Table of controller analog inputs..................37 4.2.2 Table of analog inputs options ..................38 4.2.3 Connection of InteliDrive Lite analog inputs ..............40 4.2.4 Current output transducers ....................41 4.2.5 Analog input extension measurement (0 - 70V, 4 - 20mA) ..........41 Binary inputs and outputs ......................
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How to list History records? ...................... 51 MEASUREMENT screens description ..................51 5.9.1 Main measure screen ...................... 51 5.9.2 InteliDrive Lite Analog inputs screens ................51 5.9.3 IL-NT-AIO Analog inputs screen ..................52 5.9.4 InteliDrive Lite Binary inputs .................... 52 5.9.5...
1.9.0 13.8.2015 Note: ComAp believes that all information provided herein is correct and reliable and reserves the right to update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken. InteliDrive Lite, SW version 1.9...
This manual is intended for operators of engines, for engine control panel builders or for everybody who is concerned with installation, operation and maintenance of the engine applications. Warnings InteliDrive Lite controller can be remotely controlled. In case of the work on the engine check, that nobody can remotely start the engine. To be sure:...
InteliDrive Lite controllers are equipped with a powerful graphic display showing icons, symbols and bar-graphs for intuitive operation, which sets, together with high functionality, new standards in engine controls. InteliDrive Lite provides gas engine support without ventilation. Controller supports WebSupervisor system. This system enables engine fleet and assets management as well as pure monitoring.
InteliMonitor Reference Guide and InteliDrive Communication Guide. 2.4.2 Open connection from web browser It is possible to connect from a web browser to InteliDrive Lite controllers, mounted with IB-Lite module (or IB-NT with specific conditions) and connected to internet. 1. Open web browser 2.
You can try the WebServer from ComAp webpage. The access code is 0. WebSupervisor is possible to use as a control and monitor tool. For access is necessary to be registered. Connection setting and other information you can find in the WebSupervisor Reference Guide.
ID-FLX-Lite is distributed as ID-FLX-Lite-x.y.iwe package and it is compatible with the PC tool LiteEdit x.y.z and ECU list-x.y, where x, y, z are numbers of software version. Find installation files on ComAp web. Version of published files on the webpage are compatible each other.
IL-NT IO1 is optional plug-in card. Through this card controller can drive up to 4 propotional valves and to use 4 additional binary inputs. The 0V (GND) terminal is internally wired with battery minus internally, the 12-24V (+Ubat) terminal is wired to battery plus power supply of InteliDrive Lite controller.
Communication modules 3.5.1 IL-NT RS232 IL-NT RS232 is optional plug-in card, which enables InteliDrive Lite controller for RS232 serial communication. This is required for computer or ModBus connection. The card has to be inserted into the expansion “Communication module” slot back on the controller, similarly to extension modules.
3.5.2 IL-NT RS232-485 IL-NT RS232-485 is optional plug-in card, which enables InteliDrive Lite controller RS232 and RS485 serial communication. This is required for computer or Modbus connection. The IL-NT RS232-485 is a dual port module with RS232 and RS485 interfaces at independent COM channels. The RS232 is connected to COM1 and RS485 to COM2.
USB hubs, it can be recognized as new hardware and the drivers are installed again with different number of the virtual serial port. AUTION Use shielded USB cable only! (ComAp order code: USB-LINK CABLE 1.8m) 3.5.4 IB-Lite IB-Lite is a optional plug-in card with Ethernet 10/100 Mbps interface in RJ45 connector. The card is...
• Settings MODEM = module works as standard GSM modem enabling CSD (Circuit Switch Data) connection to controller with LiteEdit or other ComAp PC SW and sending alarm SMSes. Module is usually used for connection to remote monitoring and controlling system WebSupervisor http://websupervisor.comap.cz...
IL-NT RD is remote display software for a controller. Remote display provides the same control and monitoring functions as controller itself. Remote display for InteliDrive controllers uses standard InteliDrive Lite controller with Remote display software. No further programing of the display is required – unit is self configurable from the main controller.
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LiteEdit software (password is required). IL-NT-RD Wiring IL-NT-RD can be connected to InteliDrive Lite controller via RS232 or RS485 communication line. It is possible to connect only up to two remote displays to one master controller, if they are using different communication COMs.
3.6.3 IB-NT Internet bridge allows different type of communication and multiple controllers communication. Single InteliDrive Lite controller is possible to connect via serial line RS232. For multiple controllers connection is necessary to use RS485 communication port. IB-NT offers direct, internet, AirGate and cellular network type of communication.
Analog and binary inputs should use shielded cables, especially when length >3m. During the configuration of controller or setpoints changes is required a password to the controller. The default password from ComAp is “0”. 4.1.1 Grounding To ensure proper function: Use cable min.
When there is a potential risk the controller being subjected to conditions outside its capabilities, an outside protection devise should be used. The InteliDrive Lite controller should be grounded properly in order to protect against lighting strikes!! The maximum allowable current through the controller’s negative terminal is 4A (this is dependent on binary output load).
