Page 1
ELECTRONIC CASH REGISTER ER-600 / ER-600R SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Reference Information Special Circuit Descriptions Troubleshooting Exploded Views and Parts List PCB Layout and Parts List 10.
Page 2
About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-600 Series Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component.
Page 3
This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-600 SERIES Service Manual First edition. FEBRUARY 2004. V1.1 Printed in KOREA...
Page 4
Overview of this System ECR This System ECR is a microprocessor-based system, using a 16 bits microprocessor. This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center.
Remplacer uniquement avec une batterie du même type recommended by the manufacturer. ou d’un type équivalent recommandé par le constructeur. Dispose used batteries according to the manufacturer’s Mettre au rebut les batteries usagées conformément aux instructions. instructions du fabricant. SAM4S ER-600 SERIES...
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. SAM4S ER-600 SERIES...
2-3-1 Power Specification Item Description Remark • AC 100-240V, 50-60Hz, 0.8A (Min : 90V, Max : 264V) Input Voltage & Current • Operating : 25W Power Consumption • DC 24V, 1.25A Output Voltage SMPS Output Table2-2 Power Specification SAM4S ER-600 SERIES...
Page 12
Then the host recognizes that the ECR is busy. So, the host does not transmit a data to the ECR. If the ECR is released from busy, the ECR transmits XON(ASCII 11h) to host through the Serial Data Line. Then the host recognizes that the ECR is not busy. And the host transmits a data to the ECR. SAM4S ER-600 SERIES...
Page 14
Transmit/Receive Data Line A Pin 5 and Pin 6 are shorted each other on Main PCB. 6(12) TX/RX_A In/Out Table2-6 IRC Signal Description Note] The signal description of the Port#2 is same as it of the Port#1 SAM4S ER-600 SERIES...
3 Installation and Operation 3-1 System Configuration 3-1-1 Configuration Figure 3-1 System Configuration Figure 3-2 IRC Terminator Note] The termination resistor 120[Ohm] must be installed at Host ECR and Last Slave ECR(S7). SAM4S ER-600 SERIES...
Void, Off, Register, Manager, Clear Totals(Z) Void, Off, Register, Manager, Clear Totals, Program(PGM) Void, Off, Register, Manager, Clear Totals, Program, Service Mode(SM) Table3-4 Key Function Note] The Key can be removed from the key lock in the OFF or REGISTER(REG) position. SAM4S ER-600 SERIES...
3. Press and hold the ‘CHECK’ key on key board and turn on the power switch at the same time. 4. When the buzzer beeps, press ‘PLU1’, ‘PLU7’, ‘CLERK#’, and ‘CASH Enter’ in sequence. RAM ALL CLEAR SERV. <-<-<-<- RAM1:OK RAM2:OK RAM3:OK RAM4:OK SUCCESS Figure3-6 Clear Display SAM4S ER-600 SERIES...
Page 19
8. Select the ‘Program Code only’. 9. Click ‘OK’ 10. Wait for about three minutes. 11. Turn off the power switch. 12. Remove the serial cable 13. Perform the all clear function Figure3-7 Download Window (Boot & Program) SAM4S ER-600 SERIES...
4. Press ‘0’~’4’ key consecutively. 3. If test operates normally, the message (‘OK’) is displayed on LCD and the Buzzer beep. Then Press “Clear” key. Note] When the ports are no connection or the cable is open, the Error happens. SAM4S ER-600 SERIES...
6. After removing the two screws(C-2), lift up the ASS’Y SWITCH ROTARY(reference:C-3). Remove the two screws(C-1) and separate BRKT MODE(C-4) from the SWITCH ROTARY(C-3). 7. Remove the five screws(C-5) and separate the MAIN BOARD(C-6) from the CASE LOWER(C-16). Note]To assemble, reverse the procedure of disassembly. SAM4S ER-600 SERIES...
Page 22
4-4 Disassembling Diagram A. ASS'Y CASE-UPPER D. ASS'Y KBD(RAISED) E. ASS'Y KBD(FLAT) A-10 B. ASS'Y DISPLAY B-3 B-4 C-2 C-3 C-10 C. ASS'Y CASE-LOWER C-11 C-13 C-14 C-12 C-15 C-19 C-16 C-18 C-17 Figure4-1 Total Disassembly and Assembly SAM4S ER-600 SERIES...
Page 25
Control logic Address Inputs ~I/O Data Inputs/Outputs Power Ground Figure 5-1 SRAM KM684000 Specification BYTE# DQ15/A-1 DQ14 DQ13 DQ12 RESET# 48-P in TSOP— S tandard P in out DQ11 RY/BY# DQ10 Figure 5-2 Flash ROM AM29F800 Specification SAM4S ER-600 SERIES...
