Vega VEGASWING 61 Operating Instructions Manual

Vega VEGASWING 61 Operating Instructions Manual

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Operating Instructions
VEGASWING 61
- two-wire
Document ID:
29227
Vibration

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Summary of Contents for Vega VEGASWING 61

  • Page 1 Operating Instructions VEGASWING 61 - two-wire Document ID: 29227 Vibration...
  • Page 2: Table Of Contents

    Disposal ....... . . 30 VEGASWING 61 • - two-wire...
  • Page 3: Vegaswing 61 • - Two-Wire

    You can find them listed in chapter "Product description". Instructions manuals for accessories and replacement parts Tip: To ensure reliable setup and operation of your VEGASWING 61, we offer accessories and replacement parts. The corresponding doc- umentations are: Operating instructions manual "Remote housing - VEGASWING"...
  • Page 4: About This Document

    This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. VEGASWING 61 • - two-wire...
  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use The VEGASWING 61 is a sensor for level detection. You can find detailed information on the application range in chapter "Product description".
  • Page 6: Safety Label On The Instrument

    2.6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines. By attaching the CE mark, VEGA provides a confirmation of successful testing. You can find the CE conformity declaration in the download area of "www.vega.com".
  • Page 7: Product Description

    Safety Manual "Functional safety (SIL)" (optional) Supplementary instructions manual "Plug connector for level sensors" (optional) Ex-specific "Safety instructions" (with Ex versions) if necessary, further certificates The VEGASWING 61 consists of the components: Constituent parts Housing cover Housing with electronics Process fitting with tuning fork Fig.
  • Page 8: Principle Of Operation

    Typical applications are overfill and dry run protection. With a tuning fork of only 40 mm length, VEGASWING 61 can be also mounted e.g. in pipelines from DN 32. The small tuning fork allows use in vessels, tanks and pipes.
  • Page 9: Operation

    3 Product description 3.3 Operation The switching condition of VEGASWING 61 with plastic housing can be checked when the housing is closed (signal lamp). With the basic setting, products with a density > 0.7 g/cm³ (0.025 lbs/in³) can be detected. The instrument can be adapted if products with lower density are to be measured.
  • Page 10: Mounting

    You can find the specifications in chapter "Technical data" and on the type label. In general, VEGASWING 61 can be installed in any position. The Switching point instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.
  • Page 11 4 Mounting Fig. 2: Installation vertical Switching point approx. 13 mm (0.51 in) Switching point with lower density Switching point with higher density Switching point approx. 27 mm (1.06 in) Fig. 3: Horizontal installation Switching point VEGASWING 61 • - two-wire...
  • Page 12 Rain and condensation water can thus drain off. This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning processes) or on cooled or heated vessels. VEGASWING 61 • - two-wire...
  • Page 13: Instructions For Installation

    Fig. 6: Measures against moisture penetration Transport Caution: Do not hold VEGASWING 61 on the tuning fork. Particularly with flange or tube versions, the tuning fork can be damaged just by the weight of the instrument. Transport coated instruments very carefully and avoid touching the tuning fork.
  • Page 14 If VEGASWING 61 is mounted in the filling stream, unwanted false Inflowing medium measurement signals can be generated. For this reason, mount VEGASWING 61 at a position in the vessel where no disturbances, e. g. from filling openings, agitators, etc., can occur. Flows To minimise flow resistance caused by the tuning fork, VEGASWING...
  • Page 15 See "Technical data". Caution: If it is determined (e.g. by an error message of VEGASWING 61) that medium has already penetrated into the vibrating element, the instrument must be exchanged immediately.
  • Page 16: Connecting To Power Supply

    Voltage supply Take note of the general installation regulations. As a rule, connect VEGASWING 61 to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the instrument housing there is a ground terminal between the cable entries. This connection serves to drain off...
  • Page 17: Wiring Plan, Single Chamber Housing

    Fig. 8: Material versions, single chamber housing Plastic (not with EEx d) Aluminium Stainless steel (not with EEx d) Filter element for pressure compensation or blind stopper with version IP 66/ IP 68, 1 bar (not with EEx d) VEGASWING 61 • - two-wire...
  • Page 18 Suitable signal conditioning instruments are listed in chapter "Technical data". If VEGASWING 61 is used in Ex areas as part of an overfill protection system according to WHG (Water Resources Act), take note of the regulations in the safety instructions and conformity certificates. If the...
  • Page 19: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    5.4 Wiring plan - version IP 66/IP 68, 1 bar Wire assignment con- nection cable Fig. 11: Wire assignment connection cable brown (+) and blue (-) to power supply or to the processing system Shielding VEGASWING 61 • - two-wire...
  • Page 20: Set Up

    (VEGATOR 536Ex, 537Ex and 636Ex signal conditioning instruments). Note: For test purposes, immerse the tuning fork of VEGASWING 61 always in liquids. Do not test the function of VEGASWING 61 with your hand. This can damage the sensor. VEGASWING 61 • - two-wire...
  • Page 21: Adjustment Elements

    This can cause faulty switchings particulary when used as dry run protection system. 6.3 Function chart The following chart provides an overview of the switching conditions depending on the adjusted mode and level. VEGASWING 61 • - two-wire...
  • Page 22: Recurring Test And Function Test (Sil, Whg)

