Grizzly G0813 Owner's Manual
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Grizzly G0813 Owner's Manual

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MODEL G0813/G0814
6" JOINTER
OWNER'S MANUAL
(For models manufactured since 03/16)
COPYRIGHT © MARCH, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2016 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1.09.16
#BL18046 PRINTED IN TAIWAN

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  • Page 1 OWNER'S MANUAL (For models manufactured since 03/16) COPYRIGHT © MARCH, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2016 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Identification ........... 3 SECTION 7: SERVICE ........43 Controls & Components ......... 4 Troubleshooting ........... 43 G0813 Machine Data Sheet ......6 Inspecting Knives ......... 45 G0814 Machine Data Sheet ......8 Setting/Replacing Knives ......45 SECTION 1: SAFETY ........10 Setting Outfeed Table Height ......

  • Page 4: Introduction

    Machine Differences and it helps us determine if updated documenta- tion is available for your machine. Models G0813 and G0814 are the same machines in all respects except for the following: the Model G0813 knock-down stand requires assembly; the Model G0814 one-piece cabinet stand requires no assembly.

  • Page 5: Identification

    Always use hold-down or push blocks when jointing material narrower than 3" or surface planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length. Model G0813/G0814 (Mfd. Since 3/16)

  • Page 6: Controls & Components

    G. Outfeed Table: Supports workpiece after key to disable switch. it passes over cutterhead. For safety and best results, outfeed table must be properly adjusted relative to cutterhead knives before ANY operations (refer to Page 48 for more details). Model G0813/G0814 (Mfd. Since 3/16)
  • Page 7 O. 45° Fence Stop: Stops fence at 45° outward (135°). Note: Even when fence is resting against stops, tilt lock must be tightened before start- ing machine. P. Fence Tilt Lock: Secures fence tilt setting at desired angle. Model G0813/G0814 (Mfd. Since 3/16)

  • Page 8: G0813 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0813 6" JOINTER WITH KNOCK‐DOWN STAND Product Dimensions: Weight................................247 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............47-1/2 x 20 x 42 in.
  • Page 9 The information contained herein is deemed accurate as of 9/15/2016 and represents our most recent product specifications. Model G0813 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0813/G0814 (Mfd. Since 3/16)

  • Page 10: G0814 Machine Data Sheet

    The information contained herein is deemed accurate as of 9/15/2016 and represents our most recent product specifications. Model G0814 PAGE 1 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0813/G0814 (Mfd. Since 3/16)
  • Page 11 The information contained herein is deemed accurate as of 9/15/2016 and represents our most recent product specifications. Model G0814 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0813/G0814 (Mfd. Since 3/16)

  • Page 12: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. -10- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 13 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -11- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 14: Additional Safety For Jointers

    It also project more than ⁄ " (0.125") from cutterhead requires more cutting force, which produces chat- body. ter or excessive chip out. Always joint or surface plane WITH the grain. -12- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 15: Section 2: Power Supply

    Nominal Voltage ..208V, 220V, 230V, 240V meets the specified circuit requirements. Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 -13- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 16: Extension Cords

    The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -14- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 17: Voltage Conversion To 220V

    Wire Cutters/Stripper ........1 instructions are not available, NEMA stan- dard 6-15 plug wiring is provided on Page 56. To convert Model G0813/G0814 to 220V: DISCONNECT MACHINE FROM POWER! Cut off existing 5-15 plug. Open motor junction box, remove two wire nuts indicated in Figure 7, then disconnect wires.

  • Page 18: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 19: Hardware Recognition Chart

    Hardware Recognition Chart -17- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 20: G0813 Inventory

    "-18 x 2 ⁄ " (Belt Guard) ... 1 • Flat Washer ⁄ " (Belt Guard) ..... 1 • Flange Screws #10-24 x ⁄ " (Dust Port) ..4 Figure 10. Additional box inventory. -18- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 21: G0814 Inventory

    " (Belt Guard) ... 1 • Flat Washer ⁄ " (Belt Guard) ..... 1 • Flange Screws #10-24 x ⁄ " (Dust Port) ..4 Figure 11. Box inventory. Figure 12. Additional box inventory. -19- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 22: Cleanup

    Figure 13. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -20- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 23: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall Min. 30" for Maintenance " 20" = Electrical Connection Figure 14. Minimum working clearances. -21- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 24: Assembly

