Grizzly G0828 Owner's Manual
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Grizzly G0828 Owner's Manual

Grizzly G0828 Owner's Manual

Benchtop metal shear
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MODEL G0828/G0829
BENCHTOP METAL SHEAR
OWNER'S MANUAL
(For models manufactured since 02/17)
COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KB18583 PRINTED IN CHINA
V1.05.17

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  • Page 1 (For models manufactured since 02/17) COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #KB18583 PRINTED IN CHINA V1.05.17...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    SECTION 6: SERVICE ........................23 Troubleshooting ........................23 Adjusting Blade Gap ........................ 24 Replacing Blades ........................25 Adjusting Gibs .......................... 27 SECTION 7: PARTS ........................28 G0828 Parts ..........................28 G0829 Parts ..........................29 Labels & Cosmetics ......................... 30 WARRANTY & RETURNS ......................33...

  • Page 4: Introduction

    The main difference between the G0828 and manual with your new machine! G0829 is the size of the bed and cutting capac- ity. The G0828 can cut an 18-gauge sheet at a We made every effort to be exact with the instruc- maximum width of 25 ⁄...

  • Page 5: Identification

    Work Stop 90° Support Rod Adjustment Guide Shaft Assembly Lever Upper Rear View Blade (G0828 Base Shown) Rear Work Stop Blade (Lower) To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0828/G0829 (Mfd. Since 02/17)

  • Page 6: Controls & Components

    Adjustment Work Stop Assembly Use Figures 1-2 and the descriptions below to become familiar with the basic controls of the Lower Blade G0828 and G0829 metal shears. The controls on both models function identically. Adjustable Upper Cutting Support Rods Angle...

  • Page 7: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0828 25" BENCHTOP METAL SHEAR Product Dimensions: Weight................................287 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............35-1/2 x 39 x 37 in.
  • Page 8 The information contained herein is deemed accurate as of 11/3/2016 and represents our most recent product specifications. Model G0829 PAGE 1 OF 1 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0828/G0829 (Mfd. Since 02/17)

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0828/G0829 (Mfd. Since 02/17)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0828/G0829 (Mfd. Since 02/17)

  • Page 11: Additional Safety For Metal Shears

    If normal safety pre- respect. Failure to do so could result in cautions are overlooked or ignored, seri- serious personal injury, damage to equip- ous personal injury may occur. ment, or poor work results. Model G0828/G0829 (Mfd. Since 02/17)

  • Page 12: Section 2: Setup

    Grizzly or the shipping agent. You MUST have the original pack- G0828/G0829 Inventory (Figure 3) aging to file a freight claim.

  • Page 13: Cleanup

    Figure 4. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -11- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 14: Site Considerations

    See below for required space allocation. ⁄ " 51" 39" 39" 51" 51" G0828 G0829 Figure 5. Working clearances. -12- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 15: Lifting & Placing

    To avoid damage from lifting straps, remove Bolt M6-1 x 12 cap screws and 6mm flat washers (14 on G0828, 16 on G0829) securing lower Flat Washer cover, blade guard, and upper cover, (see Figure 6).

  • Page 16: Leveling

    Work Stop ered or coated in heavy-duty rust preventative (if L-Bracket applicable). Rear Work Assembly of the Model G0828/G0829 consists of Stop Assembly attaching the work stop support rods, work stop adjustment assembly, and cutting lever. To assemble shear: Thumbscrews Slide support rod into each bracket with mea- surement scale facing up (see Figure 9).

  • Page 17: Section 3: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -15- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 18: Cutting Tips

    This will help ensure good cutting results and avoid blade damage. The hold-down bar is adjustable for height. The G0828 uses two adjustment hex bolts and hex • Before each operation, clear cut-offs or debris nuts (see Figure 13). The G0829 uses three away from the shear.

  • Page 19: Adjusting Rear Work Stop

    Compare to scale measurement on each support rod. If measurement does not match scale, loosen cap screws securing support rods and adjust each one until measurements match. Re-tighten cap screws to secure support rods. -17- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 20: Adjusting 90° Guide

    Square ............... 1 Hex Wrench 5mm ..........1 To square 90° guide with upper blade: Scale Figure 17. G0828/G0829 angle cutting guide Loosen (2) cap screws securing 90° guide. (blade cover removed for clarity). Use cutting lever to fully lower blade.

  • Page 21: Section 4: Accessories

    To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories. T25208—23-Pc. Deburring Set Includes: 380-0060 double burr;...
  • Page 22 3/16"-5/16" diameter rod/wire stock. Figure 24. Model G8782 10" Tin Snips. Figure 22. Model T21318 36" Slip Roll. www.grizzly.com 1-800-523-4777 order online at or call -20- Model G0828/G0829 (Mfd. Since 02/17)
  • Page 23 3/64" stainless steel. Weighs 4 lbs. Made in an ISO 9001 factory. Figure 26. Model H2867 Electric Sheet Metal Figure 28. Model T23085 Pneumatic Nibbler. Shear. www.grizzly.com 1-800-523-4777 order online at or call -21- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 24: Section 5: Maintenance

    Use a shop rag to carefully apply a thin coat of quality metal protectant (see Page 19 for offerings from Grizzly) to all exposed surfaces of the blades to prevent corrosion. Upper...

  • Page 25: Section 6: Service

    1. Blade gap not correct. 1. Properly adjust blade gap (Page 24). 2. Cutting lever movement difficult. 2. Lubricate pillow bearings (Page 22) and copper gibs (Page 22). 3. Gibs too tight. 3. Properly adjust gibs (Page 27). -23- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 26: Adjusting Blade Gap

    — If blade gap is not correct, repeat Steps Figure 31. Upper blade adjustment set screws 2–4 until cut is even. (4 of 16 shown) on the G0828 and G0829. Re-install blade guard when complete. -24- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 27: Replacing Blades

    (see Figure 34). edge, you will need to replace it. If the blade is nicked or damaged, replace it. Contact Grizzly at (800) 523-4777 or online at grizzly.com to pur- chase Part No. P08280010 (Model G0828), or Hex Bolt P08290010 (Model G0829).
  • Page 28 Loosen cap screws securing support rods to rear work stop assembly. Remove assembly. Remove (2) outer cap screws from lower cover, and cap screws (3 on G0828; 5 on G0829) from upper cover (see Figure 36). Lower Blade Figure 37. Lower blade removal (viewed from bottom).

  • Page 29: Adjusting Gibs

    Remove blade guard. shearing action. Hold set screws with hex wrench and re- tighten hex nuts (see Figure 40). Check and adjust blade gap (see Page 24). Re-install blade guard. -27- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 30: Section 7: Parts

    SET SCREW M8-1.25 X 30 P0828025 HEX BOLT M12-1.75 X 145 P0828052 RETAINING BLOCK P0828026 CAP SCREW M6-1 X 16 SS P0828053 LOCK NUT M8-1.25 P0828027 FLAT HD SCR M5-.8 X 10 P0828054 CAP SCREW M8-1.25 X 25 -28- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 31: G0829 Parts

    SET SCREW M8-1.25 X 30 P0829025 REAR STOP SLIDER BRACKET (ALUM) P0829052 RETAINING BLOCK P0829026 90° GUIDE P0829053 LOCK NUT M8-1.25 P0829027 CAP SCREW M6-1 X 16 SS P0829054 KNURLED THUMB SCREW M8-1.25 X 45 -29- Model G0828/G0829 (Mfd. Since 02/17)

  • Page 32: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -30-...
  • Page 33 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 34 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 35: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This manual is also suitable for:

G0829

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