Technogym JOG EXCITE Service Maintenance Manual
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Technogym JOG EXCITE Service Maintenance Manual

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Summary of Contents for Technogym JOG EXCITE

  • Page 1 & ERVICE MAINTENANCE MANUAL . 1.1...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Contents 1. GENERAL NOTICES............................. 1.1 1.1..............................1.1 NTRODUCTION 1.2............................1.1 ECOMMENDATIONS 1.3....................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS........................2.1 2.1............................... 2.1 RODUCT CODES 2.2.
  • Page 6 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6. TROUBLESHOOTING ............................6.1 6.1........................6.2 ROUBLESHOOTING SERVICE MENU 6.1.1. Automatic Tests..........................6.3 6.1.1.1. I2C Device Test................................6.3 6.1.1.2. UpDown Test ................................6.3 6.1.1.3. Inverter Test .................................. 6.3 6.1.1.4. LED Test ..................................6.4 6.1.1.5.
  • Page 7 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.1.3. Maximum exercise time ........................9.2 9.1.4. Pause time ............................9.2 9.1.5. Default age ............................9.3 9.1.6. Default weight........................... 9.3 9.1.7. Default time ............................9.3 9.1.8. Default calories ..........................9.4 9.1.9.
  • Page 8 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 10.4.3. Checking the wiring and connections..................... 10.4 10.4.4. Checking the wear and lubrication of the tread belt and running deck ......... 10.5 10.4.5. Checking the wear of the driving roller..................10.5 10.4.6.

  • Page 9: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 10: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 11: Technical Characteristics

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 2. TECHNICAL CHARACTERISTICS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric...

  • Page 12: Features And Functions

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 D4 43 E L N AL 00 0 0 UK E standard international packing British English language no TV model guard color no paddings aluminum frame color Not interfaced to TGS key reader...

  • Page 13: Mechanical Characteristics

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 2.3. MECHANICAL CHARACTERISTICS Width 85.9 cm - 34 in Length 210 cm - 83 in Height 141.5 cm - 56 in Running deck height from the floor 21.5 cm – 8.5 in...

  • Page 14: Wiring Diagram

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 2.6. WIRING DIAGRAM The machine consists of 2 assemblies which are connected together as illustrated below: LOWER UPPER CU133 ASSEMBLY ASSEMBLY Depending on the model, these 2 assemblies can have the different configurations illustrated below.

  • Page 15: Upper Assembly: Led Arm Version

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 2.6.2. : LED ARM PPER ASSEMBLY VERSION KEYBOARD RJ45 READYtoRUN CU137 BOARD DISPLAY BOARD CBQ-32 CU135 MICRO EMERGENCY CU138 BUTTON MICRO HS / RECEIVER BOARD BOARD DISPLAY CU133 L UPPER R UPPER...

  • Page 16: Wiring

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 2.7. WIRING TRM-32: TGS Cable Display Board – TGS reader Display Board Signal Color TGS reader +12 Vdc power supply Yellow White Green Brown CU133: Cable connecting upper and lower assemblies Display board –...
  • Page 17 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 CU136: Sensor Cable Hand Sensor Board - Sensors HS/receiver Signal Color Sensors board HD3&2 Right sensor signal Yellow Sensor signal reference White down Left sensor signal Brown Sensor signal reference Green...
  • Page 18 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 TRM-06: Belt motor cable AT driver board - Motor AT driver board Signal Color Motor Black 1 Black 2 Black 3 internally connected cable thermal cutout + Black 4 thermal cutout -...
  • Page 19 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 EAM2069: AT Driver board connecting cable AT Power supply board – AT driver board AT Power supply Signal Color AT driver board board +24 Vdc power supply Blue Gnd +24 Vdc...
  • Page 20 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Page intentionally left blank Page 2.10...

  • Page 21: Principles Of Operation

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: DISPLAY KEYBOARD RIGHT SENSOR HS / CARDIO REC. DISPLAY BOARD READER BOARD LEFT SENSOR...

  • Page 22: Display Board

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 3.1.1. ISPLAY BOARD This is the heart of the display: this is the circuit board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the electrical box.

  • Page 23: Emergency Switch

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 3.1.4. MERGENCY SWITCH This is the user safety device. It consists of 2 microswitches connected in series, which can be tripped either by pressing the emergency button or by pulling a cord clipped to the garment of the person exercising.

