Rice Lake MSI-3460 Challenger 3 Technical Manual

Rice Lake MSI-3460 Challenger 3 Technical Manual

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MSI-3460
Challenger 3
Technical Manual
PN 152161 Rev E

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Summary of Contents for Rice Lake MSI-3460 Challenger 3

  • Page 1 MSI-3460 Challenger 3 Technical Manual PN 152161 Rev E...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
  • Page 3: Table Of Contents

    Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department. © Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice.
  • Page 4 7.4 MSI-3460 Challenger 3 Dimensions........
  • Page 5: Introduction

    RF remote control and remote display options are available to further enhance the safety and usability of the MSI- 3460 This manual can be viewed or downloaded from the Rice Lake Weighing Systems website at www.ricelake.com/manuals Warranty information can be found on the website at www.ricelake.com/warranties...
  • Page 6: Safety

    Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. WARNING Failure to heed may result in serious injury or death.
  • Page 7: Msi-3460 Front Panel

    MSI-3460 Front Panel Measurement Systems International Seattle, Washington U.S.A. POINTS MOTION LO BATT PEAK GROSS TOTAL X1000 POWER ZERO TARE USER Model No. MSI-3460 Figure 1-1. MSI-3460 Front Panel Item Key/LED Description Turns the unit on and off When the indicator is in setup mode, cancels action and returns to prior level without saving POWER Used to zero out residual weight on the scale In setup mode, stores changes and returns to the prior level...
  • Page 8: Operation

    The MSI-3460 stores the current weight as a tare value and subtracts the TARE value of the container/pallet from the gross weight.  displays and the weight mode changes to 3. Add the product to the packing container/pallet. The weight is displayed. MSI-3460 Challenger 3 Crane Scale...
  • Page 9: 2.3.1 View Tare

    2.3.1 View Tare To view the gross weight without clearing the tare value: 1. Program to the function. See Section 4.1.1 on page 12. NET/GROSS USER 2. Press , to toggle between net and gross values. This will only work if a tare value has been USER established.
  • Page 10: Installation

    Use the appropriate interface hardware for the capacity and design of the scale. • Rice Lake Weighing Systems can supply the MSI-3460 with oversize lifting eyes or shackle interfaces, if the interface hardware does not fit properly.
  • Page 11: Battery Pack

    1. Remove the battery from the scale. 2. Plug the battery charger into an AC power receptacle. The input voltage is universal from 115/230 VAC, 50/60 Hz. If the power input plug doesn’t match, contact Rice Lake Weighing Systems for information on international plugs.
  • Page 12 Continuous deep discharging reduces the maximum battery life cycle estimated at 2000 cycles. A second battery is recommended to enable continuous scale use. Keep one on the charger while the other is in service. MSI-3460 Challenger 3 Crane Scale...
  • Page 13: Setup

    Setup The following keys can be used when navigating through the menus while setting up the MSI-3460. • exits setup without saving changes. displays briefly and unit enters weigh mode.  POWER • functions as the Enter/Select TARE • functions as the Scroll USER •...
  • Page 14: Set Function Key

    Other internal tests are performed and if any test fails, an error code will display. See Section 7.1 on page 28 for the troubleshooting guide. To run a TEST: 1. Program the . See Section 4.1.  USER 2. Press to start the test. It runs through the complete test and returns to weigh mode. USER MSI-3460 Challenger 3 Crane Scale...
  • Page 15: Total

    Single Step Through Test Procedure 1. Press within two seconds of test start, to enable a single step mode. USER 2. Press to scroll through the available test functions. USER 3. Press to start or display the individual tests. TARE 4.
  • Page 16: Units

    1. Press and hold displays.  USER POWER 2. Press to scroll to the function.  USER 3. Press . The current sleep time is displayed. TARE 4. Press to scroll through the available times. USER MSI-3460 Challenger 3 Crane Scale...
  • Page 17: Display Brightness

    LED outputs for a triggered set point. Measurement Systems International POINTS MOTION Figure 4-1. Setpoint LED’s The MSI-3460 has an audible output option that is triggered by Setpoint 1. Contact Rice Lake Weighing Systems for other setpoint output options. Setpoint Description Setpoint Mode ...
  • Page 18: Total Mode

    1% of capacity and not yet totaled. This assures that a weight on the scale is only added to the total once. 1. Program the . See Section 4.1 on page 10.  USER MSI-3460 Challenger 3 Crane Scale...
  • Page 19: Filter Setup

    2. With the weight to be added on the scale, press . The acknowledge LED blinks to indicate the USER weight was accepted and the annunciator lights. Then the total weight is displayed for five seconds TOTAL and the number of samples is displayed for two seconds. 3.
  • Page 20: Unit

    . The currently saved battery life displays. TARE 4. Press to toggle between the choices. USER 5. With choice displayed, press to select. displays.  TARE 6. Press to save and exit to weighing mode. ZERO MSI-3460 Challenger 3 Crane Scale...
  • Page 21: Calibration

