Vega VEGASWING 61 Operating Instructions Manual
Vibrating level switch for liquids, transistor (npn/pnp)
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Summary of Contents for Vega VEGASWING 61
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Page 1: Operating Instructions
Operating Instructions Vibrating level switch for liquids VEGASWING 61 - transistor (NPN/PNP) Document ID: 29225... -
Page 2: Table Of Contents
Exchanging the electronics .................... 24 How to proceed if a repair is necessary ................25 Dismount Dismounting steps......................26 Disposal ......................... 26 Supplement Technical data ........................ 27 Dimensions ........................34 Industrial property rights ....................37 Trademark ........................37 VEGASWING 61 • - transistor (NPN/PNP) - Page 3 Contents Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2016-11-18 VEGASWING 61 • - transistor (NPN/PNP)
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Page 4: About This Document
This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGASWING 61 • - transistor (NPN/PNP) -
Page 5: For Your Safety
During work on and with the device the required personal protective equipment must always be worn. Appropriate use The VEGASWING 61 is a sensor for point level detection. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions. -
Page 6: Safety Label On The Instrument
That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGASWING 61 • - transistor (NPN/PNP) -
Page 7: Product Description
– Safety Manual "Functional safety (SIL)" (optional) – Supplementary instructions manual "Plug connector for level sensors" (optional) – Ex-specific "Safety instructions" (with Ex versions) – If necessary, further certificates Constituent parts The VEGASWING 61 consists of the components: • Housing lid • Housing with electronics •... -
Page 8: Principle Of Operation
3 Product description Principle of operation Application area VEGASWING 61 is a point level sensor with tuning fork for point level detection. It is designed for industrial use in all areas of process technology and can be used in liquids. -
Page 9: Storage And Transport
The electronics module SW E60 is a replacement part for level switch- es VEGASWING 61. You can find information in the operating instructions manual of the electronics module. Plug connector For connecting the sensors with a separator to voltage supply or sig- nal processing, the sensors are also available with plug connectors. VEGASWING 61 • - transistor (NPN/PNP) - Page 10 3 Product description The following plug connectors are available: • M12 x 1 • ISO 4400 • Harting HAN 7D • Harting HAN 8D • Amphenol-Tuchel VEGASWING 61 • - transistor (NPN/PNP)
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Page 11: Mounting
You can find the specifications in chapter "Technical data" and on the nameplate. Switching point In general, VEGASWING 61 can be installed in any position. The instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point. - Page 12 (e.g. through cleaning processes) or on cooled or heated vessels. VEGASWING 61 • - transistor (NPN/PNP)
- Page 13 4 Mounting Fig. 6: Measures against moisture ingress Caution: Transport Do not hold VEGASWING 61 on the tuning fork. Particularly with flange or tube versions, the tuning fork can be damaged just by the weight of the instrument. Transport coated instruments very carefully and avoid touching the tuning fork. Remove the packaging or the protective cover just before installation.
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Page 14: Mounting Instructions
Mounting instructions Welded socket VEGASWING 61 has a defined thread starting point. This means that every VEGASWING 61 is in the same fork position after being screwed in. Remove therefore the supplied seal from the thread of VEGASWING 61. This seal is not required when using a welded socket with O-ring in front. - Page 15 See "Technical data". Caution: If it is determined (e.g. via an error message from VEGASWING 61) that medium has already penetrated into the vibrating element, the instrument must be exchanged immediately.
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Page 16: Connecting To Power Supply
Connect the voltage supply according to the following diagrams. Take note of the general installation regulations. As a rule, connect VEGASWING 61 to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the instrument housing there is a ground terminal between the cable entries. -
Page 17: Wiring Plan, Single Chamber Housing
Aluminium Stainless steel (not with Ex d) Stainless steel, electropolished (not with Ex d) Filter element for pressure compensation or blind plug with version IP 66/ IP 68, 1 bar (not with Ex d) VEGASWING 61 • - transistor (NPN/PNP) - Page 18 Ground terminal Connection terminals Wiring plan We recommend connecting VEGASWING 61 in such a way that the switching circuit is open when there is a level signal, line break or failure (safe state). The instrument is used to control relays, contactors, magnet valves, warning lights, horns as well as PLC inputs.
