Bradley HL 200 Installation Instruction
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Bradley HL 200 Installation Instruction

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IMPORTANT
Installation and final temperature
adjustment are the responsibility
of the installer.
ASSE 1017, CSA & UPC Certified
®
US
C
215-1299 Rev. H; EN 06-909
© 2007 Bradley Corporation
Page 1 of 10
1/29/07
U P
C
C
R
Installation
Instructions
Thermostatic Mixing
Valve (HL 200) with
Optional Cabinet
Model S59-3200 (Valve only)
Model S59-3200RE (with Recess-Mounted
Enamel Cabinet)
Model S59-3200RS (with Recess-Mounted
Stainless Steel Cabinet)
Model S59-3200SE (with Surface-Mounted
Enamel Cabinet)
Model S59-3200SS (with Surface-Mounted
Stainless Steel Cabinet)
Inlet Connections: 2" NPT
Outlet Connections: 2" NPT
Temperature Range: 90-120°F
Maximum Pressure: 125 PSIG
Inlet Temperature, Hot: 120°-200°F
Inlet Temperature, Cold: 33°-80°F
Minimum Temperature Differential
(from valve set point): 20°F

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . .2
Installation Instructions . . . . . . . . . . . . . . . . . . .3
Recirculation Instructions . . . . . . . . . . . . . . . . . 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .8-9
Parts Breakdown and Service Kits . . . . . . . . . .10
P.O. Box 309, Menomonee Falls, WI 53052-0309
Phone: 1-800-BRADLEY Fax: 262-251-5817
http://www.bradleycorp.com

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Summary of Contents for Bradley HL 200

  • Page 1: Table Of Contents

    Installation Instructions Thermostatic Mixing Valve (HL 200) with Optional Cabinet Model S59-3200 (Valve only) Model S59-3200RE (with Recess-Mounted Enamel Cabinet) Model S59-3200RS (with Recess-Mounted Stainless Steel Cabinet) Model S59-3200SE (with Surface-Mounted Enamel Cabinet) Model S59-3200SS (with Surface-Mounted Stainless Steel Cabinet) Inlet Connections: 2"...

  • Page 2: Pre-Installation Information

    Pre-Installation Information Overview The Model HL 200 Thermostatic Mixing Valve consists of a liquid-filled thermal motor and a piston control mechanism with positive shut-off of hot when there is a loss of cold water supply or thermostat failure. The valve body and cap is constructed of bronze with replaceable corrosion- resistant components, including a stainless steel piston and liner.

  • Page 3: Installation Instructions

    Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Installation and Maintenance Instructions Model S59-3200 Series Installation Instructions for Valve CAUTION: If optional cabinet is to be used, the cabinet must be mounted before the valve is installed. Please refer to the cabinet mounting instructions on pages 4-5.

  • Page 4: Recess-Mounted Cabinet Installation

    Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Model S59-3200 Series Installation and Maintenance Instructions Installation Instructions for Optional Recess-Mounted Cabinet NOTE: Flush the supply lines before beginning installation. 1. Rough in a 28-1/2" W x 28-1/2" H hole in the wall for the cabinet (see Figure 3).

  • Page 5: Surface-Mounted Cabinet Installation

    Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Installation and Maintenance Instructions Model S59-3200 Series Installation Instructions for Optional Surface-Mounted Cabinet NOTE: Flush the supply lines before beginning installation. 1. Measure and mark the cabinet mounting hole locations at the dimensions shown in Figure 4.

  • Page 6: Recirculation Instructions

    Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Model S59-3200 Series Installation and Maintenance Instructions Recirculation Diagram Recirculation Instructions NOTE: Recirculating the water in the system provides constant regulation of the water temperature. Flush the supply lines thoroughly after completing installation. Close off all fixtures and label them as not in use during the recirculating process.

  • Page 7: Maintenance

    Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Installation and Maintenance Instructions Model S59-3200 Series Thermostatic Mixing Valve Maintenance For maximum efficiency, your thermostatic mixing valve requires a minimum amount of maintenance. Follow the procedures outlined below to achieve highest performance.

  • Page 8: Troubleshooting

    Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Model S59-3200 Series Installation and Maintenance Instructions Thermostatic Mixing Valve Maintenance continued . . . Check the thermostat for proper operation To check the valve's thermostat for proper operation, follow the procedures outlined below.
  • Page 9 Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Installation and Maintenance Instructions Model S59-3200 Series Thermostatic Mixing Valve Troubleshooting continued . . . Problem: Limited water flow Cause: The stop and check sections of the valve do not STOP AND move freely.

  • Page 10: Parts Breakdown And Service Kits

    Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet Model S59-3200 Series Installation and Maintenance Instructions S59-3200 Parts Breakdown and Service Kits NOTE: Kit numbers for rough brass finish and standard range thermostat. Contact Bradley for other configurations. Center Section Kit S65-302 Item Qty.

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