton 9PHD 30–80 kW and 80–160 kW UPS with IP54 rating (height with casters 1958 mm / with vibration dampers 1978 mm) ©...
  • Page 44 Eaton 9PHD UPS 30–200 kW User's and installation guide Figure 13. Dimensions of Eaton 9PHD 30–80 kW and 80–160 kW with IP 23/33 rating and top air exhaust kit (height with casters 1958 mm / with vibration dampers 1978 mm) Figure 14.
  • Page 45 User's and installation guide Figure 15. Dimensions of Eaton 9PHD 30–80 kW and 80–160 kW UPS with IP 23/33 rating, and vibration dampers Figure 16. Dimensions of Eaton 9PHD 30–80 kW and 80–160 kW UPS with IP 54 rating and vibration dampers ©...
  • Page 46 Figure 17. Dimensions of Eaton 9PHD 30–100 kW and 80–200 kW UPS with IP 23/33 rating, top air exhaust kit and vibration dampers Figure 18. Dimensions of Eaton 9PHD 30–80 kW and 80–160 kW UPS with IP 54 rating, top air exhaust kit and vibration dampers...
  • Page 47 [mm] 60-100 kW without in- ternal transformer [mm] 80-100 kW with inter- nal transformer [mm] 80-200 kW with top air exhaust kit [mm] 120-200 kW [mm] © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 47 (127)
  • Page 48 Rating Heat rejection Heat rejection (BTU/h x 1,000) [kW] 30 kW 4.30 40 kW 5.73 50 kW 7.16 80 kW 11.45 100 kW 14.32 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 48 (127)

  • Page 49: Ups System Power Wiring Preparations

    If you install a bypass input breaker in the maintenance bypass on a single- feed UPS, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 49 (127)
  • Page 50 A readily accessible disconnect device must be incorporated in all fixed input wiring. • For 9PHD UPS narrow frame models that have no separate connection for bypass neutral, the bypass source neutral must be connected to the same terminal as the rectifier neutral X1/X2:N.
  • Page 51 1 x 10 1 x 16 1 x 16 1 x 25 Table 10: Minimum recommended multi-core cable and fuse sizes for rectifier input and bypass input connection, 9PHD 120–200 kW UPS Input supply UPS rating [kW] line-to-line voltage [V] Phase cables...
  • Page 52 1 x 25 1 x 35 1 x 70 1 x 95 PE cable 1 x 10 1 x 16 1 x 16 1 x 35 1 x 50 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 52 (127)
  • Page 53 UPS rating [kW] line-to-line voltage [V] Battery ca- Pos. & neg. 2 x 70 2 x 95 2 x 95 2 x 120 bles line Battery fuse © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 53 (127)
  • Page 54 30°C. Non-halogenated XLPE insulated cables (90°C), as an example, can be used for marine applications. If you use aluminium cables, Eaton product support gives you sizing recommendations. Table 15: Rated and maximum currents for rated power and voltage, battery...
  • Page 55 Eaton 9PHD UPS 30–200 kW User's and installation guide Figure 20. 9PHD UPS narrow cabinet frame power cable terminals L1, UPS output N, rectifier/bypass input L2, UPS output L1, rectifier input L3, UPS output L2, rectifier input L1, bypass input...
  • Page 56 Eaton 9PHD UPS 30–200 kW User's and installation guide Figure 21. 9PHD UPS wide frame cabinet power cable terminals L1, rectifier input L1, UPS output L2 ,rectifier input L2, UPS output L3, rectifier input L3, UPS output N, rectifier input...
  • Page 57 OR the UPS is installed in an IT distribution system. You can get these warning labels from your local service representative. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 57 (127)

  • Page 58: Unpack And Unload The Ups

    There are two options on how to unpack and unload the UPS: • Unpack and unload Eaton 9PHD UPS with casters • Unpack and unload Eaton 9PHD UPS with vibration dampers 4.4.1 4.4.2 For more information about these options, see Sections Before you start to unpack and unload the UPS, look at the TipNTell indicator on the package surface.
  • Page 59 Open the UPS package. A ramp for moving the UPS off the pallet is attached on one side of the package. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 59 (127)
  • Page 60 If the leveling feet are not fully retracted, turn them until they are retracted. Open the cabinet door. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 60 (127)
  • Page 61 Be careful not to push the cabinet too much or too fast since it may cause the cabinet to tip over. 10. Roll the cabinet to its final installation location. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 61 (127)

