DaimlerChrysler SPRINTER2006 Service Manual page 136

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14 - 4
FUEL SYSTEM
Fig. 3 WATER IN FUEL SENSOR
1 - WIF SENSOR
2 - WIF DRAIN
3 - FUEL FILTER
4 - FUEL SUPPLY FROM TANK
5 - FUEL SUPPLY TO HIGH PRESSURE PUMP
STANDARD PROCEDURE - LOW PRESSURE
FUEL PUMP TEST
NOTE: Assure fuel tank quantity and proper fuel
gauge operation. Assure that the fuel pump fuse or
relay is not open. Capture any fuel spillage and
store in appropriately marked containers.
NOTE: When the ignition switch is turned to the ON
position the fuel pump will begin to run for 20–30
seconds and then it stops.
The low pressure pump draws fuel out of the fuel
tank module and pushes the fuel towards the fuel fil-
ter. If the pressure reading is below specification,
look for damaged or leaking fuel lines or a restricted
fuel filter. If no problem is found with the fuel sys-
tem replace the low pressure fuel pump.
(1) Disconnect the negative battery cable.
(2) Connect a fuel gauge to the low pressure fuel
supply to the high pressure pump (Fig. 4).
Fig. 4 FUEL GAUGE CONNECT AT HIGH PRESSURE
1 - FUEL SUPPLY FITTING
2 - ADAPTOR
3 - FUEL GAUGE HOSE
4 - HIGH PRESSURE PUMP
5 - FUEL RETURN FITTING
(3) Connect negative battery cable.
(4) Turn the ignition to the ON position and
observe the fuel gauge reading (Fig. 5).
Fig. 5 FUEL PRESSURE TEST AT HIGH PRESSURE
(5) The fuel pressure should be 4.0 to 4.5 bar (58 -
65 psi) If the fuel pressure is below specification,
PUMP
PUMP
VA

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