  • Page 24: At Driver Board

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 > it supplies the tread belt motor with a variable-frequency sinusoidal voltage: varying the frequency varies the speed of rotation of the motor, and consequently the speed of the tread belt;...

  • Page 25: At Power Supply Board

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 The board includes the following indicator LEDs visible when the AT driver cover is removed: LED name Colour Description If ON indicates that the AT driver has detected an error (EdC) when it was moving the elevation ALARM motor.

  • Page 26: Tread Belt Motor Drive

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 3.2. TREAD BELT MOTOR DRIVE 3.2.1. ECHANICS The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving roller and the belt which connects them. In this way, a given belt motor speed corresponds to a predetermined linear tread belt speed.

  • Page 27: The Signals Involved

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 In such a case the AT driver halts the motor and outputs an alarm signal to the display board which displays the “THE EQUIPMENT IS BLOCKED” message. 3.2.3. HE SIGNALS INVOLVED The machine uses the following control signals: •...

  • Page 28: Elevation Motor Drive

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 3.3. ELEVATION MOTOR DRIVE 3.3.1. ECHANICS The machine incline is varied by moving a frame connected to the front wheels by means of the elevation motor rod. The motor movement is detected by a hall sensor which provides the motor motion control signal: each motor revolution generates a predetermined number of pulses and produces a known displacement of the rod and hence of the machine incline.

  • Page 29: The Reset Procedure

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 until the contact is closed again. If after some pulse the contact doesn’t change its status, the elevation movement is disabled. • an encoder consisting of a Hall effect sensor integrated into the elevation motor: when the motor is running it outputs train of pulses which represent the motor movement.
  • Page 30 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 This is a square wave signal with frequency 50 Hz (T=20 msec) and 50% duty cycle generated by the Hall sensor when the elevation motor moves. This signal enters the AT driver (pins 6-4 of connector J7) and provides the feedback of the motor movement.

  • Page 31: Emergency Stop Management

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 3.4. EMERGENCY STOP MANAGEMENT 3.4.1. ONTROL The control block diagram is as follows: Emergency Contact 1-2/CN8 Keyboard Display Board 8-1/CN7 7-1/CN7 RS-485 Reset Emergency 10-2/J3 9-2/J3 AT driver When the user presses the emergency button, the display board stops the exercise, displays the message “PRESS ANY KEY …”...

  • Page 32: The Signals Involved

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 3.4.2. HE SIGNALS INVOLVED The machine uses the following control signals: • Emergency contact This is the contact provided by the 2 emergency stop microswitches. They provide a NC contact which opens when the emergency is pressed. This signal enters the display board (pins 1-2 of connector CN8).

  • Page 33: Accessories

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out:...

  • Page 34: Monitor Plug For Csafe Port

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 When programming the machine sometimes it is necessary to fit plug into the free RJ-45 port on the back of the display, to avoid any type of interference during the operation.

  • Page 35: Installation Instructions

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 36: Installation

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 5.2. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 37: Troubleshooting

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 38: Troubleshooting Service Menu

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.1. TROUBLESHOOTING SERVICE MENU This section can be used to test the operation of certain machine components (AC/DC Motors, LED display, keyboard, serial ports, inverter). It is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR.

  • Page 39: Automatic Tests

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 The tests are divided into two groups: Automatic and Manual. The machine prompts for a choice immediately upon accessing the troubleshooting menu. 6.1.1. UTOMATIC ESTS The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner.

  • Page 40: Led Test

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.1.1.4. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer, varying the frequency to produce different tones of sound.

  • Page 41: The Display Fails To Illuminate

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.2. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage does not reach the upper assembly. THE DISPLAY FAILS TO ILLUMINATE Does the wall outlet supply the...
  • Page 42 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Is the v oltage at the output of the circuit Replace the circuit breakers correct, when breakers they are pressed? Is the v oltage at the input Replace f ilter board...
  • Page 43 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Are the DC v oltages at the Replace the AT driv er output of the AT driv er board board correct? Are the DC v oltages at the Replace the display...
  • Page 44 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Using a tester, check that the output voltage +12 Vdc on connectors J3 of the AT driver board are correct, by referring to paragraph 2.7. “Wiring”. As for step (7) but on connector CN7 of the display board.

  • Page 45: Press A Key" Message On The Display

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.3. “PRESS A KEY” MESSAGE ON THE DISPLAY This error message may appear when: • loss of communication between the lower and upper assemblies; • the user has pressed the emergency button;...