  • Page 62: Unpack And Unload Eaton 9Phd Ups With Vibration Dampers

    In addition, attach the shipping brackets to the cabinet and the pallet. 4.4.2 Unpack and unload Eaton 9PHD UPS with vibration dampers Before you unload the cabinet from the pallet, use a forklift or...
  • Page 63 Carefully lower the UPS to its installation location. Fix the vibration dampers to the floor and the wall behind the cabinet with appropriate steel hardware or by welding. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 63 (127)

  • Page 64: Ups System Installation

    Figure the location of the cabinet through-holes. The connections to power and signal terminals are easily accessible, see Figure , Figure , Figure , and Figure © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 64 (127)
  • Page 65 Eaton 9PHD UPS 30–200 kW User's and installation guide Figure 23. 9PHD UPS smaller cabinet size through hole locations Figure 24. 9PHD UPS larger cabinet size through hole locations Follow these steps to install the UPS: Unfasten the UPS door latch and open the door.

  • Page 66: Battery System Installation

    EMC shielded battery cables to avoid radio disturbances. 5.2.1 Battery trip wiring Eaton 9PHD UPS cabinets do not have internal battery breakers. The external battery breaker is a crucial part of the external battery cabinet or rack and must be placed in it.

  • Page 67: Installing Ups External Battery Cabinet And Battery Power Cabling

    Eaton 9PHD UPS 30–200 kW User's and installation guide Eaton battery breakers are open if the breaker itself is open. The default voltage of the shunt trip coil is 24Vdc. For 48Vdc shunt trip, contact local Eaton Service Engineer. Figure 25. Battery trip wiring...

  • Page 68: Installing A Remote Epo Switch

    To user interface ter- Remarks EPO switch minal block EPO in UPS cabinet X10:13 X10:14 X10:11 For proper function, install a wire jumper bew- een pins X10:13 and X10:14. X10:12 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 68 (127)

  • Page 69: Installing Epo 24 V Input (Option)

    V is connected to X10:22 and the return is connected to X10:23. Installing interface connections 9PHD UPS contains a total of 5 signal input connectors for operators. These can be used to give remote control commands to the UPS. User interface connector X10 can be used for these purposes.

  • Page 70: Relay Output Interface Connections

    5.6.4 MiniSlot interface connections For MiniSlot accessories and communication devices selection, see Chapter For installation and setup of a MiniSlot card, please contact your Eaton representative. Perform the installation and removal of MiniSlot cards while the UPS is shut down or switched to maintenance bypass mode (optional feature). Installation and removal can be done while the unit is in the online mode but there is theoretical risk of abnormal functioning, which is why this is not recommended.

  • Page 71: Insulation Monitor Signals (Option)

    This concerns also the EPO signal. Wiring parallel 9PHD UPS systems The outputs of multiple 9PHD UPS systems can be connected in parallel. Up to 8 units can be paralleled. The UPS static bypass power rating needs to be identical among all the paralleled units.

  • Page 72: Power Wiring Overview

    The MOB must have a Form “C” auxiliary contact. The N.C contact is connected to the corresponding UPS’s input used for signal input. The N.O. contact is used © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 72 (127)
  • Page 73 The required parallel system wiring length must be equal to ensure approximately equal current sharing when in the bypass mode. For proper operation, the following must be true: 1A+1B=2A+2B=3A+3B=4A +4B. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 73 (127)

  • Page 74: Control Signals Overview

    Terminal block X13 for external parallel control signals is accessible on the signal interface area, above or next to the power wiring terminals (see Figure and Figure © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 74 (127)
  • Page 75 External CAN connections between UPSs require shielded twisted pair wire. Use twisted pair wiring between the UPS and MOB AUX contacts. The shield cable must be connected on one end only. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 75 (127)
  • Page 76 External CAN connections between the UPS cabinets require shielded twisted pair wire. Use twisted pair wiring between the UPS and MOB AUX contacts. Always confirm contact operation prior to wiring. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 76 (127)

