Vega VEGASWING 61 Operating Instructions Manual

Vega VEGASWING 61 Operating Instructions Manual

Vibrating level switch for liquids

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Operating Instructions
Vibrating level switch for liquids
VEGASWING 61
Relay (DPDT)
Document ID: 29224

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Table of Contents
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Summary of Contents for Vega VEGASWING 61

  • Page 1 Operating Instructions Vibrating level switch for liquids VEGASWING 61 Relay (DPDT) Document ID: 29224...
  • Page 2: Table Of Contents

    How to proceed if a repair is necessary ................25 Dismount..........................26 Dismounting steps......................26 Disposal ......................... 26 Supplement ..........................27 Technical data ........................ 27 Dimensions ........................34 Industrial property rights ....................37 Trademark ........................37 VEGASWING 61 • Relay (DPDT)
  • Page 3 Contents Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2019-11-21 VEGASWING 61 • Relay (DPDT)
  • Page 4: About This Document

    Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, tip, note This symbol indicates helpful additional information.
  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use The VEGASWING 61 is a sensor for point level detection. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
  • Page 6: Safety Label On The Instrument

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGASWING 61 • Relay (DPDT)
  • Page 7: Product Description

    – Safety Manual "Functional safety (SIL)" (optional) – Supplementary instructions manual "Plug connector for level sensors" (optional) – Ex-specific "Safety instructions" (with Ex versions) – If necessary, further certificates Constituent parts The VEGASWING 61 consists of the components: • Housing lid • Housing with electronics •...
  • Page 8: Principle Of Operation

    3 Product description Principle of operation Application area VEGASWING 61 is a point level sensor with tuning fork for point level detection. It is designed for industrial use in all areas of process technology and can be used in liquids.
  • Page 9: Storage And Transport

    It can be attached to the electronics of the sensor and removed at any time. You can find further information in the operating instructions "PLIC- SLED" (Document-ID 47885). Flanges Screwed flanges are available in different versions according to the following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5, JIS B 2210-1984, GOST 12821-80. VEGASWING 61 • Relay (DPDT)
  • Page 10 For connecting the sensors with a separator to voltage supply or sig- nal processing, the sensors are also available with plug connectors. The following plug connectors are available: • M12 x 1 • ISO 4400 • Harting HAN 7D • Harting HAN 8D • Amphenol-Tuchel VEGASWING 61 • Relay (DPDT)
  • Page 11: Mounting

    DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1. Switching point In general, VEGASWING 61 can be installed in any position. The instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.
  • Page 12 Switching point approx. 27 mm (1.06 in) Fig. 3: Horizontal mounting Switching point Marking with screwed version, facing up Fig. 4: Horizontal installation (recommended mounting position, particularly for adhesive products) Switching point Marking with screwed version, facing up In the case of flange versions, the fork is aligned as follows. VEGASWING 61 • Relay (DPDT)
  • Page 13 "Technical data" meets the existing ambient conditions. Fig. 6: Measures against moisture ingress Caution: Transport Do not hold VEGASWING 61 on the tuning fork. Particularly with flange or tube versions, the tuning fork can be damaged just by the weight of the instrument. Transport coated instruments very carefully and avoid touching the tuning fork.
  • Page 14: Mounting Instructions

    Mounting instructions Welded socket VEGASWING 61 has a defined thread starting point. This means that every VEGASWING 61 is in the same fork position after being screwed in. Remove therefore the supplied seal from the thread of VEGASWING 61. This seal is not required when using a welded socket with O-ring in front.
  • Page 15 For this reason, mount VEGASWING 61 at a position in the vessel where no disturbances, e.g. from filling openings, agitators, etc., can occur. Product flow To make sure the tuning fork of VEGASWING 61 generates as little resistance as possible to product flow, mount the sensor so that the surfaces are parallel to the product movement. Enamel coating Instruments with enamel coating should be treated very carefully and shocks should be avoided.
  • Page 16: Connecting To Power Supply

    In hazardous areas, use only approved cable connections for VEGASWING 61. Take note of the corresponding installation regulations for Ex applica- Connection cable tions. for Ex applications Cover all housing openings conforming to standard according to EN 60079-1. VEGASWING 61 • Relay (DPDT)
  • Page 17: Connection Procedure

    Plastic (not with Ex d) Aluminium Stainless steel (not with Ex d) Stainless steel, electropolished (not with Ex d) Filter element for pressure compensation or blind plug with version IP66/ IP68, 1 bar (not with Ex d) VEGASWING 61 • Relay (DPDT)
  • Page 18 DIL switch for switching point adaptation Ground terminal Connection terminals Wiring plan We recommend connecting VEGASWING 61 in such a way that the switching circuit is open when there is a level signal, line break or failure (safe state). Information: The relays are always shown in non-operative condition.
  • Page 19 Inductive loads also result from the connection to a PLC input or output and/or in combination with long cables. It is imperative that you take measures to extinguish sparks to protect the relay contact (e.g. Z diode) or use an electronic version with transistor output. VEGASWING 61 • Relay (DPDT)
  • Page 20: Setup

