YOKOGAWA UP55A Operation Manual

Operation
UP55A
Guide Program Controller
Operation Guide for Single-loop Control
Installation and Wiring
IM 05P02C41-15EN
2nd Edition : Jan. 2011
This operation guide describes installation, wiring, and other tasks required to make the
controller ready for operation.
Contents
1. Safety Precautions
2. Model and Suffix Codes
3. How to Install
4. Hardware Specifications
5. How to Connect Wires
6. Terminal Wiring Diagrams
Introduction
Thank you for purchasing the UP55A Program Controller.
This operation guide describes the basic operations related to the single-loop control
function of the UP55A. The guide should be provided to the end user of this product.
Be sure to read this operation guide before using the product in order to ensure
correct operation.
For details of each function, refer to User's Manual. Before using the product, refer
to the table of Model and Suffix Codes to make sure that the delivered product is
consistent with the model and suffix codes you ordered. Also make sure that the
following items are included in the package.
• Program Controller (the model you ordered) ..........................................x1
• Set of Brackets . .......................................................................................x1
• Unit Label (L4502VZ) ..............................................................................x1
• Tag Label (L4502VE) ..............................................................................x1
(Only when ordered.)
• Terminal Cover (L4502XP) .....................................................................x1
l Target Readers
This guide is intended for the following personnel;
• Engineers responsible for installation, wiring, and maintenance of the equipment.
• Personnel responsible for normal daily operation of the equipment.
1. Safety Precautions
The following symbol is used on the instrument. It indicates the possibility of injury
to the user or damage to the instrument, and signifies that the user must refer to
the user's manual for special instructions. The same symbol is used in the user's
manual on pages that the user needs to refer to, together with the term "WARNING"
or "CAUTION."
Calls attention to actions or conditions that could cause serious
or fatal injury to the user, and indicates precautions that should be
taken to prevent such occurrences.
WARNING
Calls attention to actions or conditions that could cause injury to
the user or damage to the instrument or property and indicates pre-
cautions that should be taken to prevent such occurrences.
CAUTION
AC
AC/DC
The equipment wholly protected by double insulation or reinforced insulation.
Functional grounding terminals
(Do not use this terminal as a protective grounding terminal).
Note
Identifies important information required to operate the instrument.
n Warning and Disclaimer
(1) YOKOGAWA makes no warranties regarding the product except those stated in
the WARRANTY that is provided separately.
(2) The product is provided on an "as is" basis. YOKOGAWA assumes no liability to
any person or entity for any loss or damage, direct or indirect, arising from the
use of the product or from any unpredictable defect of the product.
n Safety, Protection, and Modification of the Product
(1) In order to protect the system controlled by this product and the product itself,
and to ensure safe operation, observe the safety precautions described in the
user's manual. Use of the instrument in a manner not prescribed herein may
compromise the product's functions and the protection features inherent in the
device. We assume no liability for safety, or responsibility for the product's quality,
performance or functionality should users fail to observe these instructions when
operating the product.
(2) Installation of protection and/or safety circuits with respect to a lightning
protector; protective equipment for the system controlled by the product and the
product itself; foolproof or failsafe design of a process or line using the system
controlled by the product or the product itself; and/or the design and installation
of other protective and safety circuits are to be appropriately implemented as the
customer deems necessary.
(3) Be sure to use the spare parts approved by YOKOGAWA when replacing parts
or consumables.
(4) This product is not designed or manufactured to be used in critical applications
that directly affect or threaten human lives. Such applications include nuclear
power equipment, devices using radioactivity, railway facilities, aviation
equipment, air navigation facilities, aviation facilities, and medical equipment.
If so used, it is the user's responsibility to include in the system additional
equipment and devices that ensure personnel safety.
(5) Modification of the product is strictly prohibited.
(6) This product is intended to be handled by skilled/trained personnel for electric
devices.
(7) This product is UL Recognized Component. In order to comply with UL
standards, end-products are necessary to be designed by those who have
knowledge of the requirements.
l Power Supply
Ensure that the instrument's supply voltage matches the voltage
of the power supply before turning ON the power.
