red lion DLC00001 Manual

Dual loop controller

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DUAL LOOP CONTROLLER
U L
C
US LISTED
R
3RSD
PROCESS CONTROL EQUIPMENT
GENERAL DESCRIPTION
The Model DLC, Dual Loop Controller, is a full featured, DIN rail mounted,
dual input PID controller. The DLC is designed as a modular building block for
multi-zone process control applications. The controller has two independent
"A" & "B" input channels. Each channel's input can be configured to accept a
wide range of thermocouple, RTD, 0-10 V, 0/4-20 mA, or resistive signals. Each
channel can also be configured to extract the square root of the input in both
process voltage or process current modes for applications such as flow
measurement using a differential flow sensor.
Channel B can be assigned as a Remote Setpoint for Channel A. The two
time-proportioning or DC Analog outputs can be programmed to control two
independent processes. The two alarms per channel can be configured for
various alarm modes, or provide a secondary control output for heat/cool
applications.
The control and alarm outputs are N channel open drain MOSFETs capable
of switching up to 1 Amp DC. For applications requiring larger loads or A/C
loads, several DIN rail mount relays are available.
The controller operates in the PID Control Mode for both heating and
cooling, with on-demand auto-tune, that establishes the tuning constants. The
PID tuning constants may be fine-tuned through the serial interface. The
controller employs a unique overshoot suppression feature, which allows the
quickest response without excessive overshoot. The controller can be transferred
to operate in the Manual Mode, providing the operator with direct control of the
output, or the On/Off Control Mode with adjustable hysteresis.
The controller's high density packaging and DIN rail mounting saves time
and panel space. The controller snaps easily onto standard top hat (T) profile
DIN rails.
DIMENSIONS In inches (mm)
1
2
3
4
5
6
7
8
9
10
CH A
CH B
OUTPUTS
OUTPUTS
FACTORY
JUMPER
SETTINGS
CH B
CH A
INPUTS
INPUTS
1
2
3
4
5
6
7
8
9
10
11
4.47 (114)
MODULAR BUILDING BLOCK FOR MULTI-ZONE PROCESS CONTROL
TWO INDEPENDENT PID CONTROL LOOPS
PID CONTROL WITH REDUCED OVERSHOOT
UNIVERSAL INPUTS ACCEPT TC, RTD, 0-10 V AND 0/4-20 mA SIGNALS
TWO DC ANALOG OUTPUTS (OPTIONAL)
WINDOWS
RS485 MODBUS™ PROTOCOL
CHANNEL B CAN BE ASSIGNED AS A SECOND ANALOG INPUT TO
CHANNEL A FOR REMOTE SETPOINT OPERATION
SETPOINT CONTROLLER OPTION FOR TIME VS. TEMP./PROCESS
(RAMP/SOAK) AND SPECIAL BATCH/RECIPE APPLICATIONS
SQUARE ROOT EXTRACTION FOR FLOW SENSOR APPLICATIONS
RED LION CONTROLS
MODEL DLC
PWR/COMM.
CH A OP
BOTH FLASHING
=
INPUT ERROR
CH A ALM
4.02
AUTOTUNE
(102)
CH B OP
BOTH FLASHING
=
INPUT ERROR
CH B ALM
RS485
MODBUS
PROTOCOL
1.97
(50)
1
®
CONFIGURATION SOFTWARE
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent
and redundant temperature limit indicator with alarm outputs is strongly
recommended.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
ALARMS
The DLC's two solid-state alarms can be configured independently for
absolute high or low acting with balanced or unbalanced hysteresis. They can
also be configured for deviation and band alarm. In these modes, the alarm
trigger values track the setpoint value. Adjustable alarm trip delays can be used
for delaying output response. The alarms can be programmed for Automatic or
Latching operation. Latched alarms must be reset with a serial command. A
standby feature suppresses the alarm during power-up until the temperature
stabilizes outside the alarm region. The outputs can also be manually controlled
with Modbus register or coil commands.
SETPOINT CONTROLLER OPTION
The Setpoint Controller option is suitable for time vs. temperature/process
control applications. The controller allows a profile of up to 20 ramp/soak
segments. Profile conformity is assured by using the Error Band Mode and
Error Band parameter. The Profile Cycle Count allows the profile to run
continuously or a fixed number of cycles. Power-on options automatically stop,
abort, start, resume, or pause a running profile.
ORDERING INFORMATION
MODEL NO.
DESCRIPTION
Dual Loop Controller
DLC
Dual Loop Controller w/ 2 Analog Outputs
Dual Setpoint Controller w/ 2 Analog Outputs
SF
PC Configuration Software for Windows
CBPRO
Programming Interface Cable
CBJ
Cable RJ11 to RJ11 (6 inch jumper)
DRR
RJ11 to Terminal Adapter
RS485 to RJ11 Cable
See our RSRLYB, RLY6, and RLY7 literature for details on DIN rail
mountable relays.
Bulletin No. DLC-J
Drawing No. LP0495
Released 09/16
PART NUMBERS
DLC00001
DLC01001
DLC11001
SFDLC
CBPRO007
CBJ11BD5
DRRJ11T6
CBLRLC00

