Grizzly G0823 Owner's Manual
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Grizzly G0823 Owner's Manual

Grizzly G0823 Owner's Manual

Drill press w/auto downfeed
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MODEL G0823
DRILL PRESS
w/AUTO DOWNFEED
OWNER'S MANUAL
(For models manufactured since 2/17)
COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JH18727 PRINTED IN CHINA
V1.05.17

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  • Page 1 (For models manufactured since 2/17) COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #JH18727 PRINTED IN CHINA V1.05.17...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......28 Contact Info............ 2 SECTION 6: MAINTENANCE ......31 Manual Accuracy ........... 2 Schedule ............31 Identification ........... 3 Cleaning & Protecting ........31 Controls & Components ......... 4 Lubrication ........... 31 Machine Data Sheet ........

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0823 (Mfd. Since 2/16)

  • Page 5: Identification

    E. Belt Cover P. Motor Locking Lever Fine Downfeed Handwheel Q. Coarse Downfeed Lever G. Table R. Column H. Pivot Lock Handle S. Rack Chuck Table Elevation Crank Spindle U. Base K. Depth Stop Adjustment Knob Model G0823 (Mfd. Since 2/16)

  • Page 6: Controls & Components

    D. Motor Locking Lever: When loosened, Selects speed of quill's vertical movement in allows adjustment of motor position when increments of 0.004", 0.007", and 0.010" per changing spindle speeds. When tightened, rotation. locks motor in position to maintain belt tension. Model G0823 (Mfd. Since 2/16)

  • Page 7: Control Panel

    Loosen to raise or lower table, or to rotate table assembly around column. Pivot Lock Handle: Allows table to rotate freely when loosened. O. Table Elevation Crank: Changes elevation of table assembly. Model G0823 (Mfd. Since 2/16)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0823 DRILL PRESS WITH AUTO DOWNFEED Product Dimensions: Weight................................662 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............23 x 35-1/2 x 67 in.
  • Page 9 Two T-Slots Accommodate 1/2" Clamping Kit 2 HP Motor R-8 Spindle Power Downfeed Model G0823 (Mfd. Since 2/16) The information contained herein is deemed accurate as of 5/15/2017 and represents our most recent product specifications. Model G0823 PAGE 2 OF 2...

  • Page 10: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0823 (Mfd. Since 2/16)
  • Page 11 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0823 (Mfd. Since 2/16)

  • Page 12: Additional Safety For Drill Presses

    To avoid impact injuries, make sure complete stop before changing bits/cutting tools workpiece is free of nails or foreign objects in area or starting any inspection, adjustment, or mainte- to be drilled. nance procedure. -10- Model G0823 (Mfd. Since 2/16)

  • Page 13: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -11- Model G0823 (Mfd. Since 2/16)

  • Page 14: Grounding Requirements

    Minimum Gauge Size ......14 AWG all local codes and ordinances. Maximum Length (Shorter is Better)..50 ft. -12- Model G0823 (Mfd. Since 2/16)

  • Page 15: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- Box 1 (Figure 7) aging to file a freight claim.

  • Page 16: Cleanup

    Figure 8. T23692 Orange Power Degreaser. off the rest with the rag. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -14- Model G0823 (Mfd. Since 2/16)

  • Page 17: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. ⁄ " 23" 30" Minimum for Maintenance Figure 9. Minimum working clearances. -15- Model G0823 (Mfd. Since 2/16)

  • Page 18: Lifting & Placing

    With another person to help to steady machine, lift it just enough to clear pallet and any floor obstacles, then place machine in its final position on shop floor. -16- Model G0823 (Mfd. Since 2/16)

  • Page 19: Joining Drill Chuck & Arbor

    Figure 12. Joining drill chuck and arbor. Attempt to separate drill chuck and arbor by hand —if they separate, repeat Steps 3–4. -17- Model G0823 (Mfd. Since 2/16)
  • Page 20 Press STOP button to turn spindle OFF. Allow spindle to come to a complete stop. Press REVERSE button to turn spindle ON. The motor should run smoothly and without unusual problems or noises in the opposite direction. -18- Model G0823 (Mfd. Since 2/16)

  • Page 21: Spindle Break-In

    Congratulations! Spindle break-in is now complete. DO NOT perform this procedure indepen- dently of the Test Run section. The drill press could be seriously damaged if the controls are set differently than instructed in that section. -19- Model G0823 (Mfd. Since 2/16)

  • Page 22: Section 4: Operations

    V-belt configuration chart located inside ects. Regardless of the content in this sec- belt cover. tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. Connects machine to power, and starts spin- dle rotation in proper direction for cutting tool installed.

