socomec Green Power 2.0 Installation Manual
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socomec Green Power 2.0 Installation Manual

From 320 to 400 kva
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Green Power 2.0
f r o m 3 2 0 t o 4 0 0 k V A
Installation manual
GB

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  • Page 1 Green Power 2.0 f r o m 3 2 0 t o 4 0 0 k V A Installation manual...

  • Page 2: Table Of Contents

    5. 14. lywheel connectIons 5. 15. (ups c1, c6, c7 ackfeeD protectIon moDule anD bypass 5. 16. utomatIc openIng of battery protectIon q 5. 17. ompletIon of the InstallatIon Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 3 DImensIons 10. 5. 900/1200 bypass centralIseD cabInet DImensIons 10. 6. 1500/2000 bypass centralIseD cabInet DImensIons 10. 7. 7: b attery loor fIxIng 10. 8. 8: ups c onfIguratIons Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 4: Warranty Certificate

    The warranty terms and conditions are stipulated in the offer, by default the following clauses apply. The SOCOMEC warranty is strictly limited to the product(s) and does not extend to equipment which may be integrated with this/these product(s), nor the performance of such equipment.

  • Page 5: Safety

    Socomec’s express prior written consent. • This document is not a specification. SOCOMEC reserves the right to make any changes to data without prior notice. • The unit must be installed and activated only by qualified technical personnel and authorised by SOCOMEC.

  • Page 6: D Escription Of The Symbols Used On The Labels Applied To The Unit

    For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.
  • Page 7 X101 (see § 5. 18) Attention! Utiliser des cosses étamées pour le raccordement sur la plage de terre. Cautin! Always use tinned lus for any earth connection. locating fuses and switch Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 8: Foreword

    3. FOREWORD We thank you for the trust you have in SOCOMEC Uninterruptible Power Systems, DELPHYS Green Power. This equipment is fitted with up to date technology with power semiconductors (IGBT) including a digital micro- controller. Our equipment complies with standard IEC 62040-2 and IEC 62040-1.

  • Page 9: E Nvironmental Requisites

    Green Power 2.0 must be positioned at least 40 cm away from the ceiling (figure 4.2-1). • Green Power 2.0 switches are accessed from the front; however, a space of at least 1.5 metres should be left at the front of Green Power 2.0 for maintenance purposes.
  • Page 10 • Several cabinets can be installed adjacent to each other (figure 4.2-2). • Two Green Power 2.0 320-400 kVA can be installed back to back (figure 4.2-3). • Observe the direction of the ventilation flows (figure 4.2-4) and heat dispersion flows (figure 4.2-5). See chap- ter 9 for the technical specifications relating to the required ventilation values.
  • Page 11 4.2.1-1 4. 2.1. Installation on raised flooring If Green Power 2.0 is to be installed on raised flooring, the SOCOMEC adjustable frame (figure 4.2.1-1) must be used to support the weight of the unit (figure 4.2.1-2). Refer to the relevant installation manual provided in the packaging for information on frame assembly operations.

  • Page 12: Eneral Rules For Cable Installation On Tray

    If a differential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel. Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 13: E Xternal Connections

    In TNC: UPS output neutral must be grounded. In TNS: when opening a 4 phases switch between UPS output and transformer upstream of the bypass, system grounding must be present to reference the neutral to ground. Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 14: Alues Of Currents For Cable Sizing

    * Regardless of the conditions (battery recharge, overload, voltage...) 4. 6.2. Mean current supplied by the battery when discharging The mean current value is to be taken into account for sizing connecting cables between the battery and Green Power 2.0. Green Power 2.0 Power...

  • Page 15: Izing Of Circuit Breakers

    4. 8. b ackfeeD protectIon Green Power 2.0 is preset for the installation of external protection devices against the backfeed of dangerous voltages on the auxiliary backup mains power supply line (AUX MAINS SUPPLY), the input power supply line (MAINS SUPPLY) is already equipped in internal.

  • Page 16: Rotection And Cross Section Of Battery Cables

    Values are provided for a distance of 5 meters between Green Power 2.0 and the battery. (Battery mean current while discharging – Please see § 4.6.2). Use double insulated cables BN4-F. CAUTION: The size of protections depends on the power and back up time of the system. Protections other than the ones defined below may cause electrical hazard or damage to the equipment.

