Related Manuals for Eaton 9PHD
Summary of Contents for Eaton 9PHD
- Page 1 User's and installation guide Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G P-164000538...
- Page 2 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) without the written approval of Eaton Corporation. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.
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Page 3: Table Of Contents
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Contents How to read this manual................5 Safety-related signs..............5 Safety symbols................5 1.2.1 Hazard symbols............. 5 1.2.2 Prohibited action symbols..........5 1.2.3 Mandatory action symbols..........6 Conventions used in this document..........6 Glossary..................6... - Page 4 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Maintenance...................55 Important safety instructions............. 55 Performing preventive maintenance......... 56 4.2.1 Periodic maintenance..........56 4.2.2 Annual maintenance............ 56 4.2.3 Battery maintenance............56 Recycling the used UPS or batteries........56 Maintenance training..............57 Technical data..................58...
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Page 5: How To Read This Manual
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide How to read this manual Safety-related signs The following table explains the safety-related signs used in this document. DANGER indicates a hazard with a high level of risk which, if DANGER not avoided, will result in serious injury or death. -
Page 6: Mandatory Action Symbols
• • Screen type represents information that appears on the screen or LCD. Glossary Eaton manuals use the following acronyms to refer to Eaton UPS products or their parts. Table 1: Glossary of acronyms Advanced Battery Management Bybass Input Breaker... - Page 7 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Emergency Power-off Energy Saver System FI-UPM Field Installed UPM Intelligent Power Manager Intelligent Power Protector Maintenance Bypass Switch (component) Maintenance Bypass Switch (system) Miniature Circuit Breaker MCCB Molded Case Circuit Breaker...
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Page 8: Safety Instructions
The accessory cabinets carry lethal voltages. All repairs and service must be performed by authorized personnel only. There are no user-serviceable parts inside the cabinets. DANGER Operations inside the cabinets must be performed by an authorized Eaton Customer Service Engineer or by a qualified service officer authorized by Eaton. WARNING... - Page 9 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Do not move the battery cabinets with batteries inside if the sheet plates are not installed. Before you start any installation or service work, make sure that all AC and DC power sources are disconnected.
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Page 10: Audience
• LV Directive (Safety) 2014/35/EU Declarations of conformity with UPS harmonized standards and directives IEC 62040-1 (Safety) is available at www.eaton.eu or by contacting your nearest Eaton office or authorized partner. User precautions For the external battery cabinet, the only permitted user operation is to turn the battery circuit breaker on or off. -
Page 11: Environment
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Environment The accessory cabinets must be installed and operated according to the recommendations in this document. Never install the accessory cabinets in an airtight room, in the presence of flammable gases, or in an environment exceeding the specifications. -
Page 12: Symbols On The Ups And Accessories
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Symbols on the UPS and accessories The following are examples of symbols used on the UPS or its accessories. The symbols are used to alert you of important information. - Page 13 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Contact your local service representative if you need help with any of the following. • scheduling initial startup • regional locations and telephone numbers • a question about any of the information in this manual •...
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Page 14: Installation And Operation
EBC-G User's and installation guide Installation and operation Figure 1. 9PHD transformer cabinet TFC-A and external battery cabinets EBC-F and EBC- Introduction to EBC-F and EBC-G The Eaton external battery cabinets provide emergency short-term backup power to safeguard operation during brownouts, blackouts, and other power interruptions. - Page 15 (VRLA) batteries. For the battery specification of your UPS, see the User’s and Installation Guide of your UPS. Only use batteries that have been approved by Eaton. If you have to connect other type of batteries or other energy storage means, consult an authorized Eaton Customer Service Engineer before you proceed with the installation.
- Page 16 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide EBC model 90...100 kW 50 110...150 kW 160...200 kW 210...250 kW 260...300 kW Cable harness strain relief, power inlets To be defined and drilled at the site Cable harness strain relief, signal inlets Recommended: M16, Ø...
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Page 17: Site Preparations
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Strain reliefs, metal, manufacturer types as an example: - Wiska 21-35 mm 10065006, EMSKV 50 - Jacob 21-35 mm 50.650 M/R - Hummel 22-29 mm 1.618.5000.51 - Hummel 27-35 mm 1.618.5000.50... - Page 18 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 2. Accessory cabinet dimensions for IP23/33 models (height with casters / with vibration dampers) TFC-A EBC-G EBC-F Table 3: The dimensions of the IP54 cabinet Dimensions (WxDxH)
- Page 19 780 kg 1,400 The battery cabinets use convection cooling to regulate internal component temperature. Optional ventilation tubes and other adapters for cabinet ventilation systems are also available. For more information, contact your Eaton sales representative. EBC-F: • Air inlets are at the bottom in front and rear of the cabinet •...