WARNING
l Do Not Use in an Explosive Atmosphere
Do not operate the instrument in locations with combustible
or explosive gases or steam. Operation in such environments
constitutes an extreme safety hazard. Use of the instrument in
environments with high concentrations of corrosive gas (H
SO , etc.) for extended periods of time may cause a failure.
X
l Do Not Remove Internal Unit
The internal unit should not be removed by anyone other than
YOKOGAWA's service personnel. There are dangerous high
voltage parts inside. Additionally, do not replace the fuse by
yourself.
l Damage to the Protective Construction
Operation of the instrument in a manner not specified in the
user's manual may damage its protective construction.
This instrument is an EMC class A product. In a domestic environ-
ment this product may cause radio interference in which case the
user needs to take adequate measures.
CAUTION
n Waste Electrical and Electronic Equipment (WEEE),
Directive 2002/96/EC
This is an explanation of how to dispose of this product based on Waste Electrical and
Electronic Equipment (WEEE), Directive 2002/96/EC. This directive is only valid in the EU.
Marking
This product complies with the WEEE Directive (2002/96/EC)
marking requirement.
This marking indicates that you must not discard this electrical/
electronic product in domestic household waste.
Product Category
With reference to the equipment types in the WEEE directive Annex 1, this
product is classified as a "Monitoring and Control instrumentation" product.
Do not dispose in domestic household waste. When disposing products in the EU,
contact your local Yokogawa Europe B.V. office.
2. Model and Suffix Codes
n UP55A
Optional
Model Suffix code suffix Description
code
Program Controller (provided with 3 DIs, and 3 DOs)
(Power supply: 100-240 V AC)
UP55A
30 program patterns / 300 program segments (Max. 99
segments per pattern)
Fixed code -NNN Always "-NNN"
-1 English
-2 German
Display language (*1)
-3 French
-4 Spanish
0 White (Light gray)
Case color
1 Black (Light charcoal gray)
-A Analog output (current/voltage pulse)
-R Relay output (c-contact)
Output 1 (*2) (*3) -U Universal output (current/voltage pulse/relay)
-T Triac output
-P Position proportional output
A Analog output (current/voltage pulse)
R Relay output (c-contact)
Output 2 (*2) (*3) U Universal output (current/voltage pulse/relay)
T Triac output
N None
Retransmission output /RT Retransmission output or 15 V DC power supply
Heater break alarm (*3) /HA Heater break alarm
/R1 Remote (1 additional aux. analog) input and 1 additional DI
/U1 1 additional universal input (TC/RTD/DCV/mA)
E1 terminal area (*4) /X1 5 additional DIs
/Y1 5 additional DOs
/W1 2 additional DIs and 2 additional DOs
/A2 1 additional aux. analog input and 1 additional DI
/X2 5 additional DIs
E2 terminal area (*4)
/Y2
5 additional DOs
/W2
2 additional DIs and 2 additional DOs
/CH3 RS485 communication (Max. 38.4 kbps, 2-wire/4-wire)
S, /CC3 CC-Link communication(with Modbus master function)
2
/PD3 PROFIBUS-DP communication (with Modbus master function)
/DN3 DeviceNet communication (with Modbus master function)
E3 terminal area (*4) (*5)
/ET3 Ethernet communication (with serial gateway function)
/X3 5 additional DIs
/Y3 5 additional DOs
/W3 2 additional DIs and 2 additional DOs
/A4 1 additional aux. analog input and 1 additional DI
/C4 RS485 communication (Max. 19.2 kbps, 2-wire/4-wire)
/L4 24 V DC loop power supply
1 additional aux. analog input, 1 additional DI, and
/AC4
RS485 communication (Max.19.2 kbps, 2-wire)
E4 terminal area (*4) (*5)
24 V DC loop power supply and RS485 communication
/LC4
(Max.19.2 kbps, 2-wire)
/X4 5 additional DIs
/Y4 5 additional DOs
/W4 2 additional DIs and 2 additional DOs
Power supply /DC Power supply 24 V AC/DC
Additional treatment (*6) /CT Coating
*1: English, German, French, and Spanish can be displayed as the guide display.
*2: For heating/cooling output, both Output 1 and Output 2 should be specified. Not available
when Output 2 is "N". For position proportional output, specify "-P" for Output 1 and "N" for Output 2.