  • Page 46: The Equipment Is Blocked" Message On The Display

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.4. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY This error message can be caused by: • loss of communication between the lower and upper assemblies; • the AT driver has detected an error condition, causing it to generate an alarm and store the error code in memory.

  • Page 47: At Driver Error

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5. AT DRIVER ERROR When the AT driver detects an error, it stops and interrupts the power supply to the tread belt and elevation motor. An error code identifying the fault condition is saved in the error history log. In addition, it sends an error status signal to the display board via the serial link.
  • Page 48 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 THE AT DRIVER HAS DETECTED AN ERROR OC - OLi - OLm - Ot - MST - OCH - SHC Check the error code stored in memory Carry out the "GRADIENT EdC1 NOT WORKING"...

  • Page 49: Error Oh

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.1. RROR This error indicates overheating of the heat sink on the AT driver board. Probable ov erheating of the Does the machine resume Replace the AT driv er AT driv er. The machine is...

  • Page 50: Errors Oc - Oli - Olm - Ot - Och - Mst - Shc

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.2. OC - OL - OL - OCH - MST - SHC RRORS These errors are associated with overcurrent or overloading of the inverter and/or motor. Are the running deck table and...

  • Page 51: Error Uu

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.3. RROR This error indicates low voltage problems on the AT driver supply line. Does the machine resume Probable low line v oltage. correct operation af ter being The machine is OK...

  • Page 52: Error Ou

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.4. RROR This inverter error message indicates an overvoltage condition on the inverter supply line. Does the machine resume Probable high line v oltage. correct operation af ter being The machine is OK...

  • Page 53: Error Otm

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.5. RROR This error indicates that the thermal cutouts of the tread belt motor have been tripped. Does the machine resume Probable ov erheating of the correct operation af ter being motor.

  • Page 54: Error Olr

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.6. RROR This error indicate problem with the braking resistor. Is the braking resistor correctly connected to the AT driv er Reinstate the connection board? Is the v alue of the braking...

  • Page 55: Error Pe

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.7. RROR This error indicate problem on the data of the Eeprom. Does the error occur Replace the AT driv er f requently ? board Does the machine resume Probable interf erence. The...

  • Page 56: Error Em

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.5.8. RROR The error is generated if the AT drive receives a software emergency signal via the 485 serial communications link between the upper and lower assemblies, but does not receive the corresponding emergency hardware signal via cables TRM-19 and TRM-20.

  • Page 57: Tread Belt Motor Is Jerking

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.6. TREAD BELT MOTOR IS JERKING The probable cause is: • a disconnected phase either at the AT driver board output or on the motor; TREAD BELT MOTOR IS JERKING Are the tread belt motor...

  • Page 58: Gradient Not Working" Message On The Display

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.7. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY If the elevation does not work and there is no error message on the display, the elevation movement may have been disabled in the configuration menu. For further details, refer to paragraph 9.1.14.
  • Page 59 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 "GRADIENT NOT WORKING" MESSAGE ON THE DISPLAY Check the P09 parameter is correctly setted Does the supply v oltage Replace the AT driv er correctly reach connector J7 on board the AT driv er board?

  • Page 60: The Machine Does Not Read The Tgs

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.8. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the display board.
  • Page 61 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12 Vdc. As for step (1) but across pins 1 and 9 of connector CN3 on the display board.

  • Page 62: There Is No Heart Rate Signal

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.9. THERE IS NO HEART RATE SIGNAL 6.9.1. ELEMETRIC RECEIVER The machine displays this error if: 1. electromagnetic noise saturate the HR receiver which does not display any value due to a specific SW filter which cut every signal, greater than 220 bpm;...

  • Page 63: Hand Sensor

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.9.2. AND SENSOR The machine displays this error if the HS / cardio receiver board is not working, or if it is not supplied by the display board. THERE IS NO HR...
  • Page 64 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Place the tester probes across pins 2 and 1 of connector HD4 on the HS/cardio receiver board. The measured value should be +5 Vdc. As for step (2) but across pins 1 and 5 of connector CN9 on the display board.

  • Page 65: The Telemetric Hr Signal Is Incorrect

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 6.10. THE TELEMETRIC HR SIGNAL IS INCORRECT The machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT Check the earth connection...
  • Page 66 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Use a correctly Is the transmitter in good f unctioning transmitter working order? Is the transmitter alway s within Replace the HS/cardio Reposition the transmitter the 80 cm range f rom the...
  • Page 67 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 For machine positioning layouts different from those indicated above, use the following diagram as a reference. Receiver where: 1. The distances are in centimeters. 2. The smaller number indicates the maximum locking distance for signal reception at the start of the exercise.
  • Page 68 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Page intentionally left blank Page 6.32...