  • Page 17: Installation

    Refer to § 5. 3 if the equipment has to be moved from above. All packaging material must be recycled in compliance with the laws in force in the country where the system is installed. Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 18: M Oving

    • Lifting eyebolts (supplied on request): internal ø 30 mm, thread M12. Lift and handle the cabinets with the utmost care and without jerking! 5.3.1-1 Remove screws A. 5.2.1-2 5.3.1-2 Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 19 5.3.1-5 Tighten screws A. 5. 3.2. Moving with lifting truss. If the height of the ceiling does not allow the use of belts, Green Power 2.0 can be moved using lifting trusses. 5.2.2-1 5.3.2-1 Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 20 Given the cabinets are heavy, handling using a pallet truck on slopes or ramps –even only slightly in- clined, is hazardous and can cause severe accidents. Take all required precautions and use adapted means and tools. Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 21: C Abinet Positioning

    (The number of each cabinet is indicated on the right top corner on the inside of the door). Note : reference should be made to the technical details in the drawing file. Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 22: Attery Cabinet Installation

    5. 5-2 5. 5-3 REMOVE REMOVE ASSEMBLE To keep in case of future movement of cabinet 5. 5-4 5. 5-5 REMOVE To keep in case of future movement of cabinet OPEN Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 23: Ixing To The Floor

    Each cabinet is fitted with pre-drilled feet - See § 5.6. feet of battery cabinet: same as Green Power 2.0 feet. (See § "10. 7. Plan 7: Battery Floor fixing") When the battery cabinet is installed, cut and remove the plastic fastening of battery cells in order to release the safety valve 5.

  • Page 24: I Dentifying Switching And Connection Organs

    Q4 Auxiliary mains Input switch I Power connections. (AUX MAINS). D Slot for memory card. Q5 Output manual maintenance bypass E LAN RJ45 connector for Ethernet. switch. F Serial RS232 connector for CIM. Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 25: I Nstallation Procedures And Instructions

    5. 10. I nstallatIon proceDures anD InstructIons Before carrying out work on the terminal board or on UPS internal parts, ensure that Green Power 2.0 is switched off, remove the power supply, open the external battery cabinet disconnectors, isolate the system and wait 5 minutes.
  • Page 26 5. 10.4. Connection input from above In order to be able to connect using a cable from above, we offer a arrival from the top cabinet. It must be positioned to the right of Green Power 2.0. To ensure the required ventilation, all cabinet should be fitted with support feet (optional) 5. 10.5.
  • Page 27 Power 2.0 and the battery cabinet (fuses and switches of sufficient capacity to protect the cables from Green Power 2.0 to the battery cabinet). As soon as Green Power 2.0 is switched on (before closing the battery switches) the battery parameters must be verified accordingly (voltage, capacity, number of ele- ments, ...) on the mimic panel menu.

  • Page 28: B Attery Characteristics

    Do not dispose of into a fire due to risk of explosion. Do not try to open or break up batteries. The electrolyte is toxic and may cause acid projections or injuries. For this operation, we recommend that you contact a SOCOMEC servicing technician. 5. 11. b attery characterIstIcs 5.

  • Page 29: Erminal Connections Characteristics

    5. 14.2. Control cables Control cables of the flywheel (230V AC) are to be connected to fuses F113 and F114 of Green Power 2.0 (F114 corresponding to phase L1 and F113 to the neutral). Note: adding a flywheel to a UPS that has already been installed requires a specific configuration, hence the visit of a servicing technician.

  • Page 30: B Ackfeed Protection

    Principle: The backfeed protection consists of an electronic detection PCB internal to Green Power 2.0 and an external electromechanical device for isolation from the power circuit. optionally, the backfeed protection device may be built into the system. for further details about the size of the protective device, please see § 4. 7.

  • Page 31: A Utomatic Opening Of Battery Protection Q

    This option enables Q20 to be opened following an emergency shutdown or a slow discharge. 5. 17. c ompletIon of the InstallatIon 5. 17-1 5. 17-2 5. 17-3 Secure the cables with bands. 5. 17-4 Do not forget to put back protective screens. CLOSE Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 32: T Erminals

    3: Normally Close Serial Connection PCB: RS 232 and 485 connector (see § 7. 2) ADC Card: Input / Output Relay (see § 8. 1) Output backfeed cable fuses protection Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 33 X101 9-10: external manual ByPass X101 11-12: auxiliary input X102 1-2: Out Battery Tripping: K20 X102 3-4: In Battery Protection State XB3: general alarm XB5: battery cabinet temperature Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 34: Ups General Power Off Connection

    Case of a modular system : each unit has to be connected to terminations 7 and 8 on PCB X101 Function a) and function b) through contact combination. Without a specific request, the factory standard setting implies there is no action on Green Power 2.0 when the generator set is operating. Configurations mentioned above can be set at commissioning 5.

