Vega VEGASON 62 Operating Instructions Manual
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Vega VEGASON 62 Operating Instructions Manual

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Operating Instructions
VEGASON 62
Profibus PA
Ultrasonic

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Summary of Contents for Vega VEGASON 62

  • Page 1 Operating Instructions VEGASON 62 Profibus PA Ultrasonic...

  • Page 2: Table Of Contents

    Setup procedure ..... . . 31 Menu schematic ..... . . 37 VEGASON 62 • Profibus PA...
  • Page 3 You can find them listed in chapter "Product description". Instructions manuals for accessories and replacement parts Tip: To ensure reliable setup and operation of your VEGASON 62, we offer accessories and replacement parts. The associated documents are: 27720 - VEGADIS 61 30206 - Electronics module VEGASON series 60 VEGASON 62 •...

  • Page 4: About This Document

    This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. VEGASON 62 • Profibus PA...

  • Page 5: For Your Safety

    During work on and with the device the required personal protection equipment must always be worn. 2.2 Appropriate use VEGASON 62 is a sensor for continuous level measurement. You can find detailed information on the application range in chapter "Product description".

  • Page 6: Safety Approval Markings And Safety Tips

    NAMUR recommendation NE 53 in respect to compat- ibility. VEGA instruments are generally upward and downward compatible: Sensor software to DTM VEGASON 62 HART, PA or FF DTM VEGASON 62 for adjustment software PACTware™ Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is independent of the software version.

  • Page 7: Safety Instructions For Ex Areas

    2.9 Manufacturer declaration In conformity with DIN EN 60079-14/2004, para. 5.2.3, point c1, VEGASON 62 is suitable for use in zone 2. The operator must use the instrument as it was intended to be used and follow the specifications of the following documents:...

  • Page 8: Functional Range Of Approved Instruments

    The environment man- agement system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environ- mental instructions in this manual: Chapter "Packaging, transport and storage" Chapter "Disposal" VEGASON 62 • Profibus PA...

  • Page 9: Product Description

    Housing cover, optionally available with indicating and adjustment module PLICSCOM The components are available in different versions. Fig. 1: VEGASON 62 - threaded version with plastic housing Housing cover with integrated PLICSCOM (optional) Housing with electronics, optionally available with plug connection Process fitting with transducer...

  • Page 10: Principle Of Operation

    (also available as a download).A CD with the appropriate files can be ordered via e-mail under info@de. vega.com or by phone from one of the VEGA agencies under the order number "DRIVER.S". The backlight of the indicating and adjustment module is powered by the sensor.

  • Page 11: Operation

    FDT/DTM standard, e.g. PACTware™ and PC the Simatic adjustment program PDM The entered parameters are generally saved in VEGASON 62, optionally also in the indicating and adjustment module or in PACTware™. 3.4 Packaging, transport and storage Your instrument was protected by packaging during transport.
  • Page 12 Product description Storage and transport temperature see "Supplement - Storage and transport temperature Technical data - Ambient conditions" Relative humidity 20 … 85 % VEGASON 62 • Profibus PA...

  • Page 13: Mounting

    Make sure that a min. distance - the so called dead zone - below the reference plane is maintained in which a measure- ment is not possible. The exact value of the dead zone is stated in chapter "Technical data". VEGASON 62 • Profibus PA...
  • Page 14 62. Low pressure or vacuum does, however, damp the ultrasonic pulses. This influences the measuring result, particularly if the level is very low. With pressures under - 0.2 bar (-20 kPa) you should use a different measuring principle, e.g. radar or guided microwave. VEGASON 62 • Profibus PA...