  • Page 23: Calculating Spindle Speed For Drilling

    Aluminum Mild Steel Carbide Insert Type One-Piece Type 1800 Tenon/Plug Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 3/8" – 1/2" 1200 1000 5/8" – 1" Figure 15. Drill bit speed chart. -21- Model G0823 (Mfd. Since 2/16)

  • Page 24: Changing Spindle Speed

    Tip: Lower headstock for easy access (see Adjusting Headstock Position on Page 26). The Model G0823 has 12 spindle speeds, which are selected by positioning the V-belts in various configurations on the pulleys. V-belts and pulleys are located inside the belt cover on top of the machine.

  • Page 25: Using Downfeed

    Fine Downfeed Graduated Dial Collar: Rotate knurled knob to loosen collar. Align collar depth measurement with indicator line on headstock. Fine downfeed measurements The Model G0823 features three ways to control are in 0.001". spindle downfeed: G. Fine Downfeed Handwheel: Controls spin- •...

  • Page 26: Installing/Removing Tooling

    0.10mm, 0.18mm, and 0.26mm per spindle revolution. The Model G0823 includes the spindle tools shown in Figure 20 below. A. Drill Chuck w/R-8 Arbor: Use with drill bits. Spindle-return is spring-loaded! Do not dis- engage auto-downfeed until spindle returns B.

  • Page 27: Installing Tooling

    Figure 22. Tapping top of drawbar with drawbar nut already loosened to remove tooling. Unthread drawbar until it is free from tooling. Remove tooling from spindle when not in use. Arbor Figure 21. Threading drawbar into collet/arbor to install tooling. -25- Model G0823 (Mfd. Since 2/16)

  • Page 28: Adjusting Headstock Position

    24) to move head up or down as desired. Use your hands to rotate headstock on column as needed. Indicator Knurled Knob Figure 25. Depth stop controls. Headstock Elevation Crank Figure 24. Location of headstock elevation crank. Retighten headstock lock nuts. -26- Model G0823 (Mfd. Since 2/16)

  • Page 29: Positioning Table

    (see Figure 27). Loosen table lock handles shown in Figure 26. Retighten tilt-lock nuts. 3. Adjust table height by rotating table elevation crank (see Figure 26), then re-tighten table lock handles. -27- Model G0823 (Mfd. Since 2/16)

  • Page 30: Section 5: Accessories

    Made for ⁄ " T-slots. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories. G5753— 6" Cast-Iron Drill Press Vise If you use a drill press and value your fingers, you Figure 29.
  • Page 31 Figure 32. T26688 R-8 Quick-Change Collet Figure 34. Model T24354 6" Digital Caliper with 8-Pc. Set. 1" Digital Micrometer Set. www.grizzly.com 1-800-523-4777 order online at or call -29- Model G0823 (Mfd. Since 2/16)
  • Page 32 Grizzly.com. T26419 H7617 SB1366 T24919 T26685 Figure 38. ISO-32 T26685 Moly-D Oil and T10615 T24918 T26419 Armor Plate NLGI#2 Moly-D Grease. Figure 36. Cutting fluid options from Grizzly. -30- Model G0823 (Mfd. Since 2/16)

  • Page 33: Section 6: Maintenance

    Clean all exterior components in this section with mineral spirits, shop rags, and brushes before lubricating. DISCONNECT MACHINE FROM POWER BEFORE PERFORMING LUBRICATION. -31- Model G0823 (Mfd. Since 2/16)
  • Page 34 Column Surfaces Figure 40. Column surface locations. When dry, apply a thin coat of oil to the surfaces. Move the components through the entire path of travel to distribute the lubricant. -32- Model G0823 (Mfd. Since 2/16)

  • Page 35: Section 7: Service

    7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 8. Chuck unbalanced or cutter dull. 8. Replace chuck; replace/resharpen cutter. 9. Centrifugal switch out of adjustment or at 9. Adjust or replace. fault. -33- Model G0823 (Mfd. Since 2/16)

  • Page 36: Drill Press Operations

    1. Increase return spring tension (Page 35). return to highest 2. Worn return spring. 2. Replace return spring. position. 1. Calibrate depth stop (Page 36). Depth stop pro- 1. Depth stop not calibrated. ducing inaccurate results. -34- Model G0823 (Mfd. Since 2/16)