  • Page 69: Disassembly Of Components

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 2 screws a using a medium Phillips screwdriver.

  • Page 70: Disassembling The Circuit Boards Of The Display

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.2. DISASSEMBLING THE CIRCUIT BOARDS OF THE DISPLAY Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Place the display on a work bench. 2. Unplug the connector indicated in the figure.

  • Page 71: Disassembling The Keyboard

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.3. DISASSEMBLING THE KEYBOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug connector from the keyboard. Figure 7.3-1 With the display placed on a work bench: 2.

  • Page 72: Disassembling The Emergency Button

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.4. DISASSEMBLING THE EMERGENCY BUTTON Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Back off the 8 screws a using a medium Philips screwdriver. 2. Remove the front display casing and place it on a work bench.

  • Page 73: Disassembling The Cardio Receiver/Hand Sensor Board

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.5. DISASSEMBLING THE CARDIO RECEIVER/HAND SENSOR BOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Back off the 8 screws a using a medium Philips screwdriver. 2. Remove the front display casing.
  • Page 74 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 2. Place the board on the sponge taking care that the coil is upward. Figure 7.5-4 3. Fold the sponge on the board as shown in the picture. 4. Secure the sponge on the board with some tape or with a cable tie.

  • Page 75: Disassembling The Sensors

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.6. DISASSEMBLING THE SENSORS 1. Turn off the machine and unplug the mains lead from the wall outlet. For each sensor: 2. Back off the 2 screws a using a small Phillips screwdriver.

  • Page 76: Disassembling The Ready To Run Board

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.7. DISASSEMBLING THE READY TO RUN BOARD 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the screw a using a small Phillips screwdriver.

  • Page 77: Smontaggio Maniglioni

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.8. SMONTAGGIO MANIGLIONI Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Back off the 2 screws a using a medium Phillips screwdriver. 2. Remove the handlebar pulling it out from the rear side.

  • Page 78: Disassembling The Motor Guard

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.9. DISASSEMBLING THE MOTOR GUARD Turn off the machine and unplug the mains lead from the wall outlet. 1. If possible, lift up the machine at the elevation of 10%, to make the procedure easier.

  • Page 79: Disassembling The Motor Compartment Fan

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.10. DISASSEMBLING THE MOTOR COMPARTMENT FAN Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Disconnect from the AT driver the 2 connectors a indicated in the figure, of the fan and of the limit switch.

  • Page 80: Disassembling The Limit Switch

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.11. DISASSEMBLING THE LIMIT SWITCH Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Disconnect the connector of the limit switch cable from the AT driver. 2. Press on both the sides of the limit switch and pull it out from the lower side of the machine.

  • Page 81: Disassembling The Electrical Box

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.12. DISASSEMBLING THE ELECTRICAL BOX Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Back off the screws a using a medium Phillips screwdriver. 2. Disconnect the cables entering the electrical box: •...

  • Page 82: Disassembling The Electronics Boards

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.13. DISASSEMBLING THE ELECTRONICS BOARDS Carry out the procedure described in paragraph 7.12. “Disassembling the electrical box”. 1. Back off the 4 screws a using a medium Phillips screwdriver. 2. Lift up the cover.
  • Page 83 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 4. Unplug the two cables d coming from the AT power supply board. 5. Unplug the faston e of the two cables coming from the resistance. 6. Remove the AT driver board.

  • Page 84: Disassembling The Power Supply Box

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.14. DISASSEMBLING THE POWER SUPPLY BOX Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Unplug the power supply cable from the AT driver box. 2. Unplug the ground cable from the frame.

  • Page 85: Disassembling The Tread Belt Motor

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.15. DISASSEMBLING THE TREAD BELT MOTOR Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. 1. Release the spring a of the tensioning mechanism between the drive-belt and the front roller of the tread belt.

  • Page 86: Disassembling The Elevation Motor

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.16. DISASSEMBLING THE ELEVATION MOTOR Carry out the procedure described in paragraph 7.12. “Disassembling the electrical box”. 1. Turn the machine over on one side. 2. Remove the split pin a and then the pin b securing the elevation motor assembly to the elevation frame.