  • Page 15: Mounting Instructions

    Mounting 4.2 Mounting instructions Screw VEGASON 62 into the mounting socket with an Screwing in appropriate spanner applied to the hexagon of the process fitting. Max. torque see chapter "Technical data". Warning: The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.
  • Page 16 Fig. 7: Recommended socket mounting If the reflective properties of the medium are good, you can mount VEGASON 62 on sockets higher than the transducer length. You will find recommended values for socket heights in the following illustration. The socket end should be smooth and burr-free, if possible also rounded.
  • Page 17 Fig. 9: Alignment in liquids To reduce the min. distance to the medium, you can also mount VEGASON 62 with a beam deflector. By doing this, it is possible to fill the vessel nearly to maximum. Such an arrangement is suitable primarily for open vessels such as e.g.
  • Page 18 If there are agitators in the vessel, a false echo storage should Agitators be carried out with the agitators in motion. This ensures that the interfering reflections from the agitators are saved with the blades in different positions. VEGASON 62 • Profibus PA...
  • Page 19 If foams are causing measurement errors, the sensor should be used in a standpipe or, alternatively, the more suitable guided radar sensors (TDR) should be used. Guided radar is unaffected by foam generation and is particularly suitable for such applications. VEGASON 62 • Profibus PA...
  • Page 20 Fig. 14: Standpipe in tank Vent hole: ø 5 … 10 mm (0.197 … 0.394 in) VEGASON 62 can be used from tube diameters of 50 mm (1.969 in). Avoid large gaps and thick welding joints when connecting the tubes.

  • Page 21: Connecting To Power Supply

    Connect only in the complete absence of line voltage If overvoltage surges are expected, overvoltage arresters should be installed according to Profibus specifications Tip: We recommend VEGA overvoltage arrester B63-32. In hazardous areas you should take note of the appropriate Take note of safety instruc- regulations, conformity and type approval certificates of the...

  • Page 22: Connection Steps - Instrument Housing

    5 Insert the cable into the sensor through the cable entry 6 Lift the opening levers of the terminals with a screwdriver (see following illustration) 7 Insert the wire ends into the open terminals according to the wiring plan VEGASON 62 • Profibus PA...

  • Page 23: Wiring Plan, Single Chamber Housing

    12 Screw the housing cover on The electrical connection is finished. 5.3 Wiring plan, single chamber housing The following illustrations apply to the non-Ex as well as to the Ex-ia version. VEGASON 62 • Profibus PA...
  • Page 24 Fig. 17: Electronics and connection compartment, single chamber housing Plug connector for VEGACONNECT (I²C interface) Spring-loaded terminals for connection of the external indication VEGADIS Ground terminal for connection of the cable screen Spring-loaded terminals for voltage supply VEGASON 62 • Profibus PA...

  • Page 25: Wiring Plan, Double Chamber Housing

    Ex-ia version. Housing overview Fig. 19: Double chamber housing Housing cover, connection compartment Blind stopper or plug M12 x 1 for VEGADIS 61 (optional) Housing cover, electronics compartment Filter element for air pressure compensation Cable gland VEGASON 62 • Profibus PA...
  • Page 26 Terminals for VEGADIS 61 Connection compart- ment I ² C Fig. 21: Connection compartment, double chamber housing Plug connector for VEGACONNECT (I²C interface) Ground terminal for connection of the cable screen Spring-loaded terminals for voltage supply VEGASON 62 • Profibus PA...

  • Page 27: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    (+) and blue (-) to power supply or to the processing system Shielding 5.6 Switch on phase After VEGASON 62 is connected to voltage supply or after Switch on phase voltage recurrence, the instrument carries out a self-check for approx.

  • Page 28: Set Up With The Indicating And Adjustment Module

    4 Screw housing cover with inspection window tightly back Removal is carried out in reverse order. The indicating and adjustment module is powered by the sensor, an additional connection is not necessary. VEGASON 62 • Profibus PA...
  • Page 29 Fig. 24: Installation of the indicating and adjustment module Note: If you intend to retrofit the sensor with an indicating and adjustment module for continuous measured value indication, a higher cover with an inspection glass is required. VEGASON 62 • Profibus PA...

  • Page 30: Adjustment System

    The functions of the individual keys are shown in the above illustration. Approx. 10 minutes after the last pressing of a key, an automatic reset to measured value indication is triggered. Any values not confirmed with [OK] will not be saved. VEGASON 62 • Profibus PA...