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Page 20: Introduction To 9Phd Transformer Cabinet
259810 (P-122000148) Introduction to 9PHD transformer cabinet The 9PHD external transformer cabinet (TFC-A) can house one or two transformers for the UPS system. You can use either isolation transformers or autotransformers. You can use the transformers for the UPS input line (a single feed that supplies both rectifier and bypass inputs), rectifier input line, bypass input line or output lines. -
Page 21: Options
3.4.2 Lifting eyes Lifting eyes are an optional feature that can be added into all 9PHD accessory cabinets. When you unpack and unload the accessory cabinet, you can use the lifting eyes to lift the cabinet to its installation location. -
Page 22: Other Options
When the optional ventilation nozzle is installed, the air inlets and outlets at the rear panel of the cabinet can be blocked. For more information about these options, contact the Eaton sales representative. How to unpack and unload the accessory cabinets For transportation purposes, the accessory cabinet is bolted onto a wooden pallet or two wooden beams. - Page 23 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Before you unload the cabinet from the pallet, use a forklift or other material handling equipment to move the cabinet to the installation area. Insert the forks of the forklift between the skids on the bottom of the unit.
- Page 24 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Place the ramp on the floor and attach it to the pallet with nails or screws so that it can be safely used for wheeling the cabinet off the pallet.
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Page 25: How To Unpack And Unload The Ebc-G With Casters
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Slowly roll the cabinet toward the ramp edge. Be careful not to push the cabinet too much or too fast since it may cause the cabinet to tip over. - Page 26 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide For transportation purposes, the battery cabinet is bolted onto two wooden beams. To remove the pallet, perform the following procedure: Before you unload the cabinet from the pallet, use a forklift or...
- Page 27 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide To remove the left side door, remove the screws that connect the door to the cabinet. Save the retaining screws for later use. Remove the right side door to ease the process.
- Page 28 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Install the jacking bolts in the threaded holes in the front and rear supports of the cabinet. 10. Put a floor protector underneath each jacking bolt and screw the bolts down against the floor protectors.
- Page 29 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide WARNING To prevent tipping the cabinet, turn all four jacking bolts evenly and consecutively. 13. Remove the bolts that attach the wooden beams to the supports. 14. Pull the wooden beams out from under the battery cabinet.
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Page 30: How To Unpack And Unload All Accessory Cabinets With Vibration Dampers
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide 16. Remove the jacking bolts. 17. Remove the bolts that attach the front, rear, and side supports to the cabinet. Discard or recycle them in a responsible manner. - Page 31 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Do not tilt the cabinet more than 10 degrees from the vertical or the cabinet may tip over. Before you unload the cabinet from the pallet, use a forklift or...
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Page 32: How To Install The Ebc-F And Ebc-G
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Lift the accessory cabinet carefully from the pallet with your chosen method. You can lift the cabinet: • from the bottom with a forklift or lifting slings, or •... - Page 33 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide - all of the parallel battery cabinets use the same number of battery blocks (36 or 40) - the UPS is configured to the same number of battery blocks.
- Page 34 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 5. EBC-F cable entry holes Figure 6. EBC-G cable entry holes 1 © Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 34 (63)
- Page 35 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 7. EBC-G cable entry holes 2 These through-holes are meant for installing several battery cabinets side by side. • Install the UPS and the first battery cabinet next to it on the right side of the UPS.
- Page 36 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 8. EBC-F power cable and battery shunt trip cable terminations Figure 9. EBC-G power cable and battery shunt trip cable terminations Protective bonding Power cable - (DC) terminals...
- Page 37 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 10. EBC-F terminal block TB2 +24V, battery shunt trip cable from UPS DET, from another EBC if daisy-chained TRIP, battery shunt trip cable from UPS GND, from another EBC if daisy-chained...
- Page 38 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 11. EBC-G terminal block TB2 +24V, battery shunt trip cable from UPS DET, from another EBC if daisy-chained TRIP, battery shunt trip cable from UPS GND, from another EBC if daisy-chained...
- Page 39 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 12. EBC-F battery cable connections © Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 39 (63)
- Page 40 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 13. EBC-G battery cable connections Follow these steps to connect the power cables and signal wires to the external battery cabinet EBC-G. Open the cabinet door. ©...
- Page 41 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Remove the panel on the left. Route the signal wires and power cables through the through hole of your choosing. See Figures for more information. Apply suitable protection to protect the wiring from the sharp metal edges.
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Page 42: How To Install The Transformer Cabinet
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 14. Daisy-chaining battery cabinets 24V for battery breaker: X6:1 (Shunt trip), + 7 External Battery Cabinet TRIP for battery breaker: X6:2 (Shunt trip TB2 connectors return), -... - Page 43 A readily accessible disconnect device must be incorporated in all fixed input wiring. Table 7: Minimum recommended multi-core cable and fuse sizes for rectifier input and by- pass input connection, 9PHD 30–100 kW UPS Input supply UPS rating [kW] line-to-line voltage [V]...
