Sandpiper s30 Operating & Service Manual
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Sandpiper s30 Operating & Service Manual

Non-metallic design level 3
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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
Model S30
Non-Metallic
Design Level 3
s a n d p i p e r p u m p. c o m

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  • Page 1 SERVICE & OPERATING MANUAL Original Instructions Certified Quality Model S30 Non-Metallic Design Level 3 ISO 9001 Certified ISO 14001 Certified Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM...
  • Page 2 *Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page 5. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area, as defi ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied - Equipment is always used to transfer electrically conductive fl uids or - Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running. 6. Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of the combustible dust shall be installed in such a way that the pulse output kit is protected against impact *Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page Model S30 Non-Metallic sandpiperpump s30nmdl3sm-rev1218...

  • Page 3: Table Of Contents

    SECTION 5: WET END........16 • Diaphragm Drawings • Diaphragm Servicing SECTION 6: OPTIONAL CONFIGURATIONS .18 • Solenoid Shifted Air Valve • Dual Port • Electronic Leak Detector Installation Instructions SECTION 7: WARRANTY & CERTIFICATES ..21 • Warranty Model S30 Non-Metallic sandpiperpump s30nmdl3sm-rev1218...

  • Page 4: Explanation Of Nomenclature

    E7. Solenoid Kit with 220VAC Explosion-Proof Coil D with Electronic Leak Detection (110V) PTFE-Santoprene Backup/PTFE E8. Solenoid Kit with 110VAC, 50 Hz Explosion-Proof Coil E with Electronic Leak Detection (220V) PTFE Pumping, PTFE - Santoprene, E9. Solenoid Kit with 230VAC, 50 Hz Explosion-Proof Coil M with Mechanical Leak Detection Backup Driver / PTFE SP. Stroke Indicator Pins S Standard Santoprene Pumping, Santoprene V with Visual Leak Detection Driver / Santoprene M Santoprene/PTFE Your Serial #: _____________________________________ (fill in from pump nameplate) sandpiperpump • Model S30 Non-Metallic s30nmdl3sm-rev1218...

  • Page 5: Performance

    Performance S30 NON - METALLIC SCFM (M /hr) (34) (68) SUCTION/DISCHARGE PORT SIZE (102) AIR CONSUMPTION IN SCFM (136) • 3" ANSI Style Flange Configuration or AIR PRESSURE IN PSI (170) 80mm DIN Style Flange Configuration CAPACITY (204) • 0 to 280 US gallons per minute...

  • Page 6: Dimensional Drawings

    2X 15.00 S30 NON-METALLIC DIMESIONS IN INCHES [MILLIMETERS) 4.94 DIMENSIONAL TOLERANCES: .125 [3mm] S30 Non-Metallic with Spill Containment Dimensions in Inches [ ] in Millimeters. Dimensional tolerance: +/- 1/8" [ ] +/- 3mm DISCHARGE PORT 3" ANSI STYLE FLANGE CONFIGURATION .75 [19] HOLES EQUALLY SPACED ON A...

  • Page 7: Principle Of Pump Operation

    MUFFLER source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...

  • Page 8: Recommended Installation Guide

    To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump • Model S30 Non-Metallic s30nmdl3sm-rev1218...

  • Page 9: Troubleshooting Guide

    Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...

  • Page 10: Composite Repair Parts Drawing

    Pilot Valve Assembly Diaphragms, Santoprene Balls, and PTFE Seals 476.390.000 Air End Kit 476.368.655 Wetted End Kit Seals, O-Rings, Gaskets,Retaining (For PTFE Spill Containment Pumps) Rings, Bumpers, Bushings and Plungers Santoprene Diaphragms, PTFE Overlay Diaphragms, PTFE Balls and PTFE Seals sandpiperpump • Model S30 Non-Metallic s30nmdl3sm-rev1218...

  • Page 11: Composite Repair Parts List

    901.038.308 Washer, Flat 5/16 901.047.115 Washer, Flat 5/8 901.047.308 Washer, Flat 5/8 901.048.115 Washer Flat 3/8 901.048.308 Washer Flat 3/8 LEGEND: = Items contained within Air End Kits = Items contianed within Wet End Kits Note: Kits contain components specific to the material codes. sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...