  • Page 31: Setup Procedure

    find a detailed description in the operating instructions manual of the indicating and adjustment module or in the online help of PACTware™ or DTM. As VEGASON 62 is a distance measuring instrument, the Parameter adjustment distance from the sensor to the product surface is measured.
  • Page 32 (with solids). To adapt the sensor to these different conditions, you should first select "Liquid" or "Solid". Medium Liquid With solids, you can also choose between "Powder/Dust", "Granular/Pellets" or "Ballast/Pebbels". VEGASON 62 • Profibus PA...
  • Page 33 - and the indication or output of the volume is required. Corresponding linearization curves are preprogrammed for these vessels. They represent the correlation between the level percentage and vessel volume. By activating the appropriate curve, the volume percentage of VEGASON 62 • Profibus PA...
  • Page 34 1 Move from the measured value display to the main menu by pushing [OK]. 2 Select the menu item "Service" with [->] and confirm with [OK]. Now the menu item "False signal suppression" is displayed. 3 Confirm "False signal suppression - Change now" with VEGASON 62 • Profibus PA...
  • Page 35 Sensor address Copy sensor data Copy sensor data? Reset Basic adjustment If the "Reset" is carried out, the sensor resets the values of the following menu items to the reset values (see chart): Sensor-specific basic adjustment. VEGASON 62 • Profibus PA...
  • Page 36 "Indicating and adjustment module". Depending on the sensor type, see chapter "Technical data". Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware™. VEGASON 62 • Profibus PA...

  • Page 37: Menu Schematic

    0.000 m(d) 1.245 m(d) 6.789 m(d) Vessel form Linearisation curve Channel Damping Storage tank PV lin. value linear Sensor-TAG Sensor Display Basic adjustment ▶ Display Diagnostics Service Info Displayed value Lighting ▼ PA-Out Switched off VEGASON 62 • Profibus PA...
  • Page 38 Info Basic adjustment Display Diagnostics Service ▶ Info Sensor type Date of manufacture Date of last change Sensor characteristics VEGASON 6x 10. April 2007 10. April 2007 Software version Display now? 3.50 Serial number 12345678 VEGASON 62 • Profibus PA...

  • Page 39: Saving The Parameter Adjustment Data

    They are hence available for multiple use or service purposes. If VEGASON 62 is equipped with an indicating and adjustment module, the most important data can be read out of the sensor into indicating and adjustment module. The procedure is described in the operating instructions manual "Indicating and...

  • Page 40: Setup With Pactware™ And Other Adjustment Programs

    Fig. 26: Connection of the PC directly to the sensor via I²C interface RS232 connection VEGASON 62 I²C adapter cable for VEGACONNECT 3 Necessary components: VEGASON 62 PC with PACTware™ and suitable VEGA DTM VEGACONNECT 3 with I²C adapter cable (article no. 2.27323) Power supply unit VEGASON 62 • Profibus PA...

  • Page 41: Connect The Pc Via Vegaconnect 4

    Fig. 28: Connection directly to the sensor I²C bus (Com.) interface I²C connection cable of VEGACONNECT 4 Necessary components: VEGASON 62 PC with PACTware™ and suitable VEGA DTM VEGACONNECT 4 Power supply unit or processing system VEGASON 62 • Profibus PA...

  • Page 42: Parameter Adjustment With Pactware

    All currently available VEGA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible VEGA agency for a token fee. This CD includes also the up-to- date PACTware™ version. The basic version of this DTM Collection incl.

  • Page 43: Maintenance And Fault Rectification

    Maintenance and fault rectification 8 Maintenance and fault rectification 8.1 Maintenance When used as directed in normal operation, VEGASON 62 is completely maintenance free. 8.2 Remove interferences The operator of the system is responsible for taken suitable Reaction when malfunc- tions occur measures to remove interferences.
  • Page 44 ? E013 Fault messages via the indicating/adjustment no measured value available module à sensor in boot phase à Sensor does not find an echo, e.g. due to faulty installation or wrong parameter adjustment VEGASON 62 • Profibus PA...

  • Page 45: Exchange Of The Electronics Module

    Ex approval may be used. If there is no electronics module available on site, one can be ordered from the VEGA agency serving you. The order data of the sensor must be downloaded into the new Sensor serial number electronics module.

  • Page 46: Instrument Repair

    SN-E.61PX (X = without approvals) SN-E.61PD (D = approvals XM, CX, CM, CI, UX, UF according to VEGA product list) SN-E.61PH (H = approvals KX, KF according to VEGA product list) 8.4 Instrument repair If a repair is necessary, please proceed as follows: You can download a return form (23 KB) from our Internet homepage www.vega.com under: "Downloads - Forms and...

  • Page 47: Dismounting

    Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you cannot dispose of the instrument properly, please contact us about disposal methods or return. VEGASON 62 • Profibus PA...