  • Page 87: Disassembling The Tread Belt Group

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 7.17. DISASSEMBLING THE TREAD BELT GROUP With these operations it is possible to disassemble: • footrest; • driving roller; • tread belt motor drive-belt; • running deck; • driven roller; • tread belt;...
  • Page 88 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 4. Back off the screw c using a 5-mm hex wrench. 5. Remove the footboard stop d. 6. Remove the footboard e by pulling it toward the back. Carry out the above steps on both the sides of the machine.
  • Page 89 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9. Disengage the motor drive belt from the pulley h on the front roller. 10. Remove the driving roller, extracting it from the top on the right side and pulling it out axially from the left.
  • Page 90 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 To disassemble the shock absorbers: 17. Lock down the nuts m using a 7-mm wrench and back off the screws using a 3-mm hex wrench, accessing it from below. To reassemble the various components, carry out the above steps in reverse order.

  • Page 91: Adjustments

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 8. ADJUSTMENTS 8.1. TENSIONING A NEW TREAD BELT 1. After replacing the tread belt, place a tape measure along the centre of the tread belt and use a pen to make two reference marks spaced exactly 1 meter apart.

  • Page 92: Tensioning A Used Tread Belt

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 8.2. TENSIONING A USED TREAD BELT 1. Before slackening a used tread belt that needs to be re-tensioned, place a tape measure along the centre of the tread belt and use a pen to make two reference marks spaced exactly 1 meter apart.

  • Page 93: Centering The Tread Belt

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 8.3. CENTERING THE TREAD BELT 1. Start the machine at a speed of 10 km/h. 2. Observe the movement of the tread belt, correcting any tendency to shift to the right or left exclusively by adjusting the left tension screw a.

  • Page 94: Position Of The Limit Switch

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 8.4. POSITION OF THE LIMIT SWITCH 1. Back off the 2 screws a fixing the limit switch stop plate. 2. Adjust the position of the plate so that setting 0% of elevation, the distance x from the microswitch and the plate is about 5 mm.

  • Page 95: Machine Configuration

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION The machine configuration procedure is invoked by simultaneously pressing the keys ENTER, ↑, CLEAR when the machine is in standby mode. The following prompt appears on the LED display: ENTER PASSWORD: To access the procedure, insert the password 2406 and press ENTER to confirm.

  • Page 96: Distance

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the options available. Press ENTER to confirm the choice, use the + or – speed keys to move to the next or previous parameter.

  • Page 97: Default Age

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.1.5. EFAULT AGE It is possible to set the default age for a generic user, with values ranging from 10 to 99. To change the setting, when the LED matrix shows the current setting:...

  • Page 98: Default Calories : Xxx

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.1.8. EFAULT CALORIES It is possible to set the calories for every exercise, with values ranging from 10 to 999. To change the setting, when the LED matrix shows the current setting:...

  • Page 99: Modifiable Target Heart Rate

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.1.11. E NABLE KEYBOARD It is possible to disable the keyboard so that the machine can only be used with the TGS. To change the setting, when the LED matrix shows the current one:...

  • Page 100: Enable Up/Down Motor

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.1.14. E NABLE UP DOWN MOTOR This parameter enables or disables use of the machine incline. To change the selection, when the LED matrix shows the current setting: UP-DOWN: xxx Press the +/- GOAL keys to select the desired option out of those listed in the table below: ENABLED <default>...

  • Page 101: Ready2Run

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Press the ENTER key to change the parameter: when the current parameter value starts to blink, press the CLEAR key to erase the current value and then use the number keys to enter the desired new value.

  • Page 102: Service Menu Configuration

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.2. SERVICE MENU CONFIGURATION The configuration procedure is invoked when the machine is in standby mode. Simultaneously press the ENTER, ↑, CLEAR keys. The following prompt appears on the LED display:...

  • Page 103: Low Kit Parameter

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.2.1. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly, or for monitoring the state of the machine. To access this menu, when the LED display shows: LOW KIT PARAM.

  • Page 104: Table Of Configuration Parameters

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 DEFAULT SETTING ? press ENTER to load the default parameter values, and return to the upper menu level by pressing CLEAR for a few seconds. To write these parameters to the low kit, use the “Write to low kit” function.

  • Page 105: Read From Low Kit

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 READ FROM UPDOWN SETTINGS LOW KIT ? -5.0%: ....... +20%: WRITE TO LOW KIT ? DEFAULT SETTINGS ? In addition to the 50 configuration parameters, this function also includes the 3 sub-functions described below: 9.2.2.1.

