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Related Manuals for Rinnai RDV600N
Summary of Contents for Rinnai RDV600N
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Page 1: Installation Guide
Installation guide Ember Models: RDV600N/RDV600L RDV700N/RDV700L... - Page 2 Important: Appliance must be installed with a Rinnai approved flue system. This appliance shall be installed in accordance with: - Manufacturer’s installation instructions - AS/NZS 5601 Gas Installations Installation, servicing and repair shall be carried out only by authorised personnel.
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Page 3: Table Of Contents
Before you start ............4 Ember specification ...........5 Dimensions ..............6 Gas and electrical supply ..........8 Enclosure dimensions ..........9 Clearances from combustibles ........10 TV installation .............12 Ember masonry installation overview ......14 Ember mock chimney installation overview ....16 Installing the zero clearance frame ......18 Attaching the flexi flues to the spigot plate ....19 Burn media installation ..........20 Adding some of the granules and the glass ....21... -
Page 4: Before You Start
Before you start Unpack the appliance and components and check for damage. DO NOT install any damaged items. Check all components have been supplied and that you have the correct gas type. Read these instructions to get an overview of the steps required before starting the installation. Failure to follow these instructions could cause a malfunction of the appliance. -
Page 5: Ember Specification
Ember specification Ember 600 specification summary For efficient performance Rinnai recommends Input = 12-23 MJ/h installing the fire as close to the floor as possible. Output = 2.5-5.0* kW If the unit is installed higher up the wall the Efficiency... -
Page 6: Dimensions
Dimensions (mm) Ember 600 with 4-sided frame (mock chimney installations) 540 mm Viewable glass dimensions, same for both 600 models Ember 600 with 3-sided frame (masonry installations or mock chimney installations with a hearth) infill panel 6 ¦ Ember Installation Guide: 12890-A 01-17... - Page 7 Ember 700 with 4-sided frame (mock chimney installations) 640 mm Viewable glass dimensions, same for both 700 models Ember 700 with 3-sided frame (masonry installations or mock chimney installations with a hearth) infill panel masonry frame 92.5 92.5 Ember Installation Guide: 12890-A 01-17 ¦ 7...
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Page 8: Gas And Electrical Supply
If the supply cord is damaged, it must be replaced by a licensed tradesperson. This must be a genuine replacement part available from Rinnai. * Consult a qualified electrician if direct wiring is required as it must comply with AS/NZS 5601 and AS/NZS 3000 and other relevant local regulations 8 ¦... -
Page 9: Enclosure Dimensions
Enclosure dimensions The Ember must be positioned within the enclosure on a flat level surface that allows free movement of the appliance. The enclosure must be capable of supporting 1.5 times the weight of the Ember. Mock chimney Masonry Actual chimney size needs to be at least 200 x 200 mm for the two flexi flues to fit down the chimney. -
Page 10: Clearances From Combustibles
Clearances from combustibles The clearances listed below, measured from the edge of the glass, are minimum clearances unless otherwise stated. While the heater is operating The appliance must not be installed where curtains or other combustible materials could come into contact with the heater. The 400 mm side clearance includes side walls. - Page 11 The below diagrams are to assist people in determining the clearance area around the Ember without having the unit on site. The 4-sided frame is shown as this is the frame used in mock chimney installations, which typically have mantels and surrounds made of combustible material. The 4-sided frame sits approximately 26 mm below the engine, refer dimension diagrams.
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Page 12: Tv Installation
TV installation with the TV manufacturer—some have warranty conditions that state a TV is not to be installed above a fireplace. Rinnai does not accept any responsibility for damage to a TV resulting from the use of this information. 400 mm minimum 12 ¦... - Page 13 Installation Installation, servicing and repair shall be carried out only by authorised personnel. Ember Installation Guide: 12890-A 01-17 ¦ 13...
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Page 14: Ember Masonry Installation Overview
Ember masonry installation overview Modify the enclosure Ensure the enclosure meets the requirements set out on p. 9. Gas and electrical connections Prepare gas and electrical connections, refer p. 8. Connect flexi to flue terminal Stretch out the flexi to the required length and attach to the flue terminal using the clamps provided. - Page 15 Make sure the chimney cap is Check the size of the chimney before weathertight. Flexi flue also needs to be doing anything. It needs to be at least secured to the flue cowl using the clamps 200 x 200 mm for the colinear flexi flue provided—these need to be riveted/ to fit down.
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Page 16: Ember Mock Chimney Installation Overview
Ember mock chimney installation overview Modify the enclosure Ensure the enclosure meets the requirements set out on p. 9. Gas and electrical connections Prepare gas and electrical connections, refer p. 8. Install the zero clearance frame Install the zero clearance frame into the enclosure and fix in place with the screws provided. - Page 17 Self-supporting coaxial flue; inner Flue cowl needs to a 500 mm clearance from Ø 100 mm, outer Ø 170 mm. Requires the nearest ridge line of the roof. In this instance 10 mm clearance to a combustible the flue pipe has been painted to match the surface.