Check ground connection from pick-up to controllers, eventually disconnect ground connection to one of them Galvanic separate InteliDrive Lite RPM input using ComAp separation transformer RPM-ISO (1:1) Use separate pick-up for Speed governor and InteliDrive Lite InteliDrive Lite, SW version 1.9...
If RPM > 2 then the controller is in the state Not ready and the engine will not be allowed to start. Analog inputs On the InteliDrive Lite controller nine analog inputs are available. See the two tables here bellow with specific characteristics.
4.2.3 Connection of InteliDrive Lite analog inputs Standard connection of three resistive sensors to analog inputs. Mixed connection of InteliDrive Lite analog inputs: AI1 – binary input AI2 – three state input AI3 – analog resistive input InteliDrive Lite, SW version 1.9...
4-20mA/100 or 4-20mA/60 sensors. This method reduces the input resolution by less than 50%. Some types of transducers are not suitable for connection to InteliDrive Lite analog inputs because of influencing by InteliDriveLite analog input. Default current sensor characteristic...
For CAN data cables details see chapter Technical data - Communication interface. CAN cable shielding is conneced to InteliDrive Lite COM terminal. InteliDrive Lite contains internal fix 120Ohm resistor and must be located on the CAN bus end. It is possible to connect only one IGL-RA15 to InteliDrive Lite controller.
Configuration of this screen is only done by LiteEdit PC tool. Init (welcome) screeen appears immediately after power on with ComAp default text. It is possible to modify it using LiteEdit – Configuration – Init button. There is space for 8 text lines per 21 ASCII characters each.
5.6.2 How to check software revision? Hold ENTER and then press PAGE. This activates the panel LED test and controller’s display is switched to Firmware screen. On the display you can see (for 10 seconds) InteliDrive Lite Firmware screen containing:...
Only in MEASUREMENT screen. 5.6.3 How to check the serial number and choose interface? Hold ENTER and then three times press PAGE. On the display you can see InteliDrive Lite User Interface screen containing: 1) User interface: can choose User(block adjustment function of controller) or Engineer interface...
4. Run hrs - events counting Running hours of the engine 5. Timer - events counting time (e.g. prestart, cooling, etc.) 6. Engine RPM 5.9.2 InteliDrive Lite Analog inputs screens First screen: Oil pressure (AI1 bargraph with protection limits indication)
For FMI = 0 and 1, WRN is displayed. For other FMI codes, FLS is displayed. 5.9.12 Alarm list Alarm list displays active or inactive alarms occured on InteliDrive Lite unit. InteliDrive Lite controller automatically switches to the Alarm list screen when any new Alarm appears, but from Main measure screen only.
7 Setpoints Configuration of Setpoints is possible through panel buttons as is described above or via ComAp PC tool LiteEdit, where the setting can be open by click on the icon Password 7.1.1 EnterPassword Password is a four-digit number. Password enables change of relevant protected set points Use or ...
Comms Settings 7.3.1 ControllerAddr It is controller’s identification number. It is possible to set controller address different from the default value 1 so that more InteliDrive Lite controllers can be interconnected (via RS485) and accessed e.g. from Modbus terminal. Adresses: 1 - 32 InteliDrive Lite, SW version 1.9...
Dynamically change IP address of the controller after each switch on of the controller. IP address collision protection. Default state. 7.3.10 ComAp Port This sepoint is for adjustment of port for ComAp communication over IB-Lite or IL-NT-GPRS module. Standard ComAp port is 23, what is default value of this setpoint. 7.3.11 APN Name Name of APN access point for GPRS network This information shall provide your telecommunication operator.
Engine params 7.4.1 Starting RPM [RPM] “Firing” speed when InteliDrive Lite controller stops cranking (starter goes OFF). Sd Underspeed protection is activated when RPM drops back below the Starting RPM for more than 5 second the engine starting procedure. Limit is ignored when Gear teeth = 0 i.e. in engine operation without speed pickup (running state is indicated from D+ or Starting POil.
Start request, Stop request, Speed request are enabled if available. Default state. DISABLED: Control of an electronic engine is fully blocked and the InteliDrive Lite can only monitor the values of an electronic engine. 7.4.18 ECU SpeedAdj [RPM] Enables to adjust engine speed in ECU via CAN bus.
0.0% - +100.0% Default: InteliDrive Lite controllers include PI loop for speed or analog output regulation. The requested value is given by setpoints Request 1, 2. This loop is working like Proportional-Integral regulation with setpoints Reg Gain and Reg Integral for each part and these parts affect each other.
9 Binary input functions Any Binary input can be configured to any InteliDrive Lite controller terminal or changed to different function by LiteEdit PC tool. There is adjustable delay when any binary input is configured as protection. Binary inputs InteliDrive Lite - default configuration...
9.3.6 Remote OFF If closed, InteliDrive Lite is switched to OFF mode (there are three modes OFF-MAN-AUT). When opens controller is switched back to previous mode. This binary input should be connected to schedule timer switch, to avoid start of engine.