  • Page 48: Supplement

    Measured value distance between lower edge of the trans- ducer and product surface 0.4 m (1.312 ft) Dead band Measuring range > 8 m (26.25 ft) - Liquids > 3.5 m (11.48 ft) - Bulk solids VEGASON 62 • Profibus PA...
  • Page 49 > 3 s (dependent on the parameter adjust- Adjustment time ment) Measuring accuracy max. 1 mm Resolution, general Deviation see diagram Time to output the correct level (with max. 10 % deviation) after a sudden level change. Incl. non-linearity, hysteresis and non-repeatability. VEGASON 62 • Profibus PA...
  • Page 50 Supplement 16 mm 10 mm 4 mm -4 mm -10 mm -16 mm Fig. 29: Deviation VEGASON 62 in mm, measuring range in m 0.63 in 0.394 in 0.157 in 3.28 ft 6.562 ft 9.843 ft 13.123 ft 16.404 ft 19.685 ft...
  • Page 51 > 2.5 mm² (AWG 14) Spring-loaded terminals for wire cross-section Tested according to the regulations of German Lloyd, GL directive 2. Depending on the version M12 x 1, according to DIN 43650, Harting, Am- phenol-Tuchel, 7/8" FF. VEGASON 62 • Profibus PA...
  • Page 52 - mounted into the sensor without cover Materials - Housing - Inspection window Polyester foil Voltage supply Supply voltage 9 … 32 V DC - Non-Ex instrument 9 … 24 V DC - EEx-ia instrument VEGASON 62 • Profibus PA...
  • Page 53 Div1 GP ABCDEFG Ship approvals GL, LRS, ABS, CCS, RINA, DNV A suitable cable is the prerequisite for maintaining the protection class. Deviating data in Ex applications: see separate safety instructions. Depending on order specification. VEGASON 62 • Profibus PA...

  • Page 54: Profibus Pa

    GSD file, PNO provides also a general so-called profile- specific GSD file. For VEGASON 62 you have to use the general GSD file "PA139701. GSD". If the general GSD file is used, the sensor must be set to the profile-specific ident number via the DTM software.
  • Page 55 PA-Out Select additional cyclic value Fig. 31: VEGASON 62: Block diagram with AI (PA-OUT) value and additional cyclical value TB Transducer Block FB Function Block Module of the PA sensors For the cyclic data traffic, VEGASON 62 provides the following modules:...
  • Page 56 Example 3 with distance value and additional cyclical value without temperature value: AI (PA-OUT) Free Place Additional Cyclic Value Telegram configuration: Byte-No. IEEE-754- Status IEEE-754- Status Format Floating point value Floating point value PA-OUT Status Additional Cyclic Status Value (FB1) (FB1) Value VEGASON 62 • Profibus PA...
  • Page 57 - initial value Failsafe replacement value (Failsafe-Mode = "Last valid value" and no valid measured value since switching on) 0 x 51 uncertain - sensor; conversion Sensor value < lower limit not accurate - low limited VEGASON 62 • Profibus PA...
  • Page 58 (non-cascade) - active ad- Hi-Alarm visory alarm - high limited 0 x 8d good (non-cascade) - active Lo-Lo-Alarm critical alarm - low limited 0 x 8e good (non-cascade) - active Hi-Hi-Alarm critical alarm - high limited VEGASON 62 • Profibus PA...

  • Page 59: Dimensions

    ½ NPT Fig. 38: Housing versions in protection IP 66/IP 68, 1 bar (with integrated indicating and adjustment module the housing is 9 mm/0.35 in higher) Stainless steel housing Aluminium double chamber housing Aluminium housing VEGASON 62 • Profibus PA...
  • Page 60 2"NPT ø 50mm ") ø 74mm ") Fig. 39: VEGASON 62 Dead zone: 0.4 m (1.312 ft) Measuring range: with liquids up to 8 m (26.25 ft), with solids up to 3.5 m (11.48 ft) VEGASON 62 • Profibus PA...

  • Page 61: Information

    Supplement 10.4 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see http://www.vega.com Only in U.S.A.: Further information see patent label at the sensor housing. VEGA Produktfamilien sind weltweit geschützt durch gewer- bliche Schutzrechte.
  • Page 62 Supplement VEGASON 62 • Profibus PA...
  • Page 63 Supplement VEGASON 62 • Profibus PA...
  • Page 64 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2008 28785-EN-080125 Subject to change without prior notice...

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