  • Page 77: Ups System Interface Wiring Preparations

    UPS system interface wiring preparations Control wiring for features and options should be connected at the user interface terminal blocks located above or next to the power terminals. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 77 (127)
  • Page 78 Eaton 9PHD UPS 30–200 kW User's and installation guide Figure 31. Signal cable terminals, 9PHD narrow cabinet frame Figure 32. Signal cable terminals, 9PHD wide cabinet frame © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 78 (127)
  • Page 79 EPO 24 V input (optional) X10:23 EPO 24 V input return (optional) X10:24 Insulation monitor NC (optional) X10:25 Insulation monitor return (optional) X10:26 Insulation monitor NO (optional) © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 79 (127)
  • Page 80 All signal inputs or remote features require an isolated normally open (NO) contact or switch (rated at 24 VDC, 20 mA minimum) connected between the alarm input and the common terminal. All control wiring and relay and switch © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 80 (127)
  • Page 81 Alarm relay contacts have a maximum current rating of 5 A and a switched voltage rating of 30 VAC (RMS) and 30 VDC. • Alarm relay wiring must be a minimum of 0.75 mm © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 81 (127)

  • Page 82: Communication Interfaces

    Figure , Figure and Table MiniSlot cards The Eaton 9PHD UPS has 4 MiniSlot communication bays. To install a MiniSlot card, follow the instructions in MiniSlot interface connections.. The UPS is compatible with the following MiniSlot cards: • Network Card-MS...
  • Page 83 Ethernet (10/100BaseT) network. The card also provides direct integration of UPS information (meters and status) to a Building Management System (BMS) using the Modbus RTU protocol. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 83 (127)

  • Page 84: Intelligent Power Software

    Intelligent Power Software are productivity tools for UPS power management. The Intelligent Power Protector (IPP) application provides automatic, graceful shutdown of computers and virtual machines or servers powered by an Eaton UPS during a power outage that lasts longer than your available battery runtime.

  • Page 85: Signal Input Monitoring

    5 A maximum. Configuring relays 9PHD offers one native relay output. Additionally, each of the 4 MiniSlots can be equipped with a relay card, including 5 relays. The following instructions guide you through the relay configuration. For additional information on alarms, see Alarms Manual for Eaton 91PS/93PS/93PM (P-164000681).
  • Page 86 It is possible to set 8 different events for the native relay and for optional relay outputs installed in MiniSlots. If any of the set events occurs, the relay is activated © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 86 (127)
  • Page 87 Enter the code(s) of the function(s) that you want to trigger the relay when they become active. Press OK and Save to save the changes. Figure 41. Entering the codes of the functions that will trigger the relay © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 87 (127)
  • Page 88 Alternatively, you can configure the relays with any event you want. 10. You can test the relays by selecting any of the options in the test mode (see Figure © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 88 (127)

  • Page 89: Ups Operating Instructions

    UPS nominal voltage and frequency from the display by selecting Settings > Information. If the UPS need to be operated with another voltage or frequency, contact your closest Eaton office or Eaton authorized partner. Note: The UPS is not a measuring device. All the displayed measurements are approximate values only.

  • Page 90: Status Indicators

    Indicator Status Description Green symbol for nor- The UPS is operating normally and supplying pow- mal operation er to the critical load. The UPS is turned off. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 90 (127)

  • Page 91: System Events

    This message is also written to the Active Events log. Some notices and alarms may be accompanied by an audible horn. To silence the horn, press any button once. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 91 (127)

  • Page 92: Menu Structure Of The 9Phd Ups

    Eaton 9PHD UPS 30–200 kW User's and installation guide 7.1.4 Menu structure of the 9PHD UPS The following table shows the menu structure of the 9PHD UPS. Table 21: Menu structure of the 9PHD UPS Main menu Submenu Functions Home An overview of the UPS operation, including infor- mation on load, efficiency and consumption.
  • Page 93 System overview shows the status and meters sum- mary for each UPS. The ESS mimic screen shows the approximated consumption and energy savings of the ESS mode. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 93 (127)
  • Page 94 Change bypass voltage, bypass frequency or bypass slew rate limits. Screen Saver Timeout Change the screen saver timeout. Meters Change the meters format. Lamp Test Enable the lamp test. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 94 (127)

