Carlin EZGas Pro Instruction Manual
  1. Manuals
  2. Brands
  3. Carlin Manuals
  4. Indoor Fireplace
  5. EZGas Pro
  6. Instruction manual

Carlin EZGas Pro Instruction Manual

Hide thumbs Also See for EZGas Pro:

Advertisement

Table of Contents

Ratings
Input:
.................................. 50,000 to 275,000 Btuh
Fuels:
............................Natural gas or propane gas
Max. supply pressure ...............14 inches w.c.
Min. supply pressure ..................5 inches w.c.
Manifold pressure ...................3.5 inches w.c.
Electrical:
Power ............................ 120V/60 Hz/1-Phase
Motor .............1/15, 1/7, or 1/6 HP, 3450 RPM
Current .............. Approx. 2.0, 2.3 or 2.5 amps
Ignition:
............ Carlin Model 41800 solid state ignitor
Control:
Carlin Model 60200FR microprocessor control
Agencies:
....UL Listed (US and Canada)
Installer/servicer - Except where specifically stated
otherwise, this manual must be used only by a qualified
service technician. (In the state of Massachusetts, this
product must be installed by a licensed Plumber or Gas
Fitter.) Failure to comply with this or other requirements in
this manual could result in severe personal injury, death
or substantial property damage.
User - Refer only to User's Information manual for in-
formation regarding operation of this burner. The burner
Instruction Manual is intended only for your service techni-
cian. The burner and heat exchanger must be inspected
and started at least annually by your service technician.
Instruction Manual
Contents
PLEASE read this first ......................................... 2
Codes and standards .......................................... 2
EZGas Pro burner at-a-glance ............................ 3
Install gas piping .................................................. 9
Wire burner ........................................................ 10
Troubleshooting ................................................. 20
Replacement parts ............................................ 24
Installation video can be seen at
www.carlincombustion.com or www.youtube.com
LISTED
©
Copyright 2017 - Carlin Combustion Technology, Inc.
Carlin Combustion Technology, Inc.
126 Bailey Road
Phone 203-680-9401
T
ech support
North Haven, CT 06473
carlincombustion.com
800-989-2275
Pro
™
Fax 203-680-9403

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EZGas Pro and is the answer not in the manual?

Questions and answers

Related Manuals for Carlin EZGas Pro

Summary of Contents for Carlin EZGas Pro

  • Page 1: Table Of Contents

    ........50,000 to 275,000 Btuh Codes and standards .......... 2 Fuels: ......Natural gas or propane gas EZGas Pro burner at-a-glance ......3 Max. supply pressure ....14 inches w.c. Prepare site • prepare burner • mount burner ..4 Min. supply pressure ....5 inches w.c.

  • Page 2: Please Read This First

    Burner listing Codes Carlin EZGas Pro burners are C-UL listed, for use in The installation must conform with local codes or, in the absence of local codes, with the Standard the US or Canada, per ANSI Z21.17/CSA2.7-latest for the Installation of Domestic Gas Conversion Burners, ANSI Z21.8, and the National Fuel Gas...

  • Page 3: Ezgas Pro Burner At-A-Glance

    10 Hinged cover plate (for access to blower wheel & electrodes) 20 Gas supply entrance — ¾" NPT; 5" w.c. min; 14" w.c. max 11 Ignitor — Carlin Model 41800 solid state electronic ignitor — 9,000 volts, interrupted duty rated) 21 24V Transformer –...

  • Page 4: Prepare Site • Prepare Burner • Mount Burner

    Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Inspect installation site Figure 1 Vent and vent connector installation Inspect, repair and/or replace vent system...
  • Page 5 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect installation site Figure 2 Locating & sizing air openings Verify combustion/ventilation air openings...
  • Page 6 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect installation site Ceramic fiber or Fiberglass insulation Verify combustion/ventilation air openings (continued)
  • Page 7 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect burner and components Air tube insertion length (UTL) • Usable air tube length (UTL) is the distance from mounting flange to end of air Do not install or operate the burner if any component is dam- tube.
  • Page 8 •  I fgasorificeissmallerthanrequired, redrill the orifice to the correct Air Tube size, if necessary. • Ifgasorificeislargerthanrequired, obtain a replacement orifice nipple from Carlin. If necessary, drill the orifice hole in the replacement Ignitor Electrode orifice nipple to the correct size. Tip should be flush with inside surface of diffuser.

  • Page 9: Install Gas Piping

    Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 2. Install gas piping from meter to combination gas valve Piping from meter to burner Gas supply pressure — natural or propane •...

  • Page 10: Wire Burner

    If replacing any of the wire supplied with the burner, use minimum #18 AWG 125°C or better. Figure 7 Wiring diagram — EZGas Pro burner with 60200FR primary control — typical wiring to appliance – 10 – MNEZGas 011917...

  • Page 11: Check System • Start-Up Burner/Appliance

    Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance Inspect/check system Figure 8 Air band adjustment Before starting the burner and appliance, verify the system has been in- stalled as directed by this manual and the appliance instructions.
  • Page 12 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Should overheating or an emergency occur, immediately: • Shut off main manual gas valve. • Shut off control switch to burner.
  • Page 13 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Screen Information The first line on the LCD screen shows the controls Firmware version at power up then will show the operating state. The screen turns off after 30 minutes and will turn on if the control goes to lockout or if any button is pushed Power On: Open all manual gas valves.
  • Page 14 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Operating and Fault History The 60200FR stores operating history The first line contains the parameter listed below.
  • Page 15 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Service & Troubleshooting Burner (control) will not come on Repeated flame failures No power to control Check for: •...
  • Page 16 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Installer/servicer Make final burner adjustments (continued) Please check off and fill in certificate Inspect flame M Look at flame through appliance observation port.

  • Page 17: Perform Checkout Procedure • Fill Out Certificate

    Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate Verify burner/appliance operation Prepare burner for normal operation Check burner/appliance/controls operation Cycle burner off with appliance controls. Then turn off power to the appliance.

  • Page 18: Maintenance And Service Procedures

    Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures This burner should be started and serviced at least annually by a qualified service technician. Failure to properly maintain and service the burner could result in severe personal injury, death or substantial property damage.
  • Page 19 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures (continued) Maintenance/service procedures Cleaning blower wheel 1. The blower wheel accumulates dust and debris from normal operation. You will need to clean the wheel blades periodically to prevent reduction in airflow.

  • Page 20: Troubleshooting

    Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting Possible Problem Corrective Action Cause These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts. Disconnect power to...
  • Page 21 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting (continued) – 21 – MNEZGas 011917...

  • Page 22: Dimensions And Mounting Information

    Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 8. Dimensions and mounting information REVISION HISTORY DESCRIPTION DATE Released to Production 5/4/2009 Figure 9 Dimensional data 9 1/4" 7 3/8"...
  • Page 23 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 23 – MNEZGas 011917...

  • Page 24: Replacement Parts

    18" Air Tube Kit, A Diffuser w/ Field Drilled Orifice 50822S Transformer EZGAS PRO 99392KKITS 18" Air Tube Kit, B Diffuser w/ Field Drilled Orifice EZGAS PRO Burner Service kit Tote for PRO burners GPROTOTES (not shown) 50833AS Flange/Gasket Kit...
  • Page 25 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts (continued) Burner is shown with welded flange, supplied only on burners ordered for specific appliance applications. Other burners are supplied with the universal flange (item 2).
  • Page 26 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 26 – MNEZGas 011917...

Table of Contents