  • Page 12: Material Codes

    363..FKM (Fluorocarbon) 661..EPDM/Santoprene ® end up in a landfill. The recyclability of SANDPIPER Color coded: YELLOW 666..FDA Nitrile Diaphragm, products is a vital part of Warren Rupp’s commitment PTFE Overlay, Balls, and Seals to environmental stewardship.

  • Page 13: Spill Containment Option

    Torque: 750 in/lbs. to be installed with (84.7 N-m) the concave side facing toward the outer chambers. S30 Spill Containment Repair Parts List Item Part Number Description Air Valve Assembly (000 muffler) (replaces 031.140.000) 1 031.146.000 Air Valve Assembly (stroke Indicator w/ no muffler) 031.147.000...
  • Page 14 Sandpiper product line: Outer plate with a threaded the outer chamber. 15. Loosen the top boss plug (item 51) on the filled stud, diaphragm, and a threaded inner plate.

  • Page 15: Air Distribution Valve Assembly

    Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty. * For pumps with stainless brass sleeve and spool set use replace last three digits with 162 sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...

  • Page 16: Air Valve With Stroke Indicator Assembly

    031.146.002 Air Valve Assembly 710.015.308 Screw, Self Tapping (includes all other items on 031-146-000 above) For Pumps with Piped Exhaust: 031.147.000 Air Valve Assembly (includes all items on 031-146-000 minus 1-D, 1-F, & 1-J) sandpiperpump • Model S30 Non-Metallic s30nmdl3sm-rev1218...

  • Page 17: Pilot Valve Assembly

    Step 3: Remove spool (2-D) from sleeve (2-B), 2-C 560.033.360 O-Ring (Sleeve) inspect O-Rings (2E), replace if required. 2-D 775.055.000 Spool (With O-Rings) 2-E 560.023.360 O-Ring (Spool) Step 4: Lightly lubricate O-Rings (2-C) and (2-E). 2-F 675.037.080 Retaining Ring Reassemble in reverse order. sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...

  • Page 18: Intermediate Assembly

    Step 8: Clean seal area, lightly lubricate and install new Seal, to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the Diaphragm Rod (33). center section is recommended. sandpiperpump • Model S30 Non-Metallic s30nmdl3sm-rev1218...
  • Page 19 Diaphragm Service Drawing with Overlay Torque: 600 in/lbs Diaphragm Service Drawing, Non-Overlay Torque: 600 in/lbs sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...

  • Page 20: Diaphragm Servicing

    Turn the pump over of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the stud, diaphragm, and a threaded inner plate.

  • Page 21: Solenoid Shifted Air Valve

    Note: Item 37 (Conduit Connector) is not required installation (usually 1500 A). A maximum permissible ripple of 20% is valid for Compressed Air Temperature Range: Maximum Ambient Temperature all magnets of direct-current design. to plus 50°C sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...
  • Page 22 90°increments and the suction elbows can be rotated optional positioning in the Dual Porting Drawing.) in 180° increments (see optional positioning in the Dual Porting Drawing). sandpiperpump • Model S30 Non-Metallic s30nmdl3sm-rev1218...
  • Page 23 LEAK DETECTION OPTION (ELECTRONIC) Follow instructions found elsewhere in this manual, “Filling the Spill Prevention Chambers” when installing leak detectors. Electronic Leak Detector Installation Kit 032-037-000 100VAC 50Hz or 110-120VAC 50/60Hz or 220-240VAC 50/60Hz Kit 032-045-000 12-32VDC To install electronic leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 52). Insert leak detector into the ¼" pipe tee (item 51). LEAK DETECTION OPTION (MECHANICAL) Follow instructions found elsewhere in this manual, “Filling the Spill Containment Chambers” when installing leak detectors. Mechanical Leak Detector Installation Kit 031-023-110 To install mechanical leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 52). Insert leak detector into the ¼" pipe tee (item 51). sandpiperpump Model S30 Non-Metallic • s30nmdl3sm-rev1218...
  • Page 24 Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®...

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