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Summary of Contents for red lion DLC00001

  • Page 1 Profile conformity is assured by using the Error Band Mode and Error Band parameter. The Profile Cycle Count allows the profile to run continuously or a fixed number of cycles. Power-on options automatically stop, abort, start, resume, or pause a running profile. RED LION CONTROLS MODEL DLC PWR/COMM. ORDERING INFORMATION...
  • Page 2: Analog Output Option

    7. TEMPERATURE INDICATION ACCURACY: ± (0.3% of span, +1°C). COMMUNICATIONS Includes NIST conformity, cold junction effect, A/D conversion errors, The RS485 serial communications allows the DLC to be multi-dropped, with temperature coefficient and linearization conformity at 23 °C after 20 minute Baud rates up to 38400.
  • Page 3: Environmental Conditions

    ACCURACY * OUTPUT RESOLUTION (18 to 28°C) COMPLIANCE RANGE** (TYPICAL) (10 to 75% RH) 0.10% of FS 4 to 20 mA 500 Ω max 1/14400 + 1/2 LSD * Accuracies are expressed as percentages after 20 minute warm-up. ± ** Outputs are independently jumper selectable for either 10 V or 20 mA. The output range may be field calibrated to yield approximate 10% overrange and a small underrange (negative) signal.
  • Page 4: Emc Installation Guidelines

    One of the most effective ways is to methods of connecting the shield, in order of their effectiveness. place a diode across the inductive load. Most Red Lion products with solid a. Connect the shield to earth ground (protective earth) at one end where the state outputs have internal zener diode protection.
  • Page 5: Step 2 Installing The Controller

    SWITCH SWITCH POSITION / (BIT WEIGHT) SWITCH POSITION DEFAULT SERIAL POSITION BAUD RATE UNIT ADDRESS SETTINGS (128) (64) (32) (16) Software Selectable Use DIP Switch or Serial Settings Software Serial Settings 1200 Use Default Serial 2400 Settings 4800 9600 SWITCH POSITION 19200 PARITY 38400...
  • Page 6: Step 4 Wiring The Controller

    STEP 4 WIRING THE CONTROLLER WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal. Also, cabling should conform to appropriate standards of good installation, local codes and regulations. When wiring the controller, use the numbers on the label to identify the position number with the proper function. Strip the wire, leaving approximately 1/4"...
  • Page 7: Step 6 Programming - Getting Started