- Page 44 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Input supply UPS rating [kW] line-to-line voltage [V] Phase cables [mm 1 x 16 1 x 25 1 x 35 1 x 70 1 x 95 Rectifier and bypass...
- Page 45 Cable sizing is based on IEC 60364-5-52. Sizing is for installation method C (wall installation) of PVC insulated copper wires. Conductor temperature: 70 °C, ambient temperature: 30 °C. When using aluminium cables, check sizing recommendations from Eaton product support. Table 9: Rated and maximum currents for rated power and voltage...
- Page 46 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Rated Rated Rectifier input Bypass input UPS output power [kW] Rated Maximum Rated Rated voltage [V] current [A] current [A] current [A] current [A] © Eaton Corporation plc 2022. All rights reserved.
- Page 47 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Note: Maximum rectifier current calculated at -15% voltage tolerance and 102% continuous overload. Table 10: Transformer cabinet power cable terminal bolt torques Terminal Tightening torque [Nm] Bolt size...
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Page 48: How To Install Transformer Cabinet Power Wiring
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 15. Warning label 3.7.1 How to install transformer cabinet power wiring Figure 16. Transformer cabinet through-holes See Figure for transformer cabinet power terminals. © Eaton Corporation plc 2022. All rights reserved. - Page 49 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 17. Transformer cabinet power terminals Reference Transformer cabinet with Transformer cabinet with input and output rectifier and bypass input transformers transformers X3:L1 From UPS output L1 Bypass input L1...
- Page 50 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Open the cabinet door. Open the screws on the lower front panel. Remove the lower front panel. Route the power cables through the through hole of your choosing. See Figure for more information.
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Page 51: How To Install Transformer Cabinet Signal Wiring
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide 3.7.2 How to install transformer cabinet signal wiring Figure 18. Location of transformer cabinet signal terminals Table 11: Transformer-to-UPS signal terminals (terminal X5) Pin function X5:1 Over temperature... -
Page 52: Installation Compatibility Of The Ebc-F, Ebc-G And Tfc-A
Installation compatibility of the EBC-F, EBC-G and TFC-A EBC-F and EBC-G are compatible with the Eaton UPS product line. The EBC-F is designed to be used with an uninterruptible power supply (UPS) that is rated up to 100 kW output power and the EBC-G with up to 200 kW output power. -
Page 53: Installation Checklist
Battery cables are terminated and connected to battery connectors. Battery Shunt trip and Aux contact signal wiring is connected from the UPS to the battery breaker (does not apply to Eaton 93E UPS). Room ventilation is installed and operating correctly. - Page 54 Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Figure 19. The battery breaker in EBC-F EBC-G: Open the hatch on the front panel and flip the breaker to turn the battery cabinet on or off. Figure 20. The battery breaker in EBC-G ©...
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Page 55: Maintenance
Do not make any assumptions about the electrical state of any cabinet in the UPS system. WARNING All service and maintenance work must be performed by an Eaton authorized Customer Service Engineer or by a qualified service officer authorized by Eaton. -
Page 56: Performing Preventive Maintenance
Battery maintenance WARNING Only authorized personnel are allowed to perform battery replacement and maintenance. If you need battery maintenance, contact your authorized Eaton Customer Service Engineer. Recycling the used UPS or batteries Remove the battery bank before disposing of the UPS or its battery cabinet. -
Page 57: Maintenance Training
Follow all the applicable local regulations regarding the storage, handling and disposal of batteries and battery materials. Maintenance training For more information about training and other services, contact your Eaton representative. © Eaton Corporation plc 2022. All rights reserved. -
Page 58: Technical Data
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Technical data For a complete technical specification, contact your Eaton representative. Due to continuous product improvement programs, specifications are subject to change without notice. Directives and standards Safety... -
Page 59: Environmental Specifications
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Battery voltage 432 V (36 blocks) or 480 V (40 blocks) Minimum battery short circuit current NZMN2-A200-S07-DC 950 A NZMN2-A400-S07-DC 2150 A Battery recharge During storage, for 48 hours at the interval stated on the battery recharge label of the EBC. -
Page 60: Cabinet Specifications
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Cabinet specifications IP23/33 cabinet dimensions (WxDxH) TFC-A and EBC-F: 625 x 937 x 1,958/1,978 EBC-G: 1,118 x 1,091 x 1,958/1,978 IP54 cabinet dimensions (WxDxH) TFC-A and EBC-F: 625 x 987 x... -
Page 61: Warranty
The warranty is only valid if the installation inspection and initial startup of the UPS unit is carried out by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. Service and maintenance of the UPS shall also be performed only by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. -
Page 62: Whom To Contact In Case Of Warranty
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F and EBC-G User's and installation guide Whom to contact in case of Warranty In case of Warranty, or while unsure if the unit in question is covered by warranty, contact the respective sales organization where the unit was purchased. - Page 63 Eaton Power Quality Oy Koskelontie 13 FI-02920 Espoo, Finland www.eaton.eu...