Function is active in any controller mode. 9.3.11 StartButton Binary input has the same function as Start button on the InteliDrive Lite front panel. It is active in MAN mode only. 9.3.12 StopButton Binary input has the same function as Stop button on the InteliDrive Lite front panel. It is active in MAN mode only.
10 Binary output functions Any Binary input can be configured to any InteliDrive Lite controller terminal or changed to different function by LiteEdit PC tool. There is adjustable delay when any binary input is configured as protection. 10.1 Binary outputs InteliDrive Lite - default...
alarm is not active and FAULT RESET is pressed 10.2.24 Battery flat Output closes when InteliDrive Lite performs reset during start procedure (probably due to weak battery). The output opens, if alarm is not active and ...
InteliDrive Lite can be connected directly with PC via optional communication plug-in modules IL-NT RS232, IL-NT RS232-485, IL-NT S-USB. Use the standard serial/USB cable to connect PC with InteliDrive Lite. In the area with electromagnetic interefernece should be used shielded cables.
11.2 Remote connection 11.2.1 Internet connection InteliDrive Lite controllers can be monitored from PC tools as LiteEdit or InteliMonitor over the Internet using Internet Bridge IB-NT connected to the controller via IL-NT RS232-485 port, via optional IB-Lite plug-in module or via IL-NT GPRS for cellular internet network. See Comms Settings.
64 35 = CRC 11.4 ECU engine support InteliDrive Lite firmware branch covers both standard and electronic controlled (monitored) engines. The appropriate engine/ECU type is selected in PC tool LiteEdit like other peripheries. Press the button in LiteEdit configuration window Modify.
Comap Electronic Engines Support manual. The InteliDrive Lite controller always sends either speed request = 0 % or the IDLE command via J1939 in controller Idle state. In the MAN mode the Idle operation can be controlled by Nominal/Idle binary input.
If the engine without ECU is controlled by InteliDrive Lite, the first analog input is permanently configured to Oil Pressure, other analog inputs remain freely configurable.
When cooldown comes up, engine is stoped slowly over cooling state. 13.1.4 Shut down (Sd) When the shutdown alarm comes up, InteliDrive Lite opens all outputs e.g. FUEL SOLENOID, STARTER and PRESTART to stop the engine immediately. Alarm outputs and common shutdown output are closed.
Binary input Configurable YES Configurable Warning/Shutdown alarms on the inputs of InteliDrive Lite. Battery flat If the controller switches off during starting sequence due to bad battery condition it doesn’t try to start again and activates this protection.
RTC backup battery is flat 13.2 History file InteliDrive Lite stores a record of each important event into the history file. The history file seats 255 records. When the history file is full, the oldest records are removed. To force history download in LiteEdit (direct, modem or internet) open History window and select History | Read history command.
CalibrMemFail 1110 Engine Sd InteliDrive Lite controller doesn’t support J1587 diagnostic line on Volvo engines. This can cause in some cases a J1939 alarm message FC:000608 due to missing J1587 bus. Contact your Volvo distributor to update ECU firmware. For Scania Fault codes (FC) are displayed. Following messages are available for particular groups of...
LCD display limits range for controller operating temperature: from -20°C to +70°C, even if the other electronic components work in wider temperature range. Internal preheating foil is mounted in InteliDrive Lite LT to extend display operational temperature range. Preheating starts at temperature below 5°C and preheating power depends on temperature and power supply voltage.
Unitronic BUS CAN Unitronic-FD BUS P CAN UL/CSA 14.10 IL-NT RS232 (optional card) Plug-in into InteliDrive Lite controller COMMUNICATION MODULE port. Maximal distance Speed 19.2kBd (STD) 9.6kBd (MODBUS) Recommend external converter: ADVANTECH – ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus supervision, no external data flow control signals, galvanic isolated.
14.11 IL-NT RS232-485 (optional card) Plug-in into InteliDrive Lite controller COMMUNICATION MODULE port. Maximal distance 10m (RS232), 1200m (RS485) Maximum Speed Up to 57.6 kBd (DIRECT), 38.4kBd Analog modem, 9.6 kBd digital modem, 57.6 kBd (MODBUS) 14.12 IL-NT S-USB (optional card) Plug-in into InteliDrive Lite controller COMMUNICATION MODULE port.
14.16 IL-NT AIO (optional card) Plug-in into InteliDrive Lite controller EXTENSION MODULE port. Resolution 10bits Inputs Number of Analog inputs 4 (2400Ohm, 20mA, 4V) Maximal resistance range 2400Ohm Maximal voltage range Current range 0-20 mA Input impedance (current) 180Ohm for mA measuring Input impedance (voltage) >68 kOhm for V measuring...
15 Language support InteliDrive Lite controllers support different languages. In default setting of controller are accessible two languages English, which isn’t possible remove and Chinese. In the controller is possible to substitute Chinese language by next language via LiteEdit (see the table below). These languages are possible modify via Translator tool in LiteEdit.
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