    When adequate test weights are not available, the unit can be calibrated using a calculated Constant Calibration  (C-Cal). To use, a previously generated C-Cal number must be known. Rice Lake Weighing Systems supplies replacement load cells with the C-Cal value stamped on the serial number label.
  • Page 22: Initial Calibration

    LED is lit by the correct unit, press TARE USER 9. Press . A capacity of 10000 is the initial value and should not be set any higher than the load cell TARE rated capacity. MSI-3460 Challenger 3 Crane Scale...
  • Page 23: Guidelines For Capacity And Resolution

    The MSI-3460 defaults to ±1d as a motion window. It can be changed at Rice Lake Weighing Systems to a higher value if desired. Often ±3d is selected for bridge cranes as these tend to have a lot of bounce to them.
  • Page 24: Standard Menu

    Another use of the 1Unit standard is to allow the scale to be calibrated in units other 1Unit () than lb or kg, since conversions are eliminated. Contact Rice Lake for more information on the standards settings. Table 5-1. Standard Menu Selections Use the following steps to set up standard settings.
  • Page 25: Auto Zero Maintenance (Azm)

    There are circumstances when it should be turned off. This can happen when minor variations of weight occur while picking up scale attachments and the variations fall within the AZM capture window. The AZM capture window (usually 1 d) and capture time (usually 8 seconds) can be adjusted by Rice Lake Weighing Systems to meet custom requirements.
  • Page 26: Filter

    . The current setting is displayed. TARE 6. Press to scroll to desired setting. USER .  displays. 7. When desired value is displayed, press TARE twice to save settings. displays briefly and exits setup. 8. Press ZERO MSI-3460 Challenger 3 Crane Scale...
  • Page 27: Communications

    The RS-232 port located on the right side of the MSI-3460 is useful for setup and calibration using a computer and the ScaleCore Connect software available on the Rice Lake website. For RF operation, the MSI-3460 uses an 802.15.4 transceiver to communicate between the MSI-8000 RF remote display.
  • Page 28: Control Modes

    USER TARE 5. Press displays.  TARE 6. Press . The current setting flashes. TARE 7. Use to toggle between   USER 8. When the desired setting is displayed, press displays.  TARE MSI-3460 Challenger 3 Crane Scale...
  • Page 29: Rf Network Setup

    9. Press to enter. TARE 10. Enter the number using to scroll through numbers and to set the string number desired. TARE USER 11. When set, press again. displays.  TARE 12. Press to enter. Current setting flashes. TARE 13. Press to scroll through the settings.
  • Page 30 17. When the Net ID is set, press again. displays.  TARE 18. Press twice to save and exit to weighing mode. ZERO When entering numbers, pressing will step back a digit for corrections. ZERO MSI-3460 Challenger 3 Crane Scale...
  • Page 31: Fcc Statement (For 802.15.4 Option)

    6.2.2 FCC Statement (for 802.15.4 Option) Contains FCC ID: OUR-XBEEPRO The enclosed device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (i.) this device may not cause harmful interference and (ii.) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 32: Maintenance And Troubleshooting

    Disable setpoints if they are not needed been reached Total Func1 Func2 Total Manual total does not work A function key is not set to Set up Weight must be stable Increase filtering for more stability Table 7-1. Troubleshooting MSI-3460 Challenger 3 Crane Scale...
  • Page 33: Service Counters

    Problem Possible Cause Solution Auto total does not work Weight must be stable Wait for the motion light to go out, or increase filtering for more stability Weight thresholds not reached Weight thresholds must exceed 1% of capacity for autototal to work. Then it must drop below 0.5% of capacity for additional weighments to register.
  • Page 34: Software Update

    •Flow Control: XON/XOFF 5. Type: {00FF09=0199}, then press . This command accesses the boot-loader program within the Enter SCALECORE. displays on the MSI-3460 and the Scalecore Boot Loader menu appears on the bLOAd terminal screen. MSI-3460 Challenger 3 Crane Scale...
  • Page 35 When complete, the boot loader menu appears on terminal screen. Figure 7-5. Bootloader Menu 8. Verify the Application Code Version, type to query app code info. •App Code Version: 03b03 Contact Rice Lake Weighing Systems for the current version. Figure 7-6. Query App Code Info...
  • Page 36: Msi-3460 Challenger 3 Dimensions

    3.40 in 2.5 in 1.81 in 1.61 in 39 lb 7, 500 kg 2.0 kg 423 mm 62 mm 86 mm 64 mm 46 mm 41 mm 18 kg Table 7-2. MSI-3460 Challenger 3 Dimensions MSI-3460 Challenger 3 Crane Scale...
  • Page 37: Specifications

    Specifications Accuracy ±(0.1% +1d). d equals one displayable increment. Resolution Standard displayed resolution: 2500-3750 d. Resolutions to 10000 d (non LFT units only) are possible. Internal A/D resolution 24 bits. Standard Capacities lb – 250, 500, 1000, 2000, 5000, 10,000, 15,000 kg –...
  • Page 38 MSI-3460 Challenger 3 Crane Scale...
  • Page 40 Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 www.ricelake.com...

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