*3: The /HA option can be specified only when the code for Output 1 and 2 is "-AN", "-RN", "-UN" or "-TN."
*4: Only one option is available for each terminal area of E1 to E4.
*5: The /L4 and /LC4 options for E4 terminal area can be specified only when the E3 terminal
area option is not specified or specified any of /CH3, /X3, /Y3 or /W3.
*6: When the /CT option is specified, the UT55A does not conform to the safety standards (UL
and CSA) and CE marking.
n Accessories (sold separately)
The following is an accessory sold separately.
• LL50A Parameter Setting Software
Model Suffix code Description
LL50A -00 Parameter Setting Software
• Set of Brackets (Part number: L4502TP)
2 pcs for upper and lower sides
• User's Manual (A4 size)
Note: User's Manual can be downloaded from a website.
• User's Manual (CD-ROM), Model: UTAP003
Note: Contains all manuals.
• Operation Guide for Single-loop Control (this document) x7 (A3 size)
(Installation and Wiring, Initial Settings, Programmings, Operations, and Parameters)
3. How to Install
n Installation Location
[Style:S2]
The instrument should be installed in indoor locations meeting the following
conditions:
• Instrumented panel
This instrument is designed to be mounted in an instrumented panel. Mount the
instrument in a location where its terminals will not inadvertently be touched.
• Well ventilated locations
Mount the instrument in well ventilated locations to prevent the instrument's inter-
nal temperature from rising.
However, make sure that the terminal portions are not exposed to wind. Exposure
to wind may cause the temperature sensor accuracy to deteriorate. To mount mul-
tiple indicating controllers, see the external dimensions/panel cutout dimensions
which follow. If mounting other instruments adjacent to the instrument, comply with
these panel cutout dimensions to provide sufficient clearance between the instru-
ments.
• Locations with little mechanical vibration
Install the instrument in a location subject to little mechanical vibration.
• Horizontal location
Mount the instrument horizontally and ensure that it is level, with no inclination to
the right or left.
Front panel
Keep this angle
of controller
within 30°
30° Rear of
controller
Note
If the instrument is moved from a location with low temperature and low humidity
to a place with high temperature and high humidity, or if the temperature changes
rapidly, condensation will result. Moreover, in the case of thermocouple inputs,
measurement errors will result. To avoid such a situation, leave the instrument in the
new environment under ambient conditions for more than 1 hour prior to using it.
Do not mount the instrument in the following locations:
• Outdoors
• Locations subject to direct sunlight or close to a heater
Install the instrument in a location with stable temperatures that remain close to an
average temperature of 23°C. Do not mount it in locations subject to direct sunlight
or close to a heater. Doing so adversely affects the instrument.
• Locations with substantial amounts of oily fumes, steam, moisture, dust, or
corrosive gases
The presence of oily fumes, steam, moisture, dust, or corrosive gases adversely
affects the instrument. Do not mount the instrument in locations subject to any of
these substances.
• Areas near electromagnetic field generating sources
Do not place magnets or tools that generate magnetism near the instrument. If the
instrument is used in locations close to a strong electromagnetic field generating
source, the magnetic field may cause measurement errors.
• Locations where the display is difficult to see
The instrument uses an LCD for the display unit, and this can be difficult to see
from extremely oblique angles. Mount the instrument in a location where it can be
seen as much as possible from the front.
• Areas close to flammable articles
Absolutely do not place the instrument directly on flam-
mable surfaces. If such a circumstance is unavoidable
and the instrument must be placed close to a flammable
item, provide a shield for it made of 1.43 mm thick plated
steel or 1.6 mm thick unplated steel with a space of at
least 150 mm between it and the instrument on the top,
bottom, and sides.
• Areas subject to being splashed with water
Be sure to turn OFF the power supply to the controller before in-
stalling it on the panel to avoid an electric shock.
WARNING
YOKOGAWA ELECTRIC CORPORATION
Network Solutions Business Division
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 JAPAN
YOKOGAWA CORPORATION OF AMERICA
Head office and for product sales
2 Dart Road, Newnan, Georgia 30265, USA
YOKOGAWA EUROPE B.V.
Headquarters
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
www.yokogawa.com/ns
All Rights Reserved, Copyright © 2010 Yokogawa Electric Corporation
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