    (if applicable). Motor Mount The Model G0813 jointer stand must be assem- Plate bled. The Model G0814 stand requires no assem- bly. Therefore, if assembling the Model G0813, start at Step 1. If assembling the Model G0814, Chute start at Step 18 on Page 25.
  • Page 25 #10-24 x ⁄ " flange screws (see Switch Figure 21). Front Panel Motor Cord Figure 19. Front and rear panels attached to corner supports. Switch Box Figure 21. Switch box attached to front panel. -23- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 26 When strain relief is properly tightened, cord will not move inside junction box. Figure 26. Mobile base chassis attached to stand. 13. Re-install junction box cover. -24- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 27 Figure 29. Checking belt alignment. 21. Remove rear panel to access mounting holes in stand during next step. Cutterhead Pulley Alignment Motor Pulley Figure 30. Pulley alignment. -25- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 28 (see Figure 33). Fence Carriage Belt Base Bottom View Fence Lock Figure 35. Fence assembly installed onto Figure 33. Belt installed onto cutterhead and carriage base and secured with fence lock. motor pulleys. -26- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 29 Figure Torsion Spring Knob Top Dead Center Forked End of Shaft Figure 38. Set screw threaded into end of cutterhead guard shaft. Straightedge Outfeed Infeed Figure 37. Using straightedge to check outfeed table height. -27- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 30 ⁄ " flat washer (see Figure 39). 37. Install dust port, as shown in Figure 41, using (4) #10-24 x ⁄ " flange screws. Figure 39. Belt guard installed. Figure 41. Dust port installed. -28- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 31: Dust Collection

    The motor should run smoothly and without unusual problems or noises. Figure 42. Example of dust hose attached to dust port. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. -29- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 32: Recommended Adjustments

    — If the machine does start, immediately stop Table Parallelism (Page 53). the machine. The switch disabling feature is not working correctly. This safety fea- ture must work properly before proceeding with regular operations. Call Tech Support for help. -30- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 33: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -31- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 34: Stock Inspection & Requirements

    " Min. With Grain " Min. INCORRECT 10" Min. Against Grain Figure 44. Proper grain alignment with the " Min. cutterhead. 1" Min. Figure 45. Minimum stock dimensions for jointer. 10" Min. -32- Model G0813/G0814 (Mfd. Since 3/16) " Min.

  • Page 35: Setting Depth Of Cut

    Figure 48. Scale Jam Nut Figure 48. Depth-of-cut scale components. Infeed Table Infeed Table Lock Lever Figure 46. Infeed table controls located on back of machine. -33- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 36: Squaring Stock

    Surface Plane on a Thickness Planer— Previously Opposite face of workpiece is surface planed Jointed flat with a thickness planer. Edge Previously Surface Planed Face -34- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 37: Surface Planing

    Figure 49. Example photo of a surface planing operation. Repeat Step 6 until entire surface is flat. Tip: When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel. -35- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 38: Edge Jointing

    Repeat Step 6 until the entire edge is flat. Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of work- piece will not be parallel with each other. -36- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 39: Bevel Cutting

    4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during operation! Repeat cutting process, as necessary, until you are satisfied with the results. -37- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 40: Rabbet Cutting

    Use push blocks whenever practical to further reduce risk of Figure 52. Example photo of typical rabbet cut- accidental hand contact with cutterhead. ting operation. Repeat Step 7 until rabbet is cut to depth. -38- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 41: Section 5: Accessories

    T20451—“Kirova” Clear Safety Glasses To reduce this risk, only install accessories T20452—“Kirova” Anti-Reflective S. Glasses recommended for this machine by Grizzly. H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 NOTICE...
  • Page 42 ® This cutterhead replaces the standard straight Made in the USA by Byrd, this indexable carbide knife cutterheads on our Grizzly jointers . Has four insert cutterhead is the best money can buy— spirals with indexable, four-sided carbide inserts, period! The inserts are not only placed in a spiral...

  • Page 43: Section 6: Maintenance

    H3789—G96® Gun Treatment 4.5 Oz. Spray Monthly • Belt tension, damage, or wear (Page 51). • Clean/vacuum dust buildup from inside stand and off of motor. Figure 61. Recommended products for protecting unpainted cast-iron and steel. -41- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 44: Lubrication

    Lubrication Table Ways Oil Type ..Grizzly T23962 or ISO 68 Equivalent Oil Amount ...........1–2 Drops Lubrication Frequency ....... As Needed Since all bearings are sealed and permanently lubricated, simply leave them alone until they Lower infeed and outfeed tables to access ways.

  • Page 45: Section 7: Service

    6. Sharpen/replace knives; set knife alignment/height correctly. 7. Cutterhead bearings at fault. 7. Replace bearing(s)/realign cutterhead. 8. Centrifugal switch at fault. 8. Replace. 9. Motor bearings at fault. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -43- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 46: Machine Operation

    2. Workpiece too uneven at start of operation. 2. Take partial cuts to remove extreme high spots before doing a full pass. 3. Check/Adjust table parallelism (Page 53). 3. Outfeed table not parallel with infeed table. -44- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 47: Inspecting Knives

    Outfeed Infeed — If knives do not touch straightedge or they lift up at any position, then those knives need to be adjusted. Figure 67. Example of setting knife heights using straightedge method. -45- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 48 The cutterhead in this jointer is equipped with jack screws that allow for careful positioning of the knives. Figure 71. Using knife-setting jig to set knife height. Loosen Knife Tighten Gib Bolt Jack Screw Figure 70. Cutterhead profile diagram. -46- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 49 10. Make sure outfeed table is set even with the new knives at top dead center. Figure 72. Jack screw access hole. 11. Replace cutterhead guard and cabinet rear access panel. -47- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 50: Setting Outfeed Table Height