    DIL switch for adjustment of the density range (3) Note: Always immerse the tuning fork of VEGASWING 61 in a liquid to test its function. Do not test the function of VEGASWING 61 with your hand. This can damage the sensor.
  • Page 21: Function Table

    Relay deener- gized Mode B Dry run protection (6) (7) Relay energized Green Mode B Dry run protection (6) (7) Relay deener- gized Failure of the sup- ply voltage (mode A/B) (6) (7) Relay deener- gized VEGASWING 61 • Relay (DPDT)
  • Page 22 6 Setup Level Switching status Control lamp Fault (6) (7) Relay deener- flashes red gized VEGASWING 61 • Relay (DPDT)
  • Page 23: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred.
  • Page 24: Exchanging The Electronics

    In Ex applications only an electronics module with respective Ex ap- proval may be used. You can find all the information you need to carry out an electronics exchange in the handbook of the new electronics module. In general, all electronics modules of series SW60 can be inter- changed. If you want to use an electronics module with a different signal output, you carry out the complete setup. You find the neces- sary, suitable operating instruction on our homepage. VEGASWING 61 • Relay (DPDT)
  • Page 25: How To Proceed If A Repair Is Necessary

    Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGASWING 61 • Relay (DPDT)
  • Page 26: Dismount

    Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGASWING 61 • Relay (DPDT)
  • Page 27: Supplement

    Ʋ The Second Line of Defense (SLOD) is a second level of the process separation in the form of a gas-tight feedthrough in the lower part of the housing, preventing product from penetrating into the housing. Ʋ Supporting material 316L VEGASWING 61 • Relay (DPDT)
  • Page 28 Relay output (DPDT), 2 floating spdts Switching voltage max. 253 V AC/DC With circuits > 150 V AC/DC, the relay contacts must be in the same circuit. Switching current max. 3 A AC (cos phi > 0.9), 1 A DC VEGASWING 61 • Relay (DPDT)
  • Page 29 +18 … +30 °C (+64 … +86 °F) Ʋ Product density 1 g/cm³ (0.036 lbs/in³) (water) Ʋ Product viscosity 1 mPa s Ʋ Superimposed pressure 0 kPa Ʋ Sensor installation Vertically from top Ʋ Density selection switch ≥ 0.7 g/cm³ Measurement accuracy Deviation ± 1 mm (0.04 in) VEGASWING 61 • Relay (DPDT)
  • Page 30 ") (0,022) (0,029) (0,036) (0,043) (0,051) (0,058) (0,065) (0,072) (0,079) (0,087) Fig. 13: Influence of the product density on the switching point Shifting of the switching point in mm (in) Product density in g/cm³ (lb/in³) Switch position ≥ 0.5 g/cm³ (0.018 lb/in³) Switch position ≥ 0.7 g/cm³ (0.025 lb/in³) Switching point at reference conditions (notch) Tuning fork VEGASWING 61 • Relay (DPDT)
  • Page 31 100 bar/10000 kPa (1450 psig) at a maximum process temperature of +50 °C (+122 °F) (only with threaded versions). Process temperature (thread or flange temperature) Ʋ VEGASWING 61 of 316L/Alloy C22 -50 … +150 °C (-58 … +302 °F) (2.4602) VEGASWING 61 • Relay (DPDT)
  • Page 32 Ʋ VEGASWING 61 enamelled -50 … +200 °C (-58 … +392 °F) Ʋ VEGASWING 61 with ECTFE coating -50 … +150 °C (-58 … +302 °F) Ʋ VEGASWING 61 with PFA coating -50 … +250 °C (-58 … +482 °F) Ʋ...
  • Page 33 Ʋ Closing cap ½ NPT Screw terminals for wire cross-section up to 1.5 mm² (AWG 16) Adjustment elements Mode switch Ʋ A Max. detection or overflow/overfill protection Ʋ B Min. detection or dry run protection Density changeover switch Ʋ ≥ 0.5 g/cm³ 0.5 … 2.5 g/cm³ (0.018 … 0.09 lbs/in³) VEGASWING 61 • Relay (DPDT)
  • Page 34: Dimensions

    For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded by entering the serial number of your instrument into the search field under www.vega.com as well as in the general download area. Dimensions...
  • Page 35 9 Supplement VEGASWING 61 32 (G¾A, ¾"NPT) 41 (G1A, 1"NPT) G¾A, ¾"NPT G1A, 1"NPT ø 33,7 mm (1.33") Fig. 19: VEGASWING 61 Thread Clamp Cone DN 25 Slotted nut DN 40 Flange Tuchenhagen Varivent VEGASWING 61 • Relay (DPDT)
  • Page 36 9 Supplement VEGASWING 61, options Fig. 20: Options Gas-tight leadthrough Temperature adapter VEGASWING 61 • Relay (DPDT)
  • Page 37: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 38 Notes VEGASWING 61 • Relay (DPDT)
  • Page 39 Notes VEGASWING 61 • Relay (DPDT)
  • Page 40 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2019 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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