  • Page 106: Usage Data

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.2.3. SAGE DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the LED display shows: USAGE DATA press ENTER. This function is structured as follows:...

  • Page 107: Machine Usage Data

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.2.3.3. Machine usage data The machine usage data on the display is updated every 10 minutes. This means that, whenever the machine is switched off, any changes after the last memory update will be lost.

  • Page 108: Reset Errors

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.2.4.2. Reset errors To clear the error history log in both the low and high kit, scroll using the +/- keys until the LED display shows: RESET ERRORS ? press ENTER to clear the error history log, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 109: Standard Settings

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 Error Error Description code number Braking resistor overload. Over-torque due to an even momentary overload of the inverter. Is generated when the torque output of the motor exceeds a pre-established limit for a pre-established time.

  • Page 110: Low Kit Version

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.2.6.1. Low kit version This function displays the inverter firmware version. To access this menu, when the LED display shows: LOW KIT VERSION press ENTER, the following message appears: H:x L:x B:x Which identifies the firmware version.
  • Page 111 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 MENU –A– Par. AddressDescription Value Par. AddressDescription Value PID mode (700/900) A-59 1218PID min neg err 1200 PID mode (500) A-100 1219Set Linear speed 1201PID ref sel A-101 1220Set Acc Dec...
  • Page 112 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 MENU –D– Par. Address Description Value Par. Address Description Value D-121 18 Exp term inp D-952 52 SW version 1\2 D-122 19 Exp Vir dig inp stat D-953 53 power ident code...
  • Page 113 JOG EXCITE: Service & Maintenance Manual - rev. 1.1 MENU –I– Par. Address Description Value Par. Address Description Value I-210 123 An in 2 Type I-750 163 SBI address I-211 124 An in 2 offset I-751 164 CAN baudrate I-212...

  • Page 114: High Kit Version

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 MENU –P– Par. Address Description Value Par. Address Description Value P-240 438 OverTorque mode P-540 485 Out Vlt auto adj P-241 439 OT curr lim thr P-560 486 Deadtime cmp lev...

  • Page 115: Driver Autotuning

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.3. DRIVER AUTOTUNING Whenever the AT driver is first connected to the motor, for example when one of the two components is replaced, it is necessary to launch an autotuning function which analyses its phase resistance.

  • Page 116: Default Parameters

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 9.5. DEFAULT PARAMETERS It is possible to restore all the parameters to the default factory values. Carry out the operation by setting parameter C-2 (address 802) to “1”, following the detailed instructions provided in paragraph 9.2.6.2 “Config.

  • Page 117: Scheduled Maintenance

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 10. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 118: Weekly Maintenance Operations

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 10.2. WEEKLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. The weekly machine maintenance operations consists of simple cleaning, lubrication and checking the emergency stop to ensure the correct and safe functioning of the machine.

  • Page 119: Monthly Maintenance Operations

    HECKING THE STATE OF WEAR 1. With the machine stopped, check the state of wear of the entire surface of the tread belt, turning it by hand. If any anomalies are found, call in an authorized Technogym service technician. 10.3.3. C HECKING THE OPERATION OF THE CARDIOTESTER RECEIVER 1.

  • Page 120: Twice-Yearly Maintenance Operations

    10.4. TWICE-YEARLY MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 121: Checking The Wear And Lubrication Of The Tread Belt And Running Deck

    If any anomalies are found, call in an authorized Technogym service technician. 2. With the machine moving at a speed of approximately 10 km/h, check the cantering of the tread belt. If any anomalies are found, call in an authorized Technogym service technician or make the adjustment.

  • Page 122: Checking The Display

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 10.4.10. C HECKING THE DISPLAY 1. Check the operation of all the keys on the keyboard. 2. Check the operation of all the LEDs and the buzzer. Page 10.6...

  • Page 123: Appendix

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 11. APPENDIX 11.1. UPDATING THE SW The machine SW is updated by writing to the contents of the FLASH EPROM on the ARM board from an external PC connected to the CSAFE port on the machine, situated on the lower part of the display panel.

  • Page 124: Tools To Use

    JOG EXCITE: Service & Maintenance Manual - rev. 1.1 11.2. TOOLS TO USE The following tools are necessary to carry out all disassembly, adjustment and maintenance operations on the machines: • Small Phillips screwdriver; • Medium Phillips screwdriver; • Flat head screwdriver;...
  • Page 126 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00484AA-UK...

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