Page 26
CS1CS2 CS3 A2 A1 A0 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 INPUTS ACTIVE–LOW OUTPUTS CHIP– PIN 16 = V CC SELECT PIN 8 = GND INPUTS H = high level (steady state); L = low level (steady state); X = don’t care FUNCTION TABLE Figure 5-6 74HC138 SAM4S ER-600 SERIES...
Page 27
Figure 5-8 74HC541 FUNCTION TABLE Inputs Output NONINVERTING DATA Clock OUTPUTS INPUTS L,H, No Change X = Don’t Care Z = High Impedance CLOCK PIN 20 = V PIN 10 = GND OUTPUT ENABLE Figure 5-9 74HC574 SAM4S ER-600 SERIES...
Page 28
FSOUT Frequency Scaling Description FS781 1x Modulated Frequency of Input Clock FS782 2x Modulated Frequency of Input Clock FS784 4x Modulated Frequency of Input Clock Table 2. FSOUT SSCG (Modulated Output Clock) Product Selection Figure 5-11 SSCG FS781 Specification SAM4S ER-600 SERIES...
Page 29
DELAY CAPACOTOR Switch Sense Emitter Timing Capacitor Comparator Inverting SUPPLY VOLTAGE Input (T o p V iew) Figure 5-12 KA393 Figure 5-13 KA34063 Figure 5-14 M51953 INTRB(1) VDD(5) SCL(2) OSCIN(6) SDA(3) OSCOUT(7) VSS(4) INTRA(8) Figure 5-15 RS5C372A SAM4S ER-600 SERIES...
Storage Circuit [For Battery Voltage] MAIN PWB Figure 6-1 Power Block Diagram Voltage Description VDRV (+24VDC) Cash Drawer Solenoid Driving (+5VDC) Logic IC Driving / VFD Filament Voltage (+Min 3.6VDC) Battery Voltage Table 6-1 Power Source Voltage Descriptions SAM4S ER-600 SERIES...
Page 32
L40 store energy. The voltage is smoothed by C79(470uF) and then +5Vdc Logic voltage is produced . 6-1-3 VBT : +Min 3.6Vdc VBT Battery Voltage is charged through D14(SK14). The Source Voltage is VCC(5V). When AC Power is off, VBT is supplied to SRAM, RTC for saving the data. SAM4S ER-600 SERIES...
The Buzzer is used to inform several kinds of states which occur under system operating and gives some information to users by controlling the P8.0 pin of CPU. The frequency of buzzer is 2[KHz] VDRV •ß‰Z•Ó‹÷ PASS •c (Peak 66V s 24V) MMBD6050LT1 MMBT2222A BUZZER 4.7K BUZZER Figure 6-5 Buzzer Circuit SAM4S ER-600 SERIES...
Page 35
Caution: Make sure that the Cash Drawer solenoid resistance is more than 20Ω VDRV DIODE-M4 MMBT2222A DRAWER1_OUT 4.7K DRAWER_1 KSD288 VDRV DIODE-M4 MMBT2222A DRAWER2_OUT 4.7K DRAWER_2 KSD288 Figure 6-6 Cash Drawer Block Circuit SAM4S ER-600 SERIES...
Page 36
HOST checks whether the ECR is BUSY. Note] This is a RS232C H/W Handshaking Waveform between ECR and PC. RS-232C H/W Handshaking method is different between ECR and other peripheral and terminal equipment. Figure 6-8 RS-232C Waveform SAM4S ER-600 SERIES...
3. Check the VDRV signal whether it is short. Power VCC (+5V) Ok? 1. Check the IC34063(U26) 2. Check the TR 1010 (Q14) 3. Check Generated Frequency 4. Check the VCC whether it is short or open. SAM4S ER-600 SERIES...
1. Check the nCS, nRD, nWR signal of SRAM SRAM Ok? 2. Check the VBT(Battery Volt.). 3. Check the Decoder IC 74HC138 (U9). 4. Replace the SRAM. 1. Check the VBT(Battery Volt.). RTC Ok? 2. Check the RTC Clock 32.768KHz 3. Replace the RTC(RS5C372A) SAM4S ER-600 SERIES...
Specific Key 2. Check the Matrix Bus & Data Bus Failure? 3. Check the Diodes 4. Check the Key Board Assy 1. Check the Harness & Mode Key Assy Mode Key 2. Check the 74HCT541 & Data Bus SAM4S ER-600 SERIES...
Page 42
2. Check the Tx,Rx Pin on I/F PBA. Failure ? 1. Check the connection of the IRC Connector and Other side. Communication 2. Check the IRC Cable whether it is open or short. Failure? 3. Check whether Signal is affected by the Cable Noise. SAM4S ER-600 SERIES...
Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-600 SERIES...
Page 68
Shin Heung Precision . FEBRUARY 2004 ⓒ Printed in KOREA. V1.1 Code No. : JK68-60935A...