    ≥ 21 mA (mode A/B) off 6.4 Recurring test and function test (SIL, WHG) The VEGASWING 61 is qualified for use in measuring chains of level General information SIL2 according to IEC 61508 (redundant, level SIL3) and is approved according to WHG.
  • Page 23 The implementation of the recurring test according to WHG is stipulated in the general type approval, item 8. Take note of these higher-ranking approvals if VEGASWING 61 Ex is used as part of an overfill protection system according to WHG.
  • Page 24 Push the test key for > 2 seconds with a suitable object (screwdriver, pen, etc.). When the VEGASWING 61 is connected to a processing system or an SPLC, you have to interrupt the connection cable to the sensor for > 2 seconds.
  • Page 25 Dry run protection protection 1. Fault sig- < 1.8 mA currentless currentless currentless approx. 0.6 s 2. Empty approx. energized currentless energized 8 mA signal (approx. 1.5 s) Starting time of the voltage supply VEGASWING 61 • - two-wire...
  • Page 26 Test not passed Interference signal (< 3.6 mA) < 400 ms / ≥ 750 ms Uncovered (approx. 8 mA) < 1 s / ≥ 2 s Covered (approx. 16 mA) < 1 s / ≥ 2 s VEGASWING 61 • - two-wire...
  • Page 27: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language.
  • Page 28: Exchange Of The Electronics

    Note: Keep in mind that enamelled instrument versions need special electronics modules. These electronics modules are called SW60E or SW60E1. 7.4 Instrument repair If a repair is necessary, please proceed as follows: VEGASWING 61 • - two-wire...
  • Page 29 7 Maintenance and fault rectification You can download a return form (23 KB) from our homepage at www. vega.com under: "Downloads - Forms and certificates - Repair form". By doing this you help us carry out the repair quickly and without having to call back for needed information.
  • Page 30: Dismounting

    Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGASWING 61 • - two-wire...
  • Page 31: Technical Data

    Pressure resistance Sensor length Length VEGASWING 61 See chapter "Dimensions" switching point as VEGASWING 81 or +51 mm (+2 in) 0.8 … 4 kg (0.18 … 8.82 lbs) Instrument weight (depending on process fitting) Layer thickness VEGASWING 61 • - two-wire...
  • Page 32 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) Air pressure Product temperature +18 … +30 °C (+64 … +86 °F) 1 g/cm³ (0.036 lbs/in³) (water) Product density 1 mPa s Product viscosity VEGASWING 61 • - two-wire...
  • Page 33 (302 °F) (392 °F) Fig. 38: Influence of the process temperature on the switching point Shifting of the switching point in mm (in) Process temperature in °C (°F) Switching point at reference conditions (notch) Tuning fork VEGASWING 61 • - two-wire...
  • Page 34 (551,1) (739,7) (928,2) Fig. 40: Influence of the process pressure to the switching point Shifting of the switching point in mm (in) Process pressure in bar (psig) Switching point at reference conditions (notch) Tuning fork VEGASWING 61 • - two-wire...
  • Page 35 fitting, e.g. flange (see following diagrams) Process temperature (thread or flange tem- perature) VEGASWING 61 of 316L/Hastelloy C22 -50 … +150 °C (-58 … +302 °F) (2.4602) Process temperature (thread or flange tem- perature) with temperature adapter (option) VEGASWING 61 of 316L/Hastelloy C22 -50 …...
  • Page 36 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm), Single chamber housing 1 x blind stopper M20 x 1.5 Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGASWING 61 • - two-wire...
  • Page 37 IP 66/IP 68 (0.2 bar) Aluminium and stainless steel standard IP 66/IP 68 (1 bar) Aluminium and stainless housing (op- tionally available) Overvoltage category A suitable cable is the prerequisite for maintaining the protection rating. VEGASWING 61 • - two-wire...
  • Page 38 Instruments with approvals can have different technical data depending on the version. That's why the associated approval documents have to be noted with these instruments. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals".
  • Page 39: Dimensions

    ~ 150 mm (5.91") ø 77 mm ø 84 mm (3.31") (3.03") M20x1,5 M20x1,5 M20x1,5 Fig. 45: Housing versions with protection rating IP 66/IP 68 (1 bar) Stainless steel housing - precision casting Aluminium housing VEGASWING 61 • - two-wire...
  • Page 40 9 Supplement VEGASWING 61 32 (G¾A, ¾"NPT) 41 (G1A, 1"NPT) G¾A, ¾"NPT G1A, 1"NPT ø 33,7 mm (1.33") Fig. 46: VEGASWING 61 Thread Clamp Cone DN 25 Bolting DN 40 Flange Tuchenhagen Varivent VEGASWING 61 • - two-wire...
  • Page 41 9 Supplement , options VEGASWING 61 Fig. 47: Options Gas-tight leadthrough Temperature adapter VEGASWING 61 • - two-wire...
  • Page 42: Information

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com Линии...
  • Page 43 9 Supplement VEGASWING 61 • - two-wire...
  • Page 44: Information

    All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2012 29227-EN-120418 Subject to change without prior notice...

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