    (see Figure 75). Tighten outfeed table lock so outfeed table will not move during operation. Figure 74. Knife at top dead center. Re-install cutterhead guard, fence, and cabinet rear access panel. -48- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 51: Calibrating Depth Scale

    Figure 78. Depth indicator set to "0". Repeat Steps 1-3 with outfeed table. Adjust infeed table until it is level with outfeed Set outfeed table height as described in table. Setting Outfeed Table Height on Page 48. -49- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 52: Setting Fence Stops

    Loosen jam nut on 90˚ fence stop bolt (see Figure 81). Retighten jam nut loosened in Step 3. Adjust the 90˚ fence stop bolt until it makes contact with 90˚ swing stop. Retighten jam nut loosened in Step 3. -50- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 53: Replacing/Tensioning Belt

    84), and replace cabinet rear access panel and belt guard. Press belt with moderate pressure in cen- ter to check belt tension. Belt is correctly tensioned when there is approximately ⁄ " deflection when pushed, as shown in Figure -51- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 54: Aligning Pulleys

    (see Figure 87). most accurate results will come from using a straightedge. Pulley Figure 87. Motor pulley set screw locations. Replace cabinet rear access panel and belt guard. -52- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 55: Checking/Adjusting Table Parallelism

    Figure 90. Typical locations to place shims when Straightedge adjusting table parallelism. Outfeed Infeed Re-check outfeed table height (refer to Setting Outfeed Table Height), and re-ad- just if necessary. Figure 88. Checking table parallelism. -53- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 56: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -54- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 57: Wiring Diagram

    (Viewed from Behind) KEDU HY-18 20/12A 125/250V Figure 92. ON/OFF switch wiring (viewed from behind). Ground Motor Junction Box MOTOR Start Capacitor 300MFD Figure 91. Motor junction box. 125VAC READ ELECTRICAL SAFETY -55- Model G0813/G0814 (Mfd. Since 3/16) ON PAGE 54!

  • Page 58: Wiring Diagram

    6-15 Plug Ground ON/OFF Switch (Viewed from Behind) KEDU HY-18 20/12A 125/250V Indicates wiring changes for 220V conversion Ground Motor Junction Box MOTOR Figure 93. ON/OFF switch wiring Start Capacitor 300MFD (viewed from behind). 125VAC -56- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 59: Section 9: Parts

    Table We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/ parts to check for availability. 28 26 -57- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 60: Table Parts List

    P0813024 PHLP HD SCR 8-32 X 5/8 P0813058 REVOLVING HANDLE 5/16-18, 3/4 X 3-1/4 P0813025 CAP SCREW 5/16-18 X 1 P0813059 PIVOT SHAFT 12.5 X 180MM P0813026 DEPTH-OF-CUT SCALE P0813060 E-CLIP 12MM P0813027 POINTER -58- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 61: Fence

    131 P0813131 SUPPORT PIN 1/4 X 1/2 (PLASTIC) 116 P0813116 ROLL PIN 4 X 12 132 P0813132 HEX NUT 1/2-20 117 P0813117 SHOULDER BOLT 5/16-18 X 3/8, 1/4 X 3/8 133 P0813133 FLAT WASHER 1/2 -59- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 62: Cutterhead

    218A P0813218A KNIFE-SETTING JIG P0813208 STUD-SE 3/18-16 X 3-1/2, 3/4" P0813218 KNIFE-SETTING JIG FOOT P0813209 BEARING BLOCK (LEFT) P0813219 E-CLIP 9MM P0813210 BALL BEARING 6202-2RS P0813220 KNIFE-SETTING JIG SHAFT P0813211 KEY 5 X 5 X 30 -60- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 63: G0813 Stand

    G0813 Stand 366 365 320-3 320-2 320-1 320-4 360A 320-5 320-9 320-8 320-7 320-6 320-10 -61- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 64 EXT TOOTH WASHER #10 P0813389 HEX NUT 10-24 P0813329 HEX NUT 10-24 P0813390 MOTOR CORD 16G 3W 31" P0813330 FLANGE SCREW 10-24 X 3/8 P0813391 REAR PANEL P0813334 DUST PORT 4" P0813393 HEX BOLT 3/8-16 X 1 -62- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 65: G0814 Stand

    G0814 Stand 366 365 360A 320-3 320-2 320-1 320-4 320-5 320-9 320-8 320-7 320-6 320-10 -63- Model G0813/G0814 (Mfd. Since 3/16)
  • Page 66 P0814333 FLANGE SCREW 10-24 X 3/8 P0814390 MOTOR CORD 16G 3W 31" P0814334 DUST PORT 4" P0814393 TAP SCREW #5 X 3/8 P0814338 WRENCH 8 X 10MM OPEN-ENDS P0814339 WRENCH 12 X 14MM OPEN-ENDS -64- Model G0813/G0814 (Mfd. Since 3/16)

  • Page 67: G0813 Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -65-...

  • Page 68: G0814 Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -66-...
  • Page 69 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 70 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 71: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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