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Page 19: Wiring Plan - Version Ip 66/Ip 68, 1 Bar
Wire assignment, con- nection cable Fig. 12: Wire assignment connection cable. The numbers of the wires corre- spond to the terminals of the instrument. brown (+) voltage supply White Yellow blue (-) voltage supply Shielding VEGASWING 61 • - transistor (NPN/PNP) -
Page 20: Setup
• DIL switch for sensitivity adjustment (3) Note: Always immerse the tuning fork of VEGASWING 61 in a liquid to test its function. Do not test the function of VEGASWING 61 with your hand. This can damage the sensor. Adjustment elements Fig. -
Page 21: Function Table
Switching status Control lamp Mode A closed Overflow protec- tion Green Mode A open Overflow protec- tion Mode B closed Dry run protection Green Mode B open Dry run protection Failure of the sup- open ply voltage (mode A/B) VEGASWING 61 • - transistor (NPN/PNP) - Page 22 6 Setup Level Switching status Control lamp Fault open flashes red VEGASWING 61 • - transistor (NPN/PNP)
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Page 23: Maintenance And Fault Rectification
24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred. -
Page 24: Exchanging The Electronics
You can find all the information you need to carry out an electronics exchange in the handbook of the new electronics module. In general, all electronics modules of series SW60 can be inter- changed. If you want to use an electronics module with a different signal output, you carry out the complete setup. You find the neces- sary, suitable operating instruction on our homepage. VEGASWING 61 • - transistor (NPN/PNP) -
Page 25: How To Proceed If A Repair Is Necessary
Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGASWING 61 • - transistor (NPN/PNP) -
Page 26: Dismount
WEEE directive. Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGASWING 61 • - transistor (NPN/PNP) -
Page 27: Supplement
Ʋ Supporting material 316L Ʋ Glass potting Borosilicate glass - Schott no. 8421 or gas-tight leadthrough VEGASWING 61 • - transistor (NPN/PNP) - Page 28 Ʋ Pressure resistance PN 64 Output variable Output Floating transistor output, permanently shortcircuit-proof Load current < 400 mA Voltage loss < 1 V Switching voltage < 55 V DC Blocking current < 10 µA VEGASWING 61 • - transistor (NPN/PNP)
- Page 29 (482 °F) (32 °F) (122 °F) (212 °F) (302 °F) (392 °F) Fig. 24: Influence of the process temperature on the switching point Shifting of the switching point in mm (in) Process temperature in °C (°F) Switching point at reference conditions (notch) Tuning fork VEGASWING 61 • - transistor (NPN/PNP)
- Page 30 Shifting of the switching point in mm (in) Process pressure in bar (psig) Switching point at reference conditions (notch) Tuning fork Repeatability 0.1 mm (0.004 in) Hysteresis approx. 2 mm (0.08 in) with vertical installation Switching delay approx. 500 ms (on/off) Measuring frequency approx. 1200 Hz VEGASWING 61 • - transistor (NPN/PNP)
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Page 31: Ambient Conditions
Ʋ VEGASWING 61 of 316L/Alloy C22 -50 … +250 °C (-58 … +482 °F) (2.4602) Ʋ VEGASWING 61 with ECTFE coating -50 … +150 °C (-58 … +302 °F) Ʋ VEGASWING 61 with PFA coating -50 … +250 °C (-58 … +482 °F) 70 °C... - Page 32 0.1 … 10000 mPa s (requirement: with density 1) Flow velocity max. 6 m/s (with a viscosity of 10000 mPa s) Density 0.7 … 2.5 g/cm³ (0.025 … 0.09 lbs/in³); 0.5 … 2.5 g/cm³ (0.018 … 0.09 lbs/in³) by switching over Vibration resistance Ʋ Instrument housing 1 g at 5 … 200 Hz according to EN 60068-2-6 (vibration with resonance) Ʋ Sensor 1 g at 5 … 200 Hz according to EN 60068-2-6 (vibration with resonance) VEGASWING 61 • - transistor (NPN/PNP)
- Page 33 Ʋ ≥ 0.5 g/cm³ 0.5 … 2.5 g/cm³ (0.018 … 0.09 lbs/in³) Ʋ ≥ 0.7 g/cm³ 0.7 … 2.5 g/cm³ (0.025 … 0.09 lbs/in³) Voltage supply Operating voltage 10 … 55 V DC Power consumption max. 0.5 W Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGASWING 61 • - transistor (NPN/PNP)
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Page 34: Dimensions
For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com, "VEGA Tools" and "Instrument search" as well as in the general download area. - Page 35 Aluminium housing VEGASWING 61 32 (G¾A, ¾"NPT) 41 (G1A, 1"NPT) G¾A, ¾"NPT G1A, 1"NPT ø 33,7 mm (1.33") Fig. 32: VEGASWING 61 Thread Clamp Cone DN 25 Slotted nut DN 40 Flange Tuchenhagen Varivent VEGASWING 61 • - transistor (NPN/PNP)
- Page 36 9 Supplement VEGASWING 61, options Fig. 33: Options Gas-tight leadthrough Temperature adapter VEGASWING 61 • - transistor (NPN/PNP)
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Page 37: Industrial Property Rights
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com. - Page 38 Notes VEGASWING 61 • - transistor (NPN/PNP)
- Page 39 Notes VEGASWING 61 • - transistor (NPN/PNP)
- Page 40 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2016 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...