    ANALOG DC OUTPUT CONNECTIONS DEFAULT SERIAL SETTING CONNECTIONS If using software selectable serial OUT - settings and the serial settings are DEFAULT SERIAL Controller, ANALOG OUTPUT unknown or forgotten, they can be SETTING 0-10V, 0(4)-20mA Recorder temporarily reset to the defaults by OUT + connecting the “Default Serial OUTPUT COMMON...
  • Page 8 STEP 7 PROGRAMMING THE PID SETTINGS Note: The register numbers correspond to (Channel A/Channel B).Channel B PID control is not functional when the input is assigned as a Remote Setpoint. The Auto-Tune procedure of the controller sets the Proportional Band, Integral Time, Derivative Time, Digital Filter, Control Ouput Dampening Time, and Relative Gain (Heat/Cool) values appropriate to the characteristics of the process.
  • Page 9 Local/Remote Setpoint Transfer Mode (40199): When cycling from/to Local or Remote Setpoint (register 40046), the response of the controller can be programmed to act in a variety of ways. The table summarizes the responses for Setpoint transfer options. LOCAL/REMOTE SETPOINT LOCAL TO REMOTE REMOTE TO LOCAL TRANSFER MODE...
  • Page 10 Profile Error Band Mode (Guaranteed Soak) (40322/40422): Profile conformity can be assured by using the profile Error Band Mode and Error Band parameter. If the process value deviates outside the error band value while a profile is running, the controller enters the delay mode. In the delay mode, the profile phase timer is held (delayed) until the process value is within the deviation error band value - the Error band hysteresis value.
  • Page 11: Step 12 Programming The Outputs

    Pause: Pause signifies that a profile is active but the time base (Profile Phase Timer) is paused. The pause mode can only be invoked by writing a 3 in the Profile Operating Status register. Pausing a profile during a ramp phase pauses the ramp and the controller maintains control at the ramping setpoint value (40045/40053) at the instant of the pause action.
  • Page 12: Step 13 Programming The Alarms

    STEP 13 PROGRAMMING THE ALARMS Alarm 1 and 2: The controller is equipped with two alarms for each channel. The status of these alarms can be read through AL1 registers 40015/40031 and AL2 registers 40016/40032. Action (40131/40231), (40136/40236): Select the action for the alarms. See Alarm Action Figures for a visual explanation.
  • Page 13 STEP 14 PROGRAMMING THE COOLING To enable Cooling in Heat/Cool applications, the Alarm 2 Action must first be set for Cooling. When set to cooling, the output no longer operates as an alarm but operates as an independent cooling output. The OP2 terminals are the same as AL2.
  • Page 14 STEP 15 PROGRAMMING THE ANALOG OUTPUT (Optional) Note: The register numbers correspond to (Analog Output 1/Output 2). Assignment (40301/40309): This setting selects the value that the Analog Output will retransmit, or track. The Analog output can be assigned for the following: SELECTION DESCRIPTION Output Power A...
  • Page 15: Step 17 Pc Port Configuration

    Data Bits: 7 or 8 Parity: odd, even, or none Connect the DLC to the computer with the CBPRO007 interface cable (or any suitable RS232/RS485 converter). Apply power to the supply terminals of the DLC. RED LION CONTROLS MODEL DLC PWR/COMM. CH A OP...
  • Page 16: Step 19 Scratch Pad Memory

    STEP 19 SCRATCH PAD MEMORY The Scratch Pad category can be used to read or write to the Scratch Pad memory locations (41101- 41116). The Scratch Pad locations can be used to store user information. Data Format: Allows registers to be viewed in decimal or hexadecimal format. Upload: The Upload button causes SFDLC software to read the Scratch Pad registers from the controller.
  • Page 17: Control Mode Explanations

    RPM and barrel pressure. The customer provided a speed proportional 0-10 Volt signal 24VAC from a motor drive, and installed a 4-20 mA output pressure sensor in the extruder barrel. Each of RED LION CONTROLS RED LION CONTROLS RED LION CONTROLS...
  • Page 18: On/Off Control