  • Page 95: Signing In

    Wait for the UPS control panel display to become active and to indicate logic power. Repeat steps 1–8 for each individual UPS in the system. 10. In the home screen, press Controls. The System controls screen appears. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 95 (127)

  • Page 96: Starting The Ups System In The Bypass Mode

    Wait for the UPS control panel to become active and indicate logic power. Repeat steps 1–7 for each single UPS in the system. In the home screen, press Controls. The System controls screen appears. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 96 (127)

  • Page 97: Starting The Ups In The Battery Mode

    Power is now supplied to the critical load in the battery mode. The green and yellow status indicators for battery mode are lit in all the UPSs in the system. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 97 (127)

  • Page 98: Transferring From The Double Conversion Mode To The Bypass Mode

    Transferring from the double conversion mode to the Energy Saver System mode Note: Note that the Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton authorized Customer Service Engineer. To transfer the critical load to the Energy Saver System mode: In the home screen, press Controls.

  • Page 99: Transferring From The Energy Saver System Mode To The Double Conversion Mode

    Transferring from the Energy Saver System mode to the double conversion mode Note: Note that the Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton authorized Customer Service Engineer. To transfer the critical load to the double conversion mode: In the home screen, press Controls.

  • Page 100: De-Energizing The Critical Load

    Make sure that the battery breaker is closed. If included inside the UPS system, make sure that the transformer fan MCB (F12) is closed. Close the UPS front door. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 100 (127)

  • Page 101: Shutting Down A Single Ups

    Enabling and disabling the battery charger To turn the battery charger on or off, perform the following procedure: In the home screen, press Controls. The System controls screen appears. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 101 (127)

  • Page 102: Upm Control Instructions

    UPM is not allowed to be shut down if doing so would lead to an overload condition in the remaining UPMs or UPSs in the system. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 102 (127)

  • Page 103: Using The Remote Emergency Power-Off Switch

    When the EPO switch is activated, all power to the critical load is lost. Use this feature only in case of emergency. Note: The following instructions are for the EPO switch supplied by Eaton Corporation. If you are using a customer-supplied EPO switch, it may not activate in the same way.
  • Page 104 If separate feeds for the rectifier and the bypass are used, the possible external input breaker for the rectifier can now be opened. The UPS is now in the maintenance bypass mode: © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 104 (127)

  • Page 105: Turning The Ups From The Maintenance Bypass Mode To The Double Conversion Mode

    Figure 45. Maintenance bypass mode Static bypass input Maintenance Bypass Switch (MBS) Rectifier input C Out Turn on the rectifier switch to connect rectifier input (S1-S3) to the UPS. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 105 (127)
  • Page 106 Section The UPS is now in the double conversion mode: Figure 46. Double conversion mode Static bypass input Maintenance Bypass Switch (MBS) Rectifier input © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 106 (127)

  • Page 107: Ups Maintenance

    Do not make any assumptions about the electrical state of any cabinet in the UPS system. WARNING All service and maintenance work must be performed by an Eaton authorized Customer Service Engineer or by a qualified service officer authorized by Eaton.

  • Page 108: Performing Preventive Maintenance

    The majority of the service and maintenance work must be performed by service 8.2.1 personnel qualified by Eaton. Only the actions described in Section 8.2.2 Section are allowed to be performed by the user.

  • Page 109: Periodic Maintenance

    Do not discard waste electrical or electronic equipment in the trash. For proper disposal, contact your local collecting/recycling/reuse or hazardous waste center and follow the local legislation. The following symbols indicate a product requiring special handling: © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 109 (127)

  • Page 110: Document Id: P

    Do not discard of unwanted batteries or battery material in the public waste disposal system. Follow all the applicable local regulations regarding the storage, handling and disposal of batteries and battery materials. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 110 (127)

  • Page 111: Maintenance Training

    Eaton 9PHD UPS 30–200 kW User's and installation guide Maintenance training For more information about training and other services, contact your Eaton representative. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 111 (127)

  • Page 112: Technical Data

    Eaton 9PHD UPS 30–200 kW User's and installation guide Technical data For a complete technical specification, contact your Eaton representative. Due to continuous product improvement programs, specifications are subject to change without notice. Directives and standards Safety IEC 62040-1: Uninterruptible power systems (UPS) - Part...