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Page 18: Installing The Zero Clearance Frame
Installing the zero clearance frame For mock chimney installations the zero clearance frame is a mandatory requirement to ensure a safe installation for the homeowner. It is a universal frame for both models, that allows for different opening sizes. Refer to the line drawings below to see how each frame is put together. -
Page 19: Attaching The Flexi Flues To The Spigot Plate
Attaching the flexi flues to the spigot plate The flexi flues need to be securely fixed to the engine spigot plate using the clamps provided. To do this the spigot plate needs to be temporarily removed from the engine—undo the two front screws holding it in place. Flue clamp holding the flue onto the spigot plate. -
Page 20: Burn Media Installation
Burn media installation Experience has shown that the majority of performance problems are caused by burn media being installed incorrectly. Please take the time to read and follow these instructions as malfunctioning due to incorrect burn media placement is not covered by warranty. -
Page 21: Adding Some Of The Granules And The Glass
Adding some of the granules and the glass This step is common to both models and both types of burn media. It requires removing the upper burn media tray to access the mesh holding tray. 1. Remove the front two log locating pins, and loosen off the three black screws holding the upper tray in position. -
Page 22: Log Set Installation
Log set installation The log set is packaged separately and consists of five log pieces. Use extreme care when handling the logs, they are made from fragile material and will damage easily. While the log set for the Ember 600 and 700 are different (Ember 600 is smaller), the installation steps are the same—the 700 has been used in these instructions. - Page 23 Step 1: Back log Place the back log onto the two log location brackets at the back of the burner. The charred side faces to the front. Step 2: Adding the granules and rockwool Place, DO NOT POUR, the granules, ensuring even coverage around the burner ports (so as not to cause blockages).
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Page 24: Stone Set Installation
Stone set installation The stone set is packaged separately. Use extreme care when handling the stones, they are made from fragile material and will damage easily. While the stone sets for the Ember 600 and 700 are different (Ember 600 has six less stones), the installation steps are the same. - Page 25 Step 1: Back row of stones Place the back row of stones as shown. Ember 600 Ember 700 Step 2: Middle row of stones Place the middle row of stones BETWEEN the burner ports as shown. Ember 600 Ember 700 Step 3: Front row of stones Add the front row of stones inside the grill.
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Page 26: Commissioning
Commissioning The gas pressures must be checked against those printed on the data plate of the appliance. The pressures are factory set any may not require adjustment. When checking the operating pressures the combustion chamber glass must be on. The commissioning sheet, and a 19 mm small spanner for the gas connection, is located in a plastic pouch inside the unit on top of the PCB cover. -
Page 27: Installing The Frame
Installing the frame Easy four stage process, which will be the same regardless of frame type, for example 3-sided frame, 4-sided frame, or the 700 masonry frame. U-shaped fixings (1 of 3) for screwing the frame in place Frame hanger (1 of 2) Frame slots CAT5 connection Lower screw position... -
Page 28: Test Operation And Lighting Sequence
If the appliance cannot be made to perform correctly please contact Rinnai. Abnormal flame pattern Installation checklist and customer handover Complete the installation checklist in the customer operation guide, and make sure you leave the guide with the customer. -
Page 29: Wiring Diagram
Wiring diagram (part of commissioning) gr/y gr/y AC 230-240V gr/y 1 2 3 4 5 6 7 8 r bl 1 2 3 1 2 3 4 5 6 7 8 9 13 12 11 10 9 8 7 6 5 4 3 2 1 gr/y 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1... -
Page 30: Ember Flueing
The Ember must be installed with an approved flue system, approved components are shown in this guide. General flueing guidelines Flue clearance to combustibles Flueing for the Rinnai Ember, depending on the installation is comprised of three main components: - flexible aluminium flues that come straight Coaxial flue... - Page 31 Supporting the flue is usually completed during the framing stage with flue supports or straps within the cavity. Wall straps have been included in the Rinnai vertical flue kits. Elbow straps are also available as a separate component to prevent excess weight on the flue elbow.
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Page 32: Flueing Options
Flueing options Horizontal terminations (mock chimney) Dimensions are in mm unless otherwise stated 2 m max. 5 & 6 Important The horizontal flue length must not be greater than the vertical. 245-410* Flue cowl slides depending on wall thickness Flue components 1. -
Page 33: Horizontal Terminations (Mock Chimney)
Flueing options Vertical terminations (mock chimney) Dimensions are in mm unless otherwise stated 2 m max. Flue components 1. Ember adaptor (R3653) Refer p. 30 for clearance to combustible information for the Ember adaptor. N.B: Can’t be more than 600 mm maximum, as shown, due to the heat from the colinear flexi flues. -
Page 34: Vertical Terminations (Mock Chimney)
Flueing options Vertical and horizontal termination (masonry only) Dimensions are in mm unless otherwise stated Vertical termination flue component Masonry chimney flexi vertical flue kit (R3652)—actual chimney size needs to be at least 200 x 200 mm for the flexi flues to fit down the chimney. Horizontal termination flue components 1. -
Page 35: Vertical Termination (Masonry Chimney)
Flue kits and components Mock chimney vertical flue kit 3.6 m Mock chimney horizontal flue kit Code: R3665 Code: R3654 Coaxial vertical flue kit Coaxial horizontal flue kit that attaches to the that attaches to the Ember Ember Adaptor. Adaptor. If longer flueing is required order additional flue Kit includes;... - Page 36 Flue kits and components Ember flue adaptor Flue pipes Flue extension Code: R3653 150 mm: R3630 75-175 mm: R3638 230 mm: R3631 75-360 mm: R3639 Colinear to coaxial adaptor. 300 mm: R3632 Used for extended straight Contains; adaptor, locating plate 450 mm: R3633 lengths of flue.
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Page 37: Flue Kits And Components
Horizontal flashing kit Horizontal wall terminal Roof cowl Code: R3646 Code: R3650 Code: R3651 Flashing components used Aluminium flue terminal Aluminium flue terminal required fpr all horizontal to join the internal flue to the required for all vertical flue outside flue—to provide a terminations. - Page 40 Experience our innovation Rinnai.co.nz 0800 746 624 http://www.youtube.com/rinnainz http://www.facebook.com/rinnainz Ember Installation Guide: 12890-A 01-17...