  • Page 35: U Ps Parallel Configuration

    UPS units making up the parallel system. The cables in question are supplied with Green Power 2.0 in case of standard parallel setting or are attached to the parallel kit in case of later upgrading of the system.
  • Page 36 C Single UPS magneto-thermal switch (if a separate auxiliary power source is used, add a magneto-thermal switch for each UPS). D Additional disconnectors on the distribution panel (Q21, see § 5.22). Distribution. X1 = X2 Y1 = Y2 ≤ 25m Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 37 MAINS 1 OUTPUT 1 MAINS 2 OUTPUT 2 1+1 Parallel configuration - Separate Mains. 5.22.1-3 UPS1 UPS2 MAINS 1 AUX MAINS 1 OUTPUT 1 MAINS 2 AUX MAINS 2 OUTPUT 2 Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 38 B “Parallel bus” cable. G Coupling cabinet. C Coupling cabinet magneto-thermal switch. The value must be 464A (Green Power 2.0 320kVA) or 580A (Green H Manual maintenance bypass auxiliary switch. Power 2.0 400kVA) x number of UPSs connected in par- allel.
  • Page 39 N+1 Parallel configuration - Separate Mains. 5.22.2-3 UPS2 UPS1 UPSn OUTPUT 1 MAINS 1 AUX MAINS 1 MAINS 2 AUX MAINS 2 OUTPUT 2 MAINS n AUX MAINS n OUTPUT n Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 40 D Additional disconnectors on the distribution panel (Q21, see § 5.22). X1 = X2 Y1 = Y2 ≤ 25m 5. 22.3-2 UPS1 UPS2 UPSn MAINS 1 OUTPUT 1 MAINS 2 OUTPUT 2 MAINS n OUTPUT n Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 41: Preventive Maintenance

    Furthermore, during the operating life of the battery, Green Power 2.0™ stores statistics on the conditions of use of the battery for analysis.

  • Page 42: Communication

    (see the § 8 for a detailed evaluation of the functionality of the cards that can be installed in the slots). The table below shows the possible connections between Green Power 2.0 com- munication channels and the external devices.

  • Page 43: P Rofibus

    By connecting Green Power 2.0 to an Ethernet network, the operating status of Green Power 2.0 can be moni- tored from any PC connected to the network through an html page. 1. Connect the network cable to the RJ45 port.

  • Page 44: Options

    This device will electrically exclude and isolate Green Power 2.0 (e.g. for maintenance operations) without inter- rupting the power supplied to the load. 8. 4. a cs pcb Synchronises Green Power 2.0 output with an external power source (another UPS, even of a different brand, generator or transformer). 8. 5. t emperature sensor This allows control of the temperature in the battery room or inside the battery cabinet.

  • Page 45: Technical Specifications

    IEC 62040-3 (VFI-SS-111) IEC 62040-2 Product certification Protection level IP20 (compliant with IEC 60529) * These performances are given for information at rated load (resistive) * IP 32 on request Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 46: Appendix

    10. APPENDIX 10. 1. p 1: f loor fIxIng Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 47: P Lan 2: D Imensions

    10. a ppendix 10. 2. p 2: D ImensIons Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 48: P Lan 3: Bypass Centralised Cabinet Dimensions 250/500 K Va

    10. a ppendix 10. 3. p 250/500 bypass centralIseD cabInet DImensIons 5 mm 50 mm 25 mm Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 49: P Lan 4: Bypass Centralised Cabinet Dimensions 600/800 K Va

    10. a ppendix 10. 4. p 600/800 bypass centralIseD cabInet DImensIons Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 50: P Lan 5: Bypass Centralised Cabinet Dimensions 900/1200 K Va

    10. a ppendix 10. 5. p 900/1200 bypass centralIseD cabInet DImensIons 5 mm 50 mm 25 mm Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 51: P Lan 6: Bypass Centralised Cabinet Dimensions 1500/2000 K Va

    10. a ppendix 10. 6. p 1500/2000 bypass centralIseD cabInet DImensIons Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 52: P Lan 7: B Attery F Loor Fixing

    10. a ppendix 10. 7. p 7: b attery loor fIxIng Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...

  • Page 53: P Lan 8: Ups C Onfigurations

    10. a ppendix 10. 8. p 8: ups c onfIguratIons Green Power 2.0 320 to 400 kVA - Ref.: INMGP2401210-GB_12...
  • Page 54 YoUr DisTriBUTor SOCOMEC GROUP S.A. SOCOMEC capital 10 816 800€ R.C.S. Strasbourg B 548 500 149 B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE Tel. +33 3 88 57 41 41 Fax +33 3 88 74 08 00 info.scp.isd@socomec.com...

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