  • Page 113: Ups System Output

    50 or 60 Hz, user configurable configurable Total voltage harmonic dis- tortion: 100 % linear load < 1% < 1% 100 % non-linear load < 5% < 5% © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 113 (127)

  • Page 114: Ups Environmental Specifications

    5-95%, no condensation allowed Maximum service altitude 1,000 m (3,300 ft) above sea level Maximum 2,000 m (6,600 ft) with 1% derating per each additional 100 m above 1,000 m. © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 114 (127)

  • Page 115: Battery Specification

    160–200 kW units Configurable 0...117.2 A At > 160kVA load automatically limited to 66 A. Note that the maximum charge current is 29.3 A per UPM. Battery start option © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 115 (127)

  • Page 116: Warranty

    The warranty is only valid if the installation inspection and initial startup of the UPS unit is carried out by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. Service and maintenance of the UPS shall also be performed only by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton.

  • Page 117: Whom To Contact In Case Of Warranty

    Have the following information available: • Purchase order number and purchase order date • Installation date • Serial number and part number of the unit (information available on the unit's label) © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 117 (127)

  • Page 118: Appendix

    20_415 20_440 20_480 20_208I 20_230I 20_380I 20_400I 20_415I 20_440I 20_480I 20_690I 20_208O NA 20_230O NA 20_380O NA 20_400O NA 20_415O NA 20_440O NA 20_480O NA 20_690O NA © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 118 (127)
  • Page 119 30_415 30_440 30_480 30_208I 30_230I 30_380I 30_400I 30_415I 30_440I 30_480I 30_690I 30_208O NA 30_230O NA 30_380O NA 30_400O NA 30_415O NA 30_440O NA 30_480O NA 30_690O NA © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 119 (127)
  • Page 120 40_415 40_440 40_480 40_208I 40_230I 40_380I 40_400I 40_415I 40_440I 40_480I 40_690I 40_208O NA 40_230O NA 40_380O NA 40_400O NA 40_415O NA 40_440O NA 40_480O NA 40_690O NA © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 120 (127)
  • Page 121 50_415 50_440 50_480 50_208I 50_230I 50_380I 50_400I 50_415I 50_440I 50_480I 50_690I 50_208O NA 50_230O NA 50_380O NA 50_400O NA 50_415O NA 50_440O NA 50_480O NA 50_690O NA © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 121 (127)
  • Page 122 60_415 60_440 60_480 60_208I 60_230I 60_380I 60_400I 60_415I 60_440I 60_480I 60_690I 60_208O NA 60_230O NA 60_380O NA 60_400O NA 60_415O NA 60_440O NA 60_480O NA 60_690O NA © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 122 (127)
  • Page 123 80_415 80_440 80_480 80_208I 80_230I 80_380I 80_400I 80_415I 80_440I 80_480I 80_690I 80_208O NA 80_230O NA 80_380O NA 80_400O NA 80_415O NA 80_440O NA 80_480O NA 80_690O NA © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 123 (127)
  • Page 124 100_380 100_400 100_415 100_440 100_480 100_208I 336 100_230I 304 100_380I 184 100_400I 175 100_415I 168 100_440I 159 100_480I 145 100_690I 101 100_208 100_230 100_380 100_400 100_415 100_440 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 124 (127)
  • Page 125 Rated Fuse [A] Rated current current current current 120_380 120_400 120_415 120_440 120_480 150_380 150_400 150_415 150_440 150_480 160_380 160_400 160_415 160_440 160_480 200_380 200_400 200_415 200_440 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 125 (127)
  • Page 126 User's and installation guide Rated Com- Rectifier input Bypass input UPS out- bined* voltage Rated Maxi- Fuse [A] Rated Fuse [A] Rated current current current current 200_480 © Eaton Corporation plc 2017. All rights reserved. Document ID: P-164000531 126 (127)
  • Page 127 Eaton Power Quality Oy Koskelontie 13 FI-02920 Espoo, Finland www.eaton.eu...

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