  • Page 37: Tensioning Return Spring

    — If spindle does not retract quickly, repeat DO NOT completely remove thumb knob. Steps 3–6, and re-check tension until return speed is adequate. Spring Cover Roll Pin Thumb Knob Figure 42. Spring tension components. -35- Model G0823 (Mfd. Since 2/16)

  • Page 38: Calibrating Depth Stop

    To calibrate depth stop: Rotate depth stop adjustment knob to lower depth stop (see Figure 45) until indicator Pulley ⁄ " plate reaches bottom of its travel. Deflection Pulley Figure 46. Inspecting belt tension. -36- Model G0823 (Mfd. Since 2/16)

  • Page 39: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. READ ELECTRICAL SAFETY -37- Model G0823 (Mfd. Since 2/16) ON PAGE 37!

  • Page 40: Electrical Components

    Figure 47. Electrical component overview. Reverse Forward Button Button Indicator Light Stop Button E-Stop Figure 48. Motor junction box wiring. Figure 49. Control panel wiring. Figure 50. Electrical box wiring. READ ELECTRICAL SAFETY -38- Model G0823 (Mfd. Since 12/17) ON PAGE 37!

  • Page 41: Wiring Diagram

    Minger 3A 240V Minger 3A 240V LA125H-BE102C LA125H-BE102C Start E-Stop Stop Capacitor Z1 W1 150 MFD Capacitor 250 VAC 20 MFD 450 VAC Z2 W2 Ground 220V Motor READ ELECTRICAL SAFETY -39- Model G0823 (Mfd. Since 2/16) ON PAGE 37!

  • Page 42: Section 9: Parts

    SECTION 9: PARTS Headstock 83-1 83-3 83-7 83-4 83-2 83-8 83-9 83-6 83-5 100-1 100-2 100-4 100-3 100-5 102-2 102-1 102-3 102-4 102-5 -40- Model G0823 (Mfd. Since 12/16)
  • Page 43 P0823093 SET SCREW M10-1.5 X 10 P0823051 SET SCREW M10-1.5 X 12 P0823094 REVOLVING HANDLE 75L, 12 X 22 P0823052 CLAMPING BOLT M16-2 X 178 P0823095 SHOULDER SCR M10-1.5 X 12, 12 X 68 -41- Model G0823 (Mfd. Since 12/16)
  • Page 44 100-3 P0823100-3 GROUNDING PLATE 3P P0823103 BUTTON HD CAP SCR M4-.7 X 8 100-4 P0823100-4 STRAIN RELIEF TYPE-3 M18-1.5 P0823104 POWER CORD 14G 3W 72" 100-5 P0823100-5 STRAIN RELIEF TYPE-5 M20-1.5 P0823105 CONDUIT 21 X 420MM RIBBED -42- Model G0823 (Mfd. Since 12/16)

  • Page 45: Base

    Base -43- Model G0823 (Mfd. Since 12/16)
  • Page 46 P0823216 CAP SCREW M16-2 X 50 P0823248 CAP SCREW M6-1 X 20 P0823217 FLAT WASHER 12MM P0823249 REVOLVING HANDLE 75L, 12 X 22 P0823218 HANDLE SHAFT M12-1.75 X 135 P0823250 SHOULDER SCR M10-1.5 X 12, 12 X 68 -44- Model G0823 (Mfd. Since 12/16)

  • Page 47: Accessories

    SPINDLE SLEEVE R8 X MT#3 P0823306 HEX WRENCH 4MM P0823314 DRILL CHUCK ARBOR R8 X B16 P0823307 HEX WRENCH 3MM P0823315 DRILL CHUCK B16 1-13MM P0823308 T-BOLT M14-2 X 55 P0823316 DRILL CHUCK KEY 8MM STD 11 SD-16MM -45- Model G0823 (Mfd. Since 12/16)

  • Page 48: Labels & Cosmetics

    PINCH COMBINED SAFETY LABEL P0823402 ELECTRICITY LABEL P0823407 MAIN WARNINGS LABEL P0823403 MODEL NUMBER LABEL P0823408 TOUCH-UP PAINT, GRIZZLY PUTTY P0823404 MACHINE ID LABEL P0823409 TOUCH-UP PAINT, GRIZZLY GREEN P0823405 MANUAL COMBINED SAFETY LABEL P0823410 GRIZZLY.COM LABEL -46- Model G0823 (Mfd. Since 12/16)
  • Page 49 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 50 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 51: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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