    ON/OFF CONTROL ON/OFF CONTROL - HEAT/COOL OUTPUT FIGURES The controller operates in On/Off Control when the Proportional Band is set INPUT to 0.0%. In this control, the process will constantly oscillate around the setpoint HEAT/COOL DEADBAND VALUE (db) = 0 value.
  • Page 19: Pid Tuning Explanations

    PID TUNING EXPLANATIONS AUTO-TUNE AUTO-TUNE CODE FIGURE INPUT Auto-Tune is a user-initiated function where the controller automatically determines the Proportional Band, Integral Time, Derivative Time, Digital Filter, Control Ouput Dampening Time, and Relative Gain (Heat/Cool) values based upon the process characteristics. The Auto-Tune operation cycles the controlling output(s) at a control point three-quarters of the distance between the present process value and the setpoint.
  • Page 20: Manual Tuning

    MANUAL TUNING Output Power (40005/40021) to drive the process value to the Setpoint value. Allow the process to stabilize after setting the Output Power. A chart recorder or data logging device is necessary to measure the time 6. Place the controller in Automatic Control Mode (40041/40049). If the process between process cycles.
  • Page 21: Supported Exception Codes

    SUPPORTED EXCEPTION CODES Cold Junction Calibration * 01: Illegal Function Cold Junction calibration requires a thermocouple of known accuracy of Issued whenever the requested function is not implemented in the controller. types T, E, J, K, C or N only and a calibrated external reference thermocouple probe.
  • Page 22 Process Current Calibration * Restore Factory Settings Process current calibration requires a precision signal source with an The Factory Settings are listed in the DLC Register Table. This restore does accuracy of 0.03% (or better) that is capable of generating 20.00 mA. not affect the calibration or communication settings of the DLC but may change 1.
  • Page 23 DLC REGISTER TABLE The below limits are shown as Integers or HEX < > values. Read and write functions can be performed in either Integers or Hex as long as the conversion was done correctly. Negative numbers are represented by two’s complement. Note 1: The DLC should not be powered down while parameters are being changed.
  • Page 24 DLC REGISTER TABLE Continued REGISTER FACTORY REGISTER NAME LOW LIMIT HIGH LIMIT ACCESS COMMENTS ADDRESS SETTING CH A CH B INPUT PARAMETERS Greater than 1 causes rounding starting at least 40104 40204 Rounding Read/Write significant digit. 40105 40205 Digital Input Filter Read/Write 0 = Least, 4 = Highest 10000 = 1.0000 (applies no correction), 1 = 0.0001, For...
  • Page 25 DLC REGISTER TABLE Continued FACTORY REGISTER REGISTER NAME LOW LIMIT HIGH LIMIT ACCESS COMMENTS ADDRESS SETTING CH A CH B SETPOINT CONTROLLER PROFILE PARAMETERS SETPOINT CONTROLLER MODEL ONLY 0 = Stop (control at current active SP); 1 = Abort 40321 40421 Profile Power Cycle Mode Read/Write...
  • Page 26 COILS TABLE COIL ADDRESS COIL NAME MIRROR REGISTER ACCESS COMMENTS 1 = Error; Causes Process Value to be 32100, Disables control and alarm outputs, Calibration Checksum Error 40505 (bit 0) Read/Write causes flashing LEDs. Writing a zero clears the error. 1 = Error;...
  • Page 27: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE REMEDIES Power LED will not light Controller power Check controller power connections and voltage level Process Value not changing or incorrect Input signal Check input signal connections and signal level Incorrect channel Check proper channel setup, reading and connections Incorrect programming Check input setup, scaling values, and re-download Alarms not functioning properly...
  • Page 28: Limited Warranty

    LIMITED WARRANTY (a) Red Lion Controls Inc., Sixnet Inc., N-Tron Corporation, or Blue Tree Wireless Data, Inc. (the “Company”) warrants that all Products shall be free from defects in material and workmanship under normal use for the period of time provided in “Statement of Warranty Periods